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BT Prime-Mover CMX60 80 Parts Manual - PDF DOWNLOAD
BT Prime-Mover CMX60/80 Parts Manual – PDF DOWNLOAD
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BT Prime-Mover CMX60/80 Parts Manual – PDF DOWNLOAD
Language : English
Pages : 1218
Downloadable : Yes
File Type : PDF
302824-000 1994_April
302824-001 1994_December
302824-002 1995_April
302824-003 1995_September
302824-004 1995_December
302824-004 1997_January
302824-004 1997_July
302824-004 1998_August
302824-004 1999_October
302824-005 2001_September
302824-006 2002_March
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover CMX60/80 Parts Manual – PDF DOWNLOAD
Front Cover............................................................................ 2 Parts Ordering Instructions............................................................ 3 General Information.................................................................... 4 Alphabetical Index..................................................................... 5 Section 0.0............................................................................ 7 Figure # 0.1....................................................................... 7 Section 1.0............................................................................ 9 Figure # 1.1....................................................................... 9 Figure # 1.2....................................................................... 11 Figure # 1.2A...................................................................... 13 Figure # 1.3....................................................................... 15 Section 2.0............................................................................ 17 Figure # 2.1....................................................................... 17 Figure # 2.2....................................................................... 18 Figure # 2.3....................................................................... 19 Figure # 2.4....................................................................... 21 Figure # 2.5....................................................................... 23 Figure # 2.6....................................................................... 25 Figure # 2.7....................................................................... 27 Section 3.0............................................................................ 29 Figure # 3.1....................................................................... 29 Figure # 3.2....................................................................... 30 Figure # 3.3....................................................................... 31 Figure # 3.4....................................................................... 33 Figure # 3.5....................................................................... 35 Figure # 3.6....................................................................... 36 Figure # 3.7....................................................................... 37 Figure # 3.8....................................................................... 39 Section 4.0............................................................................ 41 Figure # 4.1....................................................................... 41 Figure # 4.2....................................................................... 43 Figure # 4.3....................................................................... 45 Figure # 4.4....................................................................... 47 Figure # 4.5....................................................................... 49 Figure # 4.6....................................................................... 51 Section 5.0............................................................................ 53 Figure # 5.1....................................................................... 53 Section 10.0........................................................................... 55 Figure # 10.1...................................................................... 55 Numerical Index........................................................................ 58 Back Cover............................................................................. 66 Front Cover............................................................................ 67 Parts Ordering Instructions............................................................ 68 General Information.................................................................... 69 Alphabetical Index..................................................................... 70 Section 0.0............................................................................ 72 Figure # 0.1....................................................................... 72 Section 1.0............................................................................ 74 Figure # 1.1....................................................................... 74 Figure # 1.2....................................................................... 76 Figure # 1.3....................................................................... 78 Figure # 1.4....................................................................... 80 Section 2.0............................................................................ 82 Figure # 2.1....................................................................... 82 Figure # 2.2....................................................................... 83 Figure # 2.3....................................................................... 84 Figure # 2.4....................................................................... 86 Figure # 2.5....................................................................... 88 Figure # 2.6....................................................................... 90 Figure # 2.7....................................................................... 92 Figure # 2.8....................................................................... 94 Figure # 2.9....................................................................... 96 Figure # 2.10...................................................................... 98 Section 3.0............................................................................ 100 Figure # 3.1....................................................................... 100 Figure # 3.2....................................................................... 101 Figure # 3.3....................................................................... 102 Figure # 3.4....................................................................... 104 Figure # 3.5....................................................................... 106 Figure # 3.6....................................................................... 107 Figure # 3.7....................................................................... 108 Figure # 3.8....................................................................... 110 Section 4.0............................................................................ 112 Figure # 4.1....................................................................... 112 Figure # 4.2....................................................................... 114 Figure # 4.3....................................................................... 116 Figure # 4.4....................................................................... 118 Figure # 4.5....................................................................... 