BT Prime-Mover Forklift OE35 Electric Order Selector Master Quality Parts Manual

BT Prime-Mover Forklift OE35 Electric Order Selector Master Quality Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover Forklift OE35 Electric Order Selector Master Quality Parts Manual – PDF DOWNLOAD

Language : English,
Pages :783
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Prime-Mover Forklift OE35 Electric Order Selector Master Quality Parts Manual – PDF DOWNLOAD

Front Cover 2
Parts Ordering Instructions 4
General Information 5
Index 11
0000 Chassis 16
0300-000 Frame / chassis 18
0340-000 Inspection covers (Shields & guards) 20
0340-100 Inspection covers (Lift platform) 22
0341-000 Inspection covers (“EE” electrical box) 24
0390-000 Battery compartment parts 26
0560-000 Platform 28
0640-000 Driver controls (Brake pedal) 30
0641-000 Driver controls (Pallet clamp) 32
0642-000 Driver controls (Control handle) 34
0820-000 Finger guards 36
0850-000 Decals, warnings, and manuals 38
1000 Motors 40
1710-000 Steering pump motor (24 Volt) 42
1710-100 Steering pump motor (36 Volt) 44
1730-000 Steering motor Serial number 28247001 – UP 46
1750-000 Pump motor (Lift pump) 48
1760-000 Drive motor (24 Volt) 50
1760-100 Drive motor (36 Volt) 52
2000 Transmission / Drive Gear 54
2550-000 Transmission assembly 56
3000 Brake / Wheel System 58
3150-000 Brake cylinder 60
3300-000 Parking brake system 62
3530-000 Drive wheel 64
3540-000 Swivel caster wheel 66
3550-000 Single load wheels 68
3550-100 Tandem articulated load wheels 70
3560-000 Spring loaded caster 72
3580-000 Guide wheel 74
4000 Steering System 76
4130-000 Torque generator assembly 78
4150-000 Steering pump and motor assembly 80
4151-000 Steering pump assembly 82
4160-000 Servo motor (NDC wire guidance) Serial Number 27162001 – 28247000 84
4170-000 2 Stage platform and mast steering linkage 86
4170-100 3 Stage platform and mast steering linkage 90
4170-200 Steering chain / linkage / wire (Main chassis) 94
4170-300 Steering chain / linkage / wire (NDC Main chassis) Serial Number 27162001 – 28247000 96
4170-301 Steering chain / linkage / wire (NDC Main chassis) Serial Number 28247001 – UP 98
4180-000 Steering / radial bearing100
5000 Electrical System102
5120-000 Lights (work lights and fan)104
5160-000 Horn106
5180-000 Stick strap / chain108
5190-000 Battery connector110
5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)112
5230-000 Voltage / battery indicator (LX dash display)114
5230-100 Voltage / battery indicator (Battery lift interrupt)116
5230-200 Voltage / battery indicator118
5290-000 Hourmeter / speedometer120
5310-000 Start / stop switch122
5320-000 Travel direction switch124
5360-000 Relays, electrical modules (NDC wire guidance)126
5390-000 Control cables / harnesses (Main chassis)128
5390-100 Control cables / harnesses (NDC wire guidance)130
5391-000 Control cables / harnesses (Mast cables)132
5392-000 Control cables / harnesses (Lift platform)134
5392-100 Control cables / harnesses (NDC wire guidance)136
5400-000 Contactor panel138
5410-000 SCR panel140
5430-000 Motor cables, resistors142
5440-000 Direction contactor144
5450-000 Speed contactors (1A)146
5610-000 Pump contactors (Lift pump) 24 Volt148
5610-100 Pump contactors (Lift pump) 36 Volt150
5611-000 Pump contactors (Steering pump)152
5760-000 Antennas (Wire guidance)154
6000 Hydraulic System156
6110-000 Hydraulic tank158
6120-000 Hoses, pipes, connections, mounting points (Brake hose)160
6120-100 Hoses, pipes, connections, mounting points (Control valve)162
6125-000 Hoses, pipes, connections, mounting points (Two stage mast)164
6125-100 Hoses, pipes, connections, mounting points (Three stage HIGH-VIS mast)166
6130-000 Filters and housing168
6140-000 Lift pump and motor assembly170
6141-000 Lift pump assembly172
6160-000 Control valve174
6610-000 Lift cylinder (two stage mast)176
6615-000 Lift cylinder (three stage HIGH-VIS mast staging cylinder)178
6620-000 Lift cylinder (three stage HIGH-VIS mast Free lift cylinder)180
7000 Operating Function – Lifting Device182
7100-000 2 Stage mast184
