BT Prime-Mover Electric Pallet/Skid Trucks PE PL-40, PE PL-40R, Parts Manual – PDF DOWNLOAD

BT Prime-Mover Electric Pallet/Skid Trucks PE PL-40, PE PL-40R, PE PL-40C, PE PL-60, PE/PL-60R, PE PL-60C Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover Electric Pallet/Skid Trucks PE PL-40, PE PL-40R, PE PL-40C, PE PL-60, PE/PL-60R, PE PL-60C Parts Manual – PDF DOWNLOAD

Language : English,
Pages :393
Downloadable : Yes
File Type : PDF

310508-000 1967_April
310504-000 1969_April
310505-000 1970_October
310506-000 1973_July
301481-000 After 1974_March
309829-000 Before 1984_August
301071-000 1984_August

TABLE OF CONTENTS:

BT Prime-Mover Electric Pallet/Skid Trucks PE PL-40, PE PL-40R, PE PL-40C, PE PL-60, PE/PL-60R, PE PL-60C Parts Manual – PDF DOWNLOAD

Front Cover 2
Warranty 3
New Owners 4
Contents 4
Operating Instructions 5
Service References 6
Periodic Maintenance Chart 7
Lubrication Chart 7
Maintenance Instructions 8
Theory of Electrical Operations 8
Battery 8
Power Wiring 8
Control Wiring 8
Control Switches 9
Lift Limit Switch 9
Mechanical Brake 9
Interlock Switch 10
Transmission Rollers 10
Contactor Points 10
Motor Commutator 10
Theory of Operation Hydraulic System 11
Hydraulic Pump/motor 11
Release Valve and Solenoid 11
Hydraulic Filter 11
Pressure Relief Valve Adjustment 11
Service and Dissassembly Instructions 13
Handle 13
Direction Control Switches 13
Transmission 13
Drive Motor 13
Grive Gear Adjustment 13
Lift Frame 14
Electrical Control Panel 14
Hydraulic Pump 14
Hydraulic Cylinders 14
Gear Case Guide Ring 14
Parts Ordering Instructions 15
How to Order 15
Where to Order 15
Instructions for Returning Parts 15
Field Modifications 15
Major Components 17
Parts List Index 18
Carrier Frame Components for PE/PL 40 19
Carrier Frame Components for PE/PL 60 20
Lift Linkage for PE 40 21
Lift Linkage for PL 40 22
Lift Linkage for PE/PL 60 23
12 Volt Transmission 25
24 Volt Transmission 27
Drive Motor 12 and 24 Volt 29
Control Handle – Lower assembly for PE/PL 40/60 31
Control Handle – Lower assembly PE/PL 40/60C 32
Control Handle – Upper 33
Wiring Diagram 35
Electrical Control Panel 36
Power Wiring 37
Control Wiring 38
Hydraulic Piping 39
Hydraulic Cylinder PE/PL 40 40
Hydraulic Cylinder PE/PL 60 41
12 Volt Hydraulic Motor 43
24 Volt Hydraulic Motor 44
Stone Hydraulic Pump Parts 45
Skid Adapter 47
Center Control Wiring for PE\PL 40/60C 48
40 Series High Speed Rider for PE/PL 40R 49
60 Series High Speed Rider for PE/PL 60R 50
Service Guide 51
Back Cover 53
Front Cover 54
Warranty 55
Contents 56
To New Prime-Mover Owners 56
Operating Instructions 57
Preliminary Service 57
Controls 57
Safety Interlock 57
Lift/Lower 57
Direction Control 57
Deadman Brake 57
Key Switch (Optional) 57
Horn 58
Dynamic Brake (Optional) 58
Operator Maintenance 58
Battery Care 58
Maintenance Instructions 59
Battery 59
Power Wiring 59
Control Wiring 59
Control Switches (Handle) 60
Limit Switch Adjustment (Lift) 60
Mechanical Brake 60
Interlock Switch 61
Transmission Rollers 61
Contactor Points 62
Motor Commutator 62
Hydraulic System 62
Service Instructions 63
Parts Ordering Instructions 63
Parts List Index 64
Control Handle 65
Drive Motor and Transmission Mounting 66
Transmission Assembly 68
Carrier Frame 69
Lift Frame and Linkage 70
Electrical Control Panel 71
Power Wiring 72
Hydraulic Piping Diagram 73
Hydraulic Cylinder Assembly 73
Hydraulic Pump Parts List 74
Brake Linkage and Interlock Switch 75
Control Wiring 76
Control Switch Installation 77
Lift Platform and Linkage 78
High Speed Rider 79
Skid Adapter 80
Wiring Diagram, Horn 81
Wiring Diagram, Dyn Brake 81
Wiring Diagram, Hour Meter, and Key Switch (Optional) 82
Service Guide 83
Front Cover 86
Warranty 87
To New Prime-Mover Owners 88
Preliminary Service 88
Operation 88
Warning 89
Operating Rules and Instructions 90