120 Figure # 4.6....................................................................... 122 Figure # 4.7....................................................................... 124 Section 10.0........................................................................... 126 Figure # 10.1...................................................................... 126 Numerical Index........................................................................ 129 Back Cover............................................................................. 138 Front Cover............................................................................ 139 Parts Ordering Instructions............................................................ 140 General Information.................................................................... 141 Alphabetical Index..................................................................... 142 Section 0.0............................................................................ 144 Figure # 0.1....................................................................... 144 Section 1.0............................................................................ 146 Figure # 1.1....................................................................... 146 Figure # 1.2....................................................................... 148 Figure # 1.3....................................................................... 150 Figure # 1.4....................................................................... 152 Figure # 1.5....................................................................... 154 Section 2.0............................................................................ 156 Figure # 2.1....................................................................... 156 Figure # 2.2....................................................................... 157 Figure # 2.3....................................................................... 158 Figure # 2.4....................................................................... 160 Figure # 2.5....................................................................... 162 Figure # 2.6....................................................................... 164 Figure # 2.7....................................................................... 166 Figure # 2.8....................................................................... 168 Figure # 2.9....................................................................... 170 Figure # 2.10...................................................................... 172 Section 3.0............................................................................ 174 Figure # 3.1....................................................................... 174 Figure # 3.2....................................................................... 175 Figure # 3.3....................................................................... 176 Figure # 3.4....................................................................... 178 Figure # 3.5....................................................................... 180 Figure # 3.6....................................................................... 181 Figure # 3.7....................................................................... 182 Figure # 3.8....................................................................... 184 Section 4.0............................................................................ 186 Figure # 4.1....................................................................... 186 Figure # 4.2....................................................................... 188 Figure # 4.3....................................................................... 190 Figure # 4.4....................................................................... 192 Figure # 4.5....................................................................... 194 Figure # 4.6....................................................................... 196 Figure # 4.7....................................................................... 198 Figure # 4.8....................................................................... 200 Section 10.0........................................................................... 202 Figure # 10.1...................................................................... 202 Numerical Index........................................................................ 205 Back Cover............................................................................. 212 Front Cover............................................................................ 213 Parts Ordering Instructions............................................................ 214 General Information.................................................................... 215 Alphabetical Index..................................................................... 216 Section 0.0............................................................................ 218 Figure # 0.1....................................................................... 218 Section 1.0............................................................................ 220 Figure # 1.1....................................................................... 220 Figure # 1.2....................................................................... 222 Figure # 1.3....................................................................... 224 Figure # 1.4....................................................................... 226 Section 2.0............................................................................ 228 Figure # 2.1....................................................................... 228 Figure # 2.2....................................................................... 229 Figure # 2.3....................................................................... 230 Figure # 2.4....................................................................... 232 Figure # 2.5....................................................................... 234 Figure # 2.6....................................................................... 236 Figure # 2.7....................................................................... 238 Figure # 2.8....................................................................... 240 Figure # 2.9....................................................................... 242 Figure # 2.10...................................................................... 244 Section 3.0............................................................................ 246 Figure # 3.1....................................................................... 246 Figure # 3.2....................................................................... 247 Figure # 3.3....................................................................... 248 Figure # 3.4....................................................................... 250 Figure # 3.5....................................................................... 252 Figure # 3.6....................................................................... 253 Figure # 3.7....................................................................... 254 Figure # 3.8....................................................................... 256 Section 4.0............................................................................ 258 Figure # 4.1....................................................................... 258 Figure # 4.2....................................................................... 