BT Prime-Mover Forklift OE-30C Electric Order Selector Repair Manual – PDF DOWNLOAD

BT Prime-Mover Forklift OE-30C Electric Order Selector Repair Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover Forklift OE-30C Electric Order Selector Repair Manual – PDF DOWNLOAD

Language : English,
Pages :264
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Prime-Mover Forklift OE-30C Electric Order Selector Repair Manual – PDF DOWNLOAD

Front Cover 1
Index 2
Parts Ordering Instructions 4
Field Modifications 4
Safety Messages 5
Component Identification 7
Planned Maintenance Procedures 9
OE30C Specs 14
Adjustments 16
Brake 16
Load Wheel Bearings 16
Lift Chains 16
Steering 16
Potentiometer 17
Disassembly and Repair 18
Frame 18
Load Wheels 18
Battery Rollers 18
Pallet Clamp 19
Controls 22
Master Switch 22
Transmission 23
Electrical 45
Electrical Schematic Symbols 45
EV-100 Operating and Maintenance Instructions 46
Basics of Circuit Operations 46
Control Features 46
General Maintenance Instructions 49
Troubleshooting Instructions 50
Electrical Schematic 51
Contactor Repair 67
Power Steering Pump Motor 68
Drive Motor 69
Lift Pump Motor 72
Hydraulics 72
Lift Pump Replacement 72
Power Steering and Brake Pump Replacement and Repair 74
Brake Cylinder Repair 76
Torque Generator Repair 79
Two Stage Cylinder 90
Staging Cylinder Assembly 91
Free Lift Cylinder Assembly 94
Accumulator 99
Mast104
General Description105
Two Stage Mast106
Three Stage Mast110
Freelift Cylinder Assembly121
Troubleshooting124
Fork Removal and Repair135
Lift Chain Maintenance136
Troubleshooting Guide138
Hydraulic141
Electrical144
Electrical Power Circuits160
Miscellaneous Electrical Problems162
Back Cover164
Front Cover165
Parts Ordering Instructions167
Field Modifications167
Safety Messages168
Planned Maintenance171
Planned Maintenance Schedule172
OE30C Specs174
10:07 Pallet Clamp175
Routine Maintenance175
Adjustment175
Disassembly175
Assembly175
Service Reference – 15700-00D – Prime-Mover 14:1 Transmission Removal and Repair177
Introduction179
Contents179
General Description179
Brake – Theory of Operation179
OE30C179
RC, RS, RR180
Brake – Adjustment180
HT, TE-70 Mechanical Brake180
OE30C181
RC, RS, RR181
Interlock Brake Switch Adjustment Instructions182
Transmission Rollers Adjustment182
Drive Wheel Removal and Replacement182
Drive Motor Removal and Replacement182
Transmission and Handle Removal Assembly of 14:1 Transmission TE/HT184
HT-45C/TE 14:1 Transmission and Handle Assembly185
HT-45/60 Transmission and Handle Assembly186
Transmission Installation Assembly187
Transmission Removal from OE30C Assembly of 14:1 Transmission on OE30C188
Transmission Removal from RC, RS, RR (except RR-40) Assembly of 14:1 Transmission on RC/RS/RR188
Drive Mounting189
Transmission Disassembly190
Transmission Inspection192
Transmission Assembly193
Service Guide198
Electrical Schematic Symbols200
Basics of Circuit Operations201
Control Features201
General Maintenance Instructions203
Troubleshooting Instructions203
Electrical Schematic204
Function of EV-100 Card Terminals205
Trimpot Location for EV100 Logic Cards206
Table 1 – Failures that Cause Reduced or no Motor Torque with SCR Control207
Table 2 – Failures that Cause Full or no Motor Torque with SCR Control209
Table 3 – Misoperation of Other Features210
Table 4 – Checking Components212
Table 5 – Replacement of EV-100 Components214
Hydraulic Schematic217
Hydraulic Schematic Symbols218
Brake Cylinder Assembly220
Cleaning220
Removal220
Disassembly220
Inspection220
Assembly220
Lubrication220
Service Reference – 30650-00 – Torque Generator on All Models So Equipped221
Contents221
Torque Generator222
Torque Generator Information224
Torque Generator Theory of Operation224
Disassembly Instructions224
Inspection of Torque Generator225
Assembly Instructions225
Troubleshooting229
30:09 2 Stage Cylinder233
Free Lift Cylinder Assembly234
Routine Maintenance234
Cylinder234
Sheave Shaft234
Lift Chain234
Removal234
Installation234
Disassembly234
Inspection234
Assembly235
Removal233
Installation233
Staging Cylinder Assembly Routine Maintenance233
Inspection233
Assembly233
Accumulator235
General235
Precharging235
Disassembly236
Inspection236
Assembly236
Mast System237
45:01 General Description237
Upright Maintenance237
45:02 Two Stage Mast237
Routine Maintenance238
45:03 Three Stage Mast239
Shimming of Mast Bearings on Unit239
Shimming Lift Platform239
Routine Maintenance240
Removal240
Installation240
Disassembly241
Assembly241
Three Stage Cylinder Assembly and Related Parts242
Disassembly242
Assembly242
Disassembly243
Assembly243
Three Stage Cylinder Assembly and Related Parts244
Disassembly244
Assembly244
Removal245
Installation245
Disassembly245
Assembly245
45:04 Fork Removal/Repair247
Removal247
Installation247
45:05 Lift Chain Maintenance247
Lubrication247
Two Stage Mast Assembly Troubleshooting248
Three Stage Mast Assembly Troubleshooting249
OE-30C Troubleshooting Guide251
Back Cover264

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