7100-100 2 Stage mast outer column186
7100-200 2 Stage mast inner column188
7110-000 3 Stage mast190
7110-100 3 Stage mast outer column192
7110-200 3 Stage mast intermediate column194
7110-300 3 Stage mast inner column196
7170-000 3 Stage mast lifting gear Serial Number 27135000 and Below198
7170-001 3 Stage mast lifting gear Serial Number 27135001 and UP200
7180-000 Slack chain202
8000 Peripheral / Installation Equipment204
8200-000 Wire guidance controller (MICRO 70)206
8210-000 Guidance communication loop208
8510-000 Hand rail210
8520-000 Fire extinguisher212
8525-000 Safety belt, tether214
9000 Options / Attachments216
9360-000 Extra lights218
9370-000 Alarm220
9370-100 Blue warning strobe light222
9370-200 Flashing warning light and strobe light224
9500-000 Lift forks226
9660-000 Electrical heater228
10000 Tools230
10010-000 Special tools and lubrications232
11000 Numerical Index234
OE35 Electical Truck Numerical Index236
Back Cover253
Front Cover254
Parts Ordering Instructions255
General Information256
Index261
0000 Chassis266
0300-000 Frame / chassis268
0340-000 Inspection covers (Shields & guards)270
0340-100 Inspection covers (Lift platform)272
0341-000 Inspection covers (“EE” electrical box)274
0390-000 Battery compartment parts276
0560-000 Platform278
0640-000 Driver controls (Brake pedal)280
0641-000 Driver controls (Pallet clamp)282
0642-000 Driver controls (Control handle)284
0820-000 Finger guards286
0850-000 Decals, warnings, and manuals288
1000 Motor290
1710-000 Steering pump motor (24 Volt)292
1710-100 Steering pump motor (36 Volt)294
1750-000 Pump motor (Lift pump)296
1760-000 Drive motor (24 Volt)298
1760-100 Drive motor (36 Volt)300
2000 Transmission/Drive Gear302
2550-000 Transmission assembly304
3000 Brake/Wheel System306
3150-000 Brake cylinder308
3300-000 Parking brake system310
3530-000 Drive wheel312
3540-000 Swivel caster wheel314
3550-000 Single load wheels316
3550-100 Tandem articulated load wheels318
3560-000 Spring loaded caster320
3580-000 Guide wheel322
4000 Steering System324
4130-000 Torque generator assembly326
4150-000 Steering pump and motor assembly328
4151-000 Steering pump assembly330
4160-000 Servo motor (NDC wire guidance)332
4170-000 2 Stage platform and mast steering linkage334
4170-100 3 Stage platform and mast steering linkage338
4170-200 Steering chain / linkage / wire (Main chassis)342
4170-300 Steering chain / linkage / wire (NDC Main chassis)344
4180-000 Steering / radial bearing346
5000 Electrical System348
5120-000 Lights (work lights and fan)350
5160-000 Horn352
5180-000 Stick strap / chain354
5190-000 Battery connector356
5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)358
5230-000 Voltage / battery indicator (LX dash display)360
5230-100 Voltage / battery indicator (Battery lift interrupt)362
5230-200 Voltage / battery indicator364
5290-000 Hourmeter / speedometer366
5310-000 Start / stop switch368
5320-000 Travel direction switch370
5360-000 Relays, electrical modules (NDC wire guidance)372
5390-000 Control cables / harnesses (Main chassis)374
5390-100 Control cables / harnesses (NDC wire guidance)376
5391-000 Control cables / harnesses (Mast cables)378
5392-000 Control cables / harnesses (Lift platform)380
5392-100 Control cables / harnesses (NDC wire guidance)382
5400-000 Contactor panel384
5410-000 SCR panel386
5430-000 Motor cables, resistors388
5440-000 Direction contactor390
5450-000 Speed contactors (1A)392
5610-000 Pump contactors (Lift pump) 24 Volt394
5610-100 Pump contactors (Lift pump) 36 Volt396
5611-000 Pump contactors (Steering pump)398
5760-000 Antennas (Wire guidance)400
6000 Hydraulic System402
6110-000 Hydraulic tank404
6120-000 Hoses, pipes, connections, mounting points (Brake hose)406
6120-100 Hoses, pipes, connections, mounting points (Control valve)408
6125-000 Hoses, pipes, connections, mounting points (Two stage mast)410
6125-100 Hoses, pipes, connections, mounting points (Three stage HIGH-VIS mast)412
6130-000 Filters and housing414
6140-000 Lift pump and motor assembly416
6141-000 Lift pump assembly418
6160-000 Control valve420