260 Figure # 4.3....................................................................... 262 Figure # 4.4....................................................................... 264 Figure # 4.5....................................................................... 266 Figure # 4.6....................................................................... 268 Figure # 4.7....................................................................... 270 Figure # 4.8....................................................................... 272 Section 10.0........................................................................... 274 Figure # 10.1...................................................................... 274 Numerical Index........................................................................ 277 Back Cover............................................................................. 284 Front Cover............................................................................ 285 Parts Ordering Instructions............................................................ 286 General Information.................................................................... 287 Alphabetical Index..................................................................... 288 Section 0.0............................................................................ 290 Figure # 0.1....................................................................... 290 Section 1.0............................................................................ 292 Figure # 1.1....................................................................... 292 Figure # 1.2....................................................................... 294 Figure # 1.3....................................................................... 296 Figure # 1.4....................................................................... 298 Section 2.0............................................................................ 300 Figure # 2.1....................................................................... 300 Figure # 2.2....................................................................... 301 Figure # 2.3....................................................................... 302 Figure # 2.4....................................................................... 304 Figure # 2.5....................................................................... 306 Figure # 2.6....................................................................... 308 Figure # 2.7....................................................................... 310 Figure # 2.8....................................................................... 312 Figure # 2.9....................................................................... 314 Figure # 2.10...................................................................... 316 Section 3.0............................................................................ 318 Figure # 3.1....................................................................... 318 Figure # 3.2....................................................................... 319 Figure # 3.3....................................................................... 320 Figure # 3.4....................................................................... 322 Figure # 3.5....................................................................... 324 Figure # 3.6....................................................................... 325 Figure # 3.7....................................................................... 326 Figure # 3.8....................................................................... 328 Section 4.0............................................................................ 330 Figure # 4.1....................................................................... 330 Figure # 4.2....................................................................... 332 Figure # 4.3....................................................................... 334 Figure # 4.4....................................................................... 336 Figure # 4.5....................................................................... 338 Figure # 4.6....................................................................... 340 Figure # 4.7....................................................................... 342 Figure # 4.8....................................................................... 344 Section 10.0........................................................................... 346 Figure # 10.1...................................................................... 346 Numerical Index........................................................................ 349 Back Cover............................................................................. 356 Front Cover............................................................................ 357 Parts Ordering Insructions............................................................. 358 General Information.................................................................... 359 Index.................................................................................. 361 0000 Chassis........................................................................... 364 0300-001 Frame / Chassis........................................................... 365 0340-008 Inspection covers (Shields & guards)...................................... 367 0390-004 Battery compartment parts................................................. 369 0640-018 Drivers controls (speed & direction)...................................... 371 0850-005 Signs, warnings........................................................... 373 1000 Motors............................................................................ 374 1700-008 Electrical drive motor (24 Volt).......................................... 375 2000 Transmission/Drive Gear........................................................... 376 2550-003 Mechanical drive gear unit................................................ 377 3000 Brake/Wheel System................................................................ 378 3300-003 Parking brake system...................................................... 379 3360-001 Brake drum/disc assembly.................................................. 381 3530-001 Drive wheel............................................................... 383 3540-005 Support / swivel wheel.................................................... 385 3550-007 Fork / support arm / outrigger wheels..................................... 387 3560-002 Stabilizer wheel.......................................................... 389 3580-000 Guide wheels.............................................................. 391 4000 Steering System................................................................... 392 4110-021 Steering arm / wheel...................................................... 393 4110-022 Steering arm / wheel...................................................... 395 4180-002 Steering / radial bearing................................................. 397 5000 Electrical System................................................................. 398 5100-006 General electrical compartments........................................... 399 5100-007 General electrical compartments........................................... 401 5160-013 General alarm signal...................................................... 