Operator Qualifications 90
Operator Training 90
Operator Responsibility 90
General Rules and Practices 90
Traveling 90
Loading 91
Operator Care of the Truck 91
Controls and Safety Equipment 92
Horn Switch 92
Raise Switch 92
Lower Switch 92
Third Speed Control Switch 92
Key Switch 92
Battery Discharge Indicator 92
Hourmeter 93
Safety Interlock Switch 93
Deadman Brake 93
Direction Control Handle 93
Direction Control 93
Resistor Control 93
SCR Control System 93
Periodic Maintenance Chart 94
Lubrication Chart 95
Maintenance Instructions 96
Battery 96
Theory of Electrical Operations 96
Control Switches 96
Power Wiring 96
Control Wiring 97
Lift Limit Switch 97
Mechanical Brake 97
Interlock Switch 98
Transmission Rollers 98
Contactor Points 98
Motor Commutator 98
60 Series Only Pull Rod Assembly/Adjustment 98
Hydraulic System 99
Hydraulic Pump/Motor 99
Hydraulic Filter 99
Pressure Relief Valve Adjustment 99
Service and Disassembly Instructions100
Contactor Points100
Flush Grease Fittings100
Remove Handle and Transmission Assembly100
Handle and Transmission Assembly100
Disassembly100
Assembly101
Drive Wheel101
Drive Motor101
Assembly101
Adjustment of Backlash for 22:1 Transmission101
Gear Case Guide Ring102
22:1 Transmission Assembly (Single Disc Brake Assembly)102
Assembly of Drive Motor102
22:1 Transmission Assembly (Multiple Disk Brake Assembly)103
Assembly of Drive Motor103
Mechanical Brake104
Interlock Switch105
Assembly of 14:1 Transmission105
Directional Control Switch107
Master Switch107
Disassembly107
Assembly108
Electrical Panel Contactors108
Disassembly108
Assembly108
Lift Frame109
Hydraulic Pump109
Release Valve and Solenoid109
Hydraulic Cylinders109
Contactor Assembly109
Connections109
Maintenance and Adjustment109
Power Contacts109
Disassembly109
Inspection110
Assembly110
Parts Ordering Instructions111
Field Modifications111
PE-45 Electric Low Lift Pallet Truck Specifications112
PE-45R Electric Low Lift Pallet Truck Specifications113
PE-60 Electric Low Lift Pallet Truck Specifications114
PE-60R Electric Low Lift Pallet Truck Specifications115
HT-45 Electric End Controlled Low Lift Pallet Truck Specifications116
HT-60 Electric End Controlled Low Lift Pallet Truck Specifications117
Parts Information118
Figure 1 Decal and Parts Assembly118
Figure 2 Part List and Service Reference Index119
Figure 3 Shield Assembly121
Figure 4 PE45C Frame Components122
Figure 5 PE45/60 Carrier Frame Assembly123
Figure 6 PE45/60 22:1 Handle and Transmission Assembly124
Figure 7 PE45C 22:1 Transmission and Handle Assembly125
Figure 8 PE45/50 Handle Assembly126
Figure 9 PE45C Handle Assembly127
Figure 10 Master Control Switch Assembly128
Figure 11 Master Control Switch Assembly129
Figure 12 Master Control Switch Assembly130
Figure 13 Master Control Switch Assembly131
Figure 14 PE45/60 12 Volt 22:1 Transmission Assembly Part # 1132
Figure 15 PE45/60 12 Volt 22:1 Transmission Assembly Part # 2133
Figure 16 Drive Motor Assembly134
Figure 17 12 Volt Drive Motor Assembly135
Figure 18 24 Volt Drive Motor136
Figure 19 PE45/60 24 Volt and PE45R/60R 12/24 Volt Multiple Disc Brake Transmission Assembly137
Figure 20 Drive Motor Assembly139
Figure 21 Drive Motor, 12 Volt140
Figure 22 Drive Motor, 12 Volt141
Figure 23 HT45/60 Transmission and Handle Assembly142
Figure 24 HT45C 14:1 Transmission and Handle Assembly143
Figure 25 HT45/80 14:1 Transmission Assembly with MEA-4023 Drive Motor145
Figure 26 14:1 Motor Assembly147
Figure 27 Spring Loaded Caster Assembly148
Figure 28 Electrical Symbols149
Figure 29 PE/PL Electrical Schematic150
Figure 30 Control Wiring Harness Assembly151
Figure 31 Riding Control Wiring Harness Assembly152
Figure 32 PE/PL Power Component Assembly153
Figure 33 Control Panel Assembly154
Figure 34 GE Contactor Assembly155
Figure 35 GE Contactor Assembly156
Figure 36 3rd Speed Panel Assembly157