403 5190-015 Battery cut out contactor / plug (battery................................. 405 5230-003 Voltage / battery indicator............................................... 407 5290-001 Hourmeter / speedometer................................................... 409 5310-018 Start / stop switch....................................................... 411 5330-011 Speed controls............................................................ 413 5390-004 Control cables / harness (Handle head).................................... 415 5440-002 Direction contactors (24 Volt)............................................ 417 5450-001 Speed contactors (1A) 24 Volt............................................. 419 5510-013 Micro switches............................................................ 421 5810-013 Pump motor (24 Volt)...................................................... 423 6000 Hydraulic System.................................................................. 424 6100-021 Hydraulic pump............................................................ 425 6100-022 Hydraulic pump (Prime-Trak)............................................... 427 6125-018 Hoses, pipes, connections, mounting point................................. 429 6125-019 Hoses, pipes, connections, mounting point................................. 431 7000 Operating Function - Lifting Device............................................... 432 7310-011 Lift cylinder............................................................. 433 7400-002 Lift and carrying devices (Package guard)................................. 435 9000 Options/Attachments............................................................... 436 9660-002 Electrical heater......................................................... 437 9999-000 Special tools and lubrications............................................ 439 Back Cover............................................................................. 440 Front Cover............................................................................ 441 Parts Ordering Instructions............................................................ 442 General Information.................................................................... 443 Index.................................................................................. 445 0000 Chassis........................................................................... 448 0300-001 Frame / Chassis........................................................... 449 0340-008 Inspection covers (Shields & guards)...................................... 451 0340-020 Inspection covers (“EE” electrical box)................................... 453 0340-021 Inspection covers (Splash guard).......................................... 455 0390-004 Battery compartment parts................................................. 457 0640-018 Drivers controls (speed & direction)...................................... 459 0850-005 Signs, warnings........................................................... 461 1000 Motors............................................................................ 462 1700-004 Electrical drive motor (24 Volt 300/400 A................................. 463 2000 Transmission/Drive Gear........................................................... 464 2550-003 Mechanical drive gear unit................................................ 465 3000 Brake/Wheel System................................................................ 466 3300-003 Parking brake system...................................................... 467 3360-001 Brake drum/disc assembly.................................................. 469 3530-001 Drive wheel............................................................... 471 3540-005 Support / swivel wheel.................................................... 473 3550-007 Fork / support arm / outrigger wheels..................................... 475 3560-002 Stabilizer wheel.......................................................... 477 3580-002 Guide wheels.............................................................. 479 4000 Steering System................................................................... 480 4110-021 Steering arm / wheel...................................................... 481 4110-032 Steering arm / wheel (Handle stem and bra................................. 483 4180-002 Steering / radial bearing................................................. 485 5000 Electrical System................................................................. 486 5160-011 General alarm signal...................................................... 487 5180-004 Current collector, cable drum............................................. 489 5190-011 Battery cut out contactor / plug (300/400................................. 491 5190-025 Battery cut out contactor / plug (battery................................. 493 5230-004 Voltage / battery indicator............................................... 495 5290-001 Hourmeter / speedometer................................................... 497 5310-018 Start / stop switch....................................................... 499 5310-024 Start / stop switch (Prime-Trak cylinder ................................. 501 5330-011 Speed controls............................................................ 503 5360-003 Relay, electrical modules (Relay)......................................... 505 5360-004 Relay, electrical modules (Time delay).................................... 507 5390-004 Control cables / harness (Handle head).................................... 509 5390-034 Control cables / harness (Control wire)................................... 511 5430-023 Motor cables, resistors (24 Volt, 400 Amp................................. 513 5460-019 Transistor panel (24 Volt, 400 amp system................................. 515 5510-013 Micro switches............................................................ 517 5810-013 Pump motor (24 Volt)...................................................... 519 6000 Hydraulic System.................................................................. 520 6100-021 Hydraulic pump............................................................ 521 6100-022 Hydraulic pump (Prime-Trak)............................................... 523 6125-018 Hoses, pipes, connections, mounting point................................. 525 6125-019 Hoses, pipes, connections, mounting point................................. 527 7000 Operating Function - Lifting Device............................................... 528 7310-011 Lift cylinder............................................................. 529 7310-013 Lift cylinder (With grease fitting)....................................... 531 7400-002 Lift and carrying devices (Package guard)................................. 533 9000 Options/Attachments............................................................... 534 9660-009 Electrical heater......................................................... 535 9660-010 Electrical heater (24 Volt)............................................... 537 9910-000 Electrical controllers (Handset).......................................... 539 9999-000 Special tools and lubrications............................................ 541 Back Cover............................................................................. 542 Front Cover............................................................................ 543 Parts Ordering Instructions............................................................ 544 General Information.................................................................... 545 Index.................................................................................. 547 0000 Chassis........................................................................... 550 0300-010 Frame / Chassis........................................................... 551 0340-021 Inspection covers (Splash guard).......................................... 553 0340-028 Inspection covers (Side cover)............................................ 555 0340-029 Inspection covers (Shields & guards)...................................... 557 0390-004 Battery compartment parts................................................. 559 0480-000 Bumpers, shock absorbers.................................................. 561 0640-018 Drivers controls (speed & direction)...................................... 563 0850-016 Signs, warnings........................................................... 565 1000 Motors............................................................................ 566 1700-004 Electrical drive motor (24 Volt 300/400 A................................. 567 2000 Transmission/Drive Gear........................................................... 568 2550-003 Mechanical drive gear unit................................................ 569 3000 Brake/Wheel System................................................................ 570 3300-006 Parking brake system...................................................... 571 3360-001 Brake drum/disc assembly.................................................. 573 3530-001 Drive wheel............................................................... 575 3540-000 Support / swivel wheel (Pivot)............................................ 577 3540-005 Support / swivel wheel.................................................... 579 3550-007 Fork / support arm / outrigger wheels..................................... 581 3560-002 Stabilizer wheel.......................................................... 583 3580-002 Guide wheels.............................................................. 585 4000 Steering System................................................................... 586 4110-001 Steering arm / wheel (Handle stem)........................................ 587 4110-021 Steering arm / wheel...................................................... 589 4180-002 Steering / radial bearing................................................. 591 5000 Electrical System................................................................. 592 5160-011 General alarm signal...................................................... 593 5190-004 Battery cut out contactor / plug (Line co................................. 595 5190-025 Battery cut out contactor / plug (battery................................. 597 5230-004 Voltage / battery indicator............................................... 599 5290-001 Hourmeter / speedometer................................................... 601 5310-001 Start / stop switch....................................................... 603 5310-024 Start / stop switch (Prime-Trak cylinder ................................. 605 5330-011 Speed controls............................................................ 607 5360-003 Relay, electrical modules (Relay)......................................... 609 5360-004 Relay, electrical modules (Time delay).................................... 611 5390-004 Control cables / harness (Handle head).................................... 613 5390-011 Control cables / harness (Control wire)................................... 615 5430-023 Motor cables, resistors (24 Volt, 400 Amp................................. 617 5460-021 Transistor panel (24V, 400 amp system) Ef................................. 619 5510-013 Micro switches............................................................ 621 5810-013 Pump motor (24 Volt)...................................................... 623 6000 Hydraulic System.................................................................. 624 6100-021 Hydraulic pump............................................................ 625 6100-022 Hydraulic pump (Prime-Trak)............................................... 627 6125-018 Hoses, pipes, connections, mounting point................................. 629 6125-019 Hoses, pipes, connections, mounting point................................. 631 7000 Operating Functions - Lifting Device.............................................. 632 7310-011 Lift cylinder............................................................. 633 7310-013 Lift cylinder (With grease fitting)....................................... 635 7400-002 Lift and carrying devices (Package guard)................................. 637 9000 Options/Attachments............................................................... 638 9660-009 Electrical heater......................................................... 639 9660-010 Electrical heater (24 Volt)............................................... 641 9910-000 Electrical controllers (Handset).......................................... 643 9999-000 Special tools and lubrications............................................ 645 Back Cover............................................................................. 646 Front Cover............................................................................ 647 Parts Ordering Instructions............................................................ 648 General Information.................................................................... 649 Index.................................................................................. 652 0000 Chassis........................................................................... 655 0300-000........................................................................... 656 0300-000 Frame / Chassis Serial Number 25334001 - ................................. 657 0340-000 Inspection covers (Shields & guards)...................................... 659 0341-000 Inspection covers (“EE” electrical box)................................... 661 0342-000 Inspection covers (Splash guard).......................................... 663 0390-000 Battery compartment parts................................................. 665 0640-000 Drivers controls (speed & direction)...................................... 667 0850-000 Signs, warnings........................................................... 669 1000 Motors............................................................................ 671 1750-000 Pump motor................................................................ 673 1760-101 Drive motor............................................................... 675 2000 Transmission/Drive Gear........................................................... 677 2550-000 Mechanical drive gear unit................................................ 679 3000 Brake/Wheel System................................................................ 681 3300-000 Parking brake system...................................................... 683 3360-000 Brake drum / disc assembly................................................ 685 3530-000 Drive wheel............................................................... 687 3540-000 Support / swivel wheel.................................................... 689 3550-000 Load wheels............................................................... 691 3560-000 Stabilizer wheel.......................................................... 