Figure 37 Cableform 3rd Speed Panel Assembly158
Figure 38 Contactor Assembly (Cableform)159
Figure 39 HT45 & 60 Electrical Schematic160
Figure 40 Control Wiring Harness Assembly161
Figure 41 HT45/60 Riding Control Wiring162
Figure 42 HT45/60 Power Component Assembly163
Figure 43 HT45/60 Control Panel Assembly164
Figure 44 3rd Speed Panel Assembly165
Figure 45 GE Contactor Assembly166
Figure 46 Dynamic Brake Control Wiring Assembly167
Figure 47 Model 50 SCR, 24 Volt, Electrical Schematic168
Figure 48 GE Model 50 SCR Contactor Panel Wiring Diagram169
Figure 49 GE Model 50 SCR Panel Wiring Diagram170
Figure 50 GE Model 50 SCR Control Wiring171
Figure 51 Model 50 SCR Power Wiring (24 Volt)172
Figure 52 Model 50 SCR Panel Assembly173
Figure 53 Model SCR Contactor Panel174
Figure 54 GE Model SCR Contactor – Forward/Reverse & 1A175
Figure 55 Pump Cont Panel Assembly176
Figure 56 EV-1 SCR Electrical Schematic177
Figure 57 Model EV-1 Control Wiring Harness Assembly178
Figure 58 EV-1 Power Component Assembly179
Figure 59 EV-1 Contactor Panel Assembly180
Figure 60 GE Contactor Assembly181
Figure 61 GE Contactor Assembly182
Figure 62 EV-1 Pump Contactor Panel183
Figure 63 EV-1 SCR Control184
Figure 64 Transformer Assembly185
Figure 65 Rectifier Heat Sink Assembly186
Figure 66 Power Connector Assembly187
Figure 67 Hydraulic Schematic188
Figure 68 Hydraulic Schematic Symbols189
Figure 69 Hydraulic System190
Figure 70 Hydraulic Pump and Motor Assembly191
Figure 71 Motor Assembly193
Figure 72 Cylinder Assembly194
Figure 73 PE-45, PE-45C, PE-45R, HT-45 Lift Frame Assembly195
Figure 74 PE-60, HT-60 Lift Frame Assembly197
Figure 75 PL-45 Lift Frame Assembly200
Figure 76 Foot Pedal Assembly201
Figure 77 Pallet Entry Roller Assembly202
Figure 78 PE/HT 45 & 60 Rider Platform203
Figure 79 Skid Adapter and Package Guard Assembly204
Figure 80 Removable Load Bucket Rest205
Service Guide206
Back Cover209
Front Cover210
Warranty211
New Owners212
Contents212
Specifications for Trucks212
Operating Rules and Instructions213
Maintenance Instructions217
Service and Disassembly Instructions221
Parts Ordering Instructions223
Parts List and Service Reference Index224
Shielding225
Pe 40C Frame Components226
PE/PL/HT 45 & 45C Carrier Frame227
PE/PL/HT 60 Carrier Frame229
PE45/C/R HT45 Lift Frame Assembly231
PE/HT 60 Lift Frame Assembly233
PL45/PL45R Platform Assembly 236
22:1 Spur Gear Transmission237
24 Volt PE Drive Motor for P-22228239
PE Drive Motor for P-20845240
PE Drive Motor for D-20513241
PE Drive Motor for P-20843242
HT 45 & 60 14:1 Transmission245
HT 45 & 60 24 Volt, Drive Motor for P-25901247
PE 45C Control Handle Assembly249
PE/HT 45 & 60 Control Handle Assembly251
PE/PL Electrical Schematic253
PE 45 & 60 Control Wiring254
PE 45R & 60R Control Wiring255
Power Wiring Assembly 256
HT 45 & 60 Electrical Schematic257
HT 45 & 60 Control Wiring258
HT 45 & 60 Power Wiring Diagram259
Electrical Control Panel/3rd Speed Panel260
Square “D” Forward/Reverse and 2nd/3rd Speed Contactors261
Pe 45C 3rd Speed Foot Switch Assembly263
PE 45C Control Wiring264
Dynamic Brake265
Control Switch Assembly for Resistor266
Control Switch Assembly for SCR267
Model 50 SCR, 24 Volt, Electrical Schematic268
GE Model 50 SCR Control Wiring269
GE Model 50 SCR Power Wiring270
GE Model 50 SCR Contactor Panel271
GE Model 50 SCR Contactor Panel Wiring Diagram272
GE Model 50 SCR Panel273
GE Model 50 SCR Panel Wiring Diagram274
GE Model 50 SCR Contactor – Forward/Reverse & 1A275
Pump Contactor Panel Assembly276
Model EV-1 SCR Electrical Schematic277
Model EV-1 Control Wiring278
Model EV-1 Power Wiring279
GE Model EV-1 SCR Control Panel280
Model EV-1 Contactor Panel281
HT EV-1 Pump Contactor Panel282
EV-1 Forward/Reverse Contactor283
EV-1 1A, Contactor285
Hydraulic Diagram287
PE/HT Hydraulic Pump & Motor Assembly288