693 3580-000 Guide wheels.............................................................. 695 4000 Steering System................................................................... 697 4110-000 Steering arm / wheel (Handle stem and bra................................. 699 4111-000 Steering arm / wheel (Control head assemb................................. 701 4180-000 Steering / radial bearing................................................. 703 5000 Electrical System................................................................. 705 5160-000 General alarm signal...................................................... 707 5180-000 Current collector, cable drum............................................. 709 5190-000 Battery connector......................................................... 711 5192-100 300 Amp system line contactor............................................. 713 5192-200 200/300 Amp system “EE” line contactor.................................... 715 5230-000 Voltage / battery indicator............................................... 717 5290-000 Hourmeter / speedometer................................................... 719 5310-000 Start / stop switch....................................................... 721 5310-100 Start / stop switch (Prime-Trak cylinder ................................. 723 5330-000 Speed controls............................................................ 725 5360-000 Relay, electrical modules (Relay)......................................... 727 5360-100 Relay, electrical modules (Time delay).................................... 729 5390-000 Control cables / harness (Handle head).................................... 731 5390-100 Control cables / harness (Control wire)................................... 733 5430-000 Motor cables.............................................................. 735 5460-000 Transistor panel Serial number 27179000 -................................. 737 5460-001 Transistor panel Serial number 27300001 -................................. 739 5510-000 Micro switches............................................................ 741 6000 Hydraulic System.................................................................. 743 6100-000 Hydraulic pump............................................................ 745 6100-100 Hydraulic pump (Prime-Trak)............................................... 747 6125-000 Hoses, pipes, connections, mounting point................................. 749 6125-100 Prime-Trak hydraulic system assembly...................................... 751 6420-000 Lift cylinder............................................................. 753 6420-001 Lift cylinder (With grease fitting)....................................... 755 7000 Operating Function - Lifting Device............................................... 757 7400-000 Lift and carrying devices (Package guard)................................. 759 8000 Peripheral/Installation Equipment................................................. 761 9000 Options/Attachments............................................................... 763 9660-000 Electrical heater......................................................... 765 9660-100 Electrical heater......................................................... 767 10000 Tools............................................................................ 769 10010-00 Electrical controllers (Handset).......................................... 771 10020-00 Special tools and lubrications............................................ 773 Back Cover............................................................................. 774 Front Cover............................................................................ 775 Parts Ordering Instructions............................................................ 777 General Information.................................................................... 778 Index.................................................................................. 782 0000 Chassis........................................................................... 787 0300-000 Frame / Chassis Serial Number 25334001 - UP............................... 789 0340-000 Inspection covers (Shields & guards)...................................... 791 0341-000 Inspection covers (“EE” electrical box)................................... 793 0342-000 Inspection covers (Splash guard).......................................... 795 0390-000 Battery compartment parts................................................. 797 0640-000 Drivers controls (speed & direction)...................................... 799 0850-000 Signs, warnings........................................................... 801 1000 Motors............................................................................ 803 1750-000 Pump motor................................................................ 805 1760-101 Drive motor............................................................... 807 2000 Transmission / Drive Gear......................................................... 809 2550-000 Mechanical drive gear unit................................................ 811 3000 Brake / Wheel System.............................................................. 813 3300-000 Parking brake system...................................................... 815 3360-000 Brake drum / disc assembly................................................ 817 3530-000 Drive wheel............................................................... 819 3540-000 Support / swivel wheel.................................................... 821 3550-000 Load wheels............................................................... 823 3560-000 Caster wheel.............................................................. 825 3580-000 Guide wheels Serial Number 25268001 - 29249000............................ 827 4000 Steering System................................................................... 829 4110-000 Steering arm / wheel (Handle stem and brake levers)....................... 831 4111-000 Steering arm / wheel (Control head assembly).............................. 833 4180-000 Steering / radial bearing................................................. 835 5000 Electrical System................................................................. 837 5160-000 General alarm signal...................................................... 839 5180-000 Current collector, cable drum............................................. 841 5190-000 Battery connector......................................................... 843 5192-100 300 Amp system line contactor............................................. 845 5192-200 200/300 Amp system “EE” line contactor.................................... 847 5230-000 Voltage / battery indicator............................................... 849 5290-000 Hourmeter / speedometer................................................... 851 5310-000 Start / stop switch....................................................... 853 5310-100 Start / stop switch (Prime-Trak cylinder switch).......................... 855 5330-000 Speed controls............................................................ 857 5360-000 Relay, electrical modules (Relay)......................................... 859 5360-100 Relay, electrical modules (Time delay).................................... 861 5390-000 Control cables / harness (Handle head).................................... 863 5390-100 Control cables / harness (Control wire)................................... 865 5430-000 Motor cables.............................................................. 867 5460-001 Transistor panel Serial number 27179000 - UP.............................. 869 5510-000 Micro switches............................................................ 871 5910-000 Control circuit breaker................................................... 873 5911-000 Power circuit breaker..................................................... 875 5921-000 Solenoid.................................................................. 877 6000 Hydraulic System.................................................................. 879 6100-000 Hydraulic pump............................................................ 881 6100-100 Hydraulic pump (Prime-Trak)............................................... 883 6125-001 Hoses, pipes, connections, mounting points................................ 885 6125-100 Prime-Trak hydraulic system assembly...................................... 887 6420-000 Lift cylinder............................................................. 889 6420-001 Lift cylinder (With grease fitting)....................................... 891 7000 Operating Function - Lifting Device............................................... 893 7400-000 Lift and carrying devices (Package guard)................................. 895 8000 Peripheral / Installation Equipment............................................... 897 9000 Options / Attachments............................................................. 899 9660-000 Electrical heater......................................................... 901 9660-100 Electrical heater......................................................... 903 10000 Tools............................................................................ 905 10010-000 Electrical controllers (Handset)......................................... 907 10020-000 Special tools and lubrications........................................... 909 11000 Numerical Index.................................................................. 911 CMX Electical Truck Numerical Index................................................ 913 Back Cover............................................................................. 920 F r o n t C o v e r.................................................................... 921 Parts Ordering Instructions............................................................ 923 General Information.................................................................... 924 Art for index.......................................................................... 925 Index.................................................................................. 927 0000 Chassis........................................................................... 931 0300-001 Frame / Chassis Serial Number 29249001 - UP............................... 933 0340-000 Inspection covers (Shields & guards)...................................... 935 0341-000 Inspection covers (“EE” electrical box)................................... 937 0342-000 Inspection covers (Splash guard).......................................... 939 0390-000 Battery compartment parts................................................. 941 0640-000 Drivers controls (speed & direction)...................................... 943 0850-001 Signs, warnings Serial Number 31136001 - UP............................... 945 1000 Motors............................................................................ 947 1750-000 Pump motor................................................................ 949 1760-102 Drive motor............................................................... 951 2000 Transmission / Drive Gear......................................................... 953 2550-000 Mechanical drive gear unit................................................ 955 3000 Brake / Wheel System.............................................................. 957 3300-000 Parking brake system...................................................... 959 3360-000 Brake drum / disc assembly................................................ 961 3530-000 Drive wheel............................................................... 963 3540-000 Support / swivel wheel.................................................... 965 3550-000 Load wheels............................................................... 967 3560-000 Caster wheel.............................................................. 969 3580-001 Guide wheels Serial Number 29249001 - UP.................................. 971 3580-100 Guide wheels (Skids) Serial Number 29249001 - UP.......................... 973 4000 Steering System................................................................... 975 4110-000 Steering arm / wheel (Handle stem and brake levers)....................... 977 4111-000 Steering arm / wheel (Control head assembly).............................. 979 4180-000 Steering / radial bearing................................................. 981 5000 Electrical System................................................................. 983 5160-000 General alarm signal...................................................... 985 5180-000 Current collector, cable drum............................................. 987 5190-000 Battery connector......................................................... 989 5192-100 300 Amp system line contactor............................................. 991 5192-200 200/300 Amp system “EE” line contactor.................................... 993 5230-000 Voltage / battery indicator............................................... 995 5290-000 Hourmeter / speedometer................................................... 997 5310-000 Start / stop switch....................................................... 999 5310-100 Start / stop switch (Prime-Trak cylinder switch)..........................1001 5330-000 Speed controls............................................................1003 5360-000 Relay, electrical modules (Relay).........................................1005 5360-100 Relay, electrical modules (Time delay)....................................1007 5390-000 Control cables / harness (Handle head)....................................1009 5390-100 Control cables / harness (Control wire)...................................1011 5430-000 Motor cables..............................................................1013 5460-001 Transistor panel Serial number 27179000 - UP..............................1015 5510-001 Micro switches Serial number 27231001 - UP................................1017 5910-000 Control circuit breaker...................................................1019 5911-000 Power circuit breaker.....................................................1021 5921-000 Solenoid..................................................................1023 6000 Hydraulic System..................................................................1025 6100-000 Hydraulic pump............................................................1027 6100-100 Hydraulic pump (Prime-Trak)...............................................1029 6125-001 Hoses, pipes, connections, mounting points................................1031 6125-100 Prime-Trak hydraulic system assembly......................................1033 6420-001 Lift cylinder Serial number 29248001 - UP.................................1035 6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP...........1037 7000 Operating Function - Lifting Device...............................................1039 7400-000 Lift and carrying devices (Package