PE/HT Hydraulic Pump Motor289
Lift Cylinder290
Pallet Entry Pollers291
PE/HT 45 & 60 Rider Platform292
PE/HT Options293
Service Guide295
Back Cover297
Front Cover298
Prime-Mover Warranty299
Contents300
To New Prime-Mover Owners300
Operating Instructions301
Preliminary Service301
Controls301
Safety Interlock301
Lift/Lower301
Direction Control301
Deadman Brake301
Key Switch (Optional)301
Horn (Optional)302
Dynamic Brake (Optional)302
Operator Maintenance302
Battery Care302
Maintenance Instructions303
Battery303
Power Wiring303
Control Wiring303
Control Switches (Handle)304
Limit Switch Adjustment (Lift)304
Mechanical Brake304
Interlock Switch305
Transmission Rollers305
Contactor Points305
Motor Commutator306
Hydraulic System306
Service Instructions307
Parts Ordering Instructions307
Parts List Index308
Control Handle309
Drive Motor and Transmission Mounting310
Motor Service Parts310
Transmission Assembly312
Carrier Frame313
Lift Frame and Linkage314
Electrical Control Panel315
Power Wiring316
Hydraulic Piping Diagram317
Hydraulic Cylinder Assembly317
Hydraulic Pump Parts List318
Motor Service Parts318
Brake Linkage and Interlock Switch319
Control Wiring320
Control Switch Installation321
Lift Platform and Linkage322
High Speed Rider323
Skid Adapter324
Wiring Diagram, Horn325
Wiring Diagram, Dyn Brake325
Wiring Diagram, Hour Meter, and Key Switch (Optional)326
Service Guide327
Front Cover330
Prime-Mover Warranty332
Contents333
To New Prime-Mover Owners333
Operating Instructions334
Preliminary Service334
Controls334
Safety Interlock334
Lift/Lower334
Direction Control334
Deadman Brake334
Key Switch (Optional)334
Horn334
Dynamic Brake (Optional)334
Field Weakening (Optional Over-Speed)334
Operator Inspection and Maintenance Procedures334
Maintenance Instructions335
Battery335
Power Wiring335
Control Wiring335
Control Switches (Handle)336
Mechanical Brake336
Interlock Switch336
Transmission Rollers336
Contactor Points336
Motor Commutator337
Hydraulic System337
Service and Disassembly Instructions337
Handle337
Direction Control Switches337
Transmission337
Drive Motor338
Drive Gear Adjustment338
Lift Frame338
Electric Control Panel338
Hydraulic Pump338
Hydraulic Cylinders338
Gear Case Guide Ring338
Parts Ordering Instructions338
Parts List Index339
Frame Fittings341
Wheel Fork and Pull Rod342
Control Handle344
Transmission Assembly 12 Volt348
Drive Motor Service Parts348
Transmission Assembly 24 Volt350
Drive Motor Service Parts350
Electrical Control Panel351
Power Wiring352
Control Wiring353
High Speed Rider354
Hydraulic Piping Diagram357
Hydraulic Cylinder Assembly358
Hydraulic Pump Parts List359
Motor Service Parts 12 Volt360
Motor Service Parts 24 Volt360
Skid Adapter361
Service Guide362
Back Cover365
Front Cover366
Prime-Mover Warranty367
Contents368
To New Prime-Mover Owners368
Operating Instructions369
Preliminary Service369
Controls369
Safety Interlock369
Direction Control369
Deadman Brake369
Key Switch (Optional)369
Horn (Optional)370
Dynamic Brake (Optional)370
Operator Maintenance370
Battery Care370
Maintenance Instructions371
Battery371
Power Wiring371
Control Wiring371
Control Switches (Handle)372
Limit Switch Adjustment (Lift)372
Mechanical Brake372
Interlock Switch373
Transmission Rollers373
Contactor Points374
Motor Commutator374
Hydraulic System374
Service Instructions375
Parts Ordering Instructions375
Parts List Index376
Control Handle377
Drive Motor and Transmission Mounting378
Motor Service Parts378
Transmission Assembly380
Carrier Frame381
Lift Frame and Linkage382
Electrical Control Panel383
Power Wiring384
Hydraulic Piping Diagram385
Hydraulic Cylinder Assembly385
Hydraulic Pump Parts List386
Brake Linkage and Interlock Switch387
Control Wiring388
Control Switch Installation389
Service Guide391

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