guard).................................1041 8000 Peripheral / Installation Equipment...............................................1043 9000 Options / Attachments.............................................................1045 9660-000 Electrical heater.........................................................1047 9660-100 Electrical heater.........................................................1049 10000 Tools............................................................................1051 10010-000 Electrical controllers (Handset).........................................1053 10020-000 Special tools and lubrications...........................................1055 11000 Alphabetical/ Numerical Index....................................................1057 Alphabetical Index.................................................................1059 Numerical Index....................................................................1063 Back Cover.............................................................................1068 Front Cove r...........................................................................1069 Parts Ordering Instructions............................................................1071 General Information....................................................................1072 Art for index..........................................................................1073 Index..................................................................................1075 0000 Chassis...........................................................................1079 0300-001 Frame / Chassis Serial Number 29249001 - UP...............................1081 0340-001 Inspection covers (Shields & guards)......................................1083 0341-000 Inspection covers (“EE” electrical box)...................................1085 0342-000 Inspection covers (Splash guard)..........................................1087 0390-000 Battery compartment parts.................................................1089 0640-000 Drivers controls (speed & direction)......................................1091 0850-001 Signs, warnings Serial Number 31136001 - UP...............................1093 1000 Motors............................................................................1095 1750-001 24 Volt Pump motor Serial number 32042000 - UP............................1097 1760-102 Drive motor...............................................................1099 2000 Transmission / Drive Gear.........................................................1101 2550-000 Mechanical drive gear unit................................................1103 3000 Brake / Wheel System..............................................................1105 3300-001 Parking brake system......................................................1107 3360-000 Brake drum / disc assembly................................................1109 3530-000 Drive wheel...............................................................1111 3540-000 Support / swivel wheel....................................................1113 3550-000 Load wheels...............................................................1115 3560-000 Caster wheel..............................................................1117 3580-001 Guide wheels Serial Number 29249001 - UP..................................1119 3580-100 Guide wheels (Skids) Serial Number 29249001 - UP..........................1121 4000 Steering System...................................................................1123 4110-000 Steering arm / wheel (Handle stem and brake levers).......................1125 4111-000 Steering arm / wheel (Control head assembly)..............................1127 4180-000 Steering / radial bearing.................................................1129 5000 Electrical System.................................................................1131 5160-000 General alarm signal......................................................1133 5180-000 Current collector, cable drum.............................................1135 5190-000 Battery connector.........................................................1137 5192-100 300 Amp system line contactor.............................................1139 5192-200 200/300 Amp system “EE” line contactor....................................1141 5230-000 Voltage / battery indicator...............................................1143 5290-000 Hourmeter / speedometer...................................................1145 5310-000 Start / stop switch.......................................................1147 5310-100 Start / stop switch (Prime-Trak cylinder switch)..........................1149 5330-000 Speed controls............................................................1151 5360-000 Relay, electrical modules (Relay).........................................1153 5360-100 Relay, electrical modules (Time delay)....................................1155 5390-000 Control cables / harness (Handle head)....................................1157 5390-101 Control cables / harness (Control wire)...................................1159 5430-000 Motor cables..............................................................1161 5460-001 Transistor panel Serial number 27179000 - UP..............................1163 5510-001 Micro switches Serial number 27231001 - UP................................1165 5910-000 Control circuit breaker...................................................1167 5911-000 Power circuit breaker.....................................................1169 5921-000 Solenoid..................................................................1171 6000 Hydraulic System..................................................................1173 6100-001 CMX-60 Hydraulic pump Serial number 32042000 - UP.........................1175 6100-050 CMX-80 Hydraulic pump Serial number 32042000 - UP.........................1177 6100-100 Hydraulic pump (Prime-Trak)...............................................1179 6125-002 Hoses, pipes, connections, mounting points Serial number 32042000 - UP....1181 6125-101 Prime-Trak hydraulic system assembly Serial number 32042000 - UP..........1183 6420-001 Lift cylinder Serial number 29248001 - UP.................................1185 6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP...........1187 7000 Operating Function - Lifting Device...............................................1189 7400-000 Lift and carrying devices (Package guard).................................1191 8000 Peripheral / Installation Equipment...............................................1193 9000 Options / Attachments.............................................................1195 9660-000 Electrical heater.........................................................1197 9660-100 Electrical heater.........................................................1199 10000 Tools............................................................................1201 10010-000 Electrical controllers (Handset).........................................1203 10020-000 Special tools and lubrications...........................................1205 11000 Alphabetical/ Numerical Index....................................................1207 Alphabetical Index.................................................................1209 Numerical Index....................................................................1213 Back Cover.............................................................................1218
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