6610-000 Lift cylinder (two stage mast)422
6615-000 Lift cylinder (three stage HIGH-VIS mast staging cylinder)424
6620-000 Lift cylinder (three stage HIGH-VIS mast Free lift cylinder)426
7000 Operating Function – Lifting Device428
7100-000 2 Stage mast430
7100-100 2 Stage mast outer column432
7100-200 2 Stage mast inner column434
7110-000 3 Stage mast436
7110-100 3 Stage mast outer column438
7110-200 3 Stage mast intermediate column440
7110-300 3 Stage mast inner column442
7170-000 3 Stage mast lifting gear Serial Number 27135000 and Below444
7170-001 3 Stage mast lifting gear Serial Number 27135001 and UP446
7180-000 Slack chain448
8000 Peripheral / Installation Equipment450
8200-000 Wire guidance controller (MICRO 70)452
8210-000 Guidance communication loop454
8510-000 Hand rail456
8520-000 Fire extinguisher458
8525-000 Safety belt, tether460
9000 Options/Attachments462
9360-000 Extra lights464
9370-000 Alarm466
9370-100 Blue warning strobe light468
9370-200 Flashing warning light and strobe light470
9500-000 Lift forks472
9660-000 Electrical heater474
10000 Tools476
10010-00 Special tools and lubrications478
11000 Numerical Index480
Numerical Index482
Back Cover503
Front Cover504
Parts Ordering Instructions506
General Information507
0000 Chassis516
0300-000 Frame / chassis518
0340-000 Inspection covers (Shields & guards)520
0340-100 Inspection covers (Lift platform) (Replaced by 0340-1001)522
0340-101 Inspection covers (Lift platform)524
0341-000 Inspection covers (“EE” electrical box)526
0390-000 Battery compartment parts528
0560-000 Platform530
0640-000 Driver controls (Brake pedal)532
0641-000 Driver controls (Pallet clamp) (Replaced by 0641-001)534
0641-001 Driver controls (Pallet clamp)536
0642-000 Driver controls (Control handle)538
0820-000 Finger guards540
0850-000 Decals, warnings, and manuals (Replace by 0850-001)542
0850-001 Decals, warnings, and manuals544
1000 Motors546
1710-000 Steering pump motor (24 Volt)548
1710-100 Steering pump motor (36 Volt)550
1730-000 Steering motor Serial number 28247001 – UP (Replaced by 1730-001)552
1730-001 Steering motor Serial number 28247001 – UP554
1750-000 Pump motor (Lift pump)556
1760-000 Drive motor (24 Volt)558
1760-100 Drive motor (36 Volt)560
2000 Transmission / Drive Gear562
2550-000 Transmission assembly564
3000 Brake / Wheel System566
3150-000 Brake cylinder568
3300-000 Parking brake system570
3530-000 Drive wheel572
3540-000 Swivel caster wheel574
3550-000 Single load wheels576
3550-100 Tandem articulated load wheels578
3560-000 Spring loaded caster580
3580-000 Guide wheel582
4000 Steering System584
4130-000 Torque generator assembly586
4150-000 Steering pump and motor assembly588
4151-000 Steering pump assembly590
4160-000 Servo motor (NDC wire guidance) Serial Number 27162001 – 28247000592
4170-000 Two stage platform and mast steering linkage594
4170-100 Three stage platform and mast steering linkage598
4170-200 Steering chain / linkage / wire (Main chassis)602
4170-300 Steering chain / linkage / wire (NDC Main chassis) Serial Number 27162001 – 28247000604
4170-301 Steering chain / linkage / wire (NDC Main chassis) Serial Number 28247001 – UP606
4180-000 Steering / radial bearing608
5000 Electrical System610
5120-000 Lights (work lights and fan)612
5160-000 Horn614
5180-000 Stick strap / chain616
5190-000 Battery connector618
5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)620
5230-000 Voltage / battery indicator (LX dash display)622
5230-100 Voltage / battery indicator (Battery lift interrupt)624
5230-200 Voltage / battery indicator626
5290-000 Hourmeter / speedometer628
5310-000 Start / stop switch630
5320-000 Travel direction switch632
5360-000 Relays, electrical modules (NDC wire guidance)634
5390-000 Control cables / harnesses (Main chassis)636
5390-100 Control cables / harnesses (NDC wire guidance)638
5391-000 Control cables / harnesses (Mast cables)640
5392-000 Control cables / harnesses (Lift platform)642
5392-100 Control cables / harnesses (NDC wire guidance)644
5400-000 Contactor panel646
5410-000 SCR panel648
5430-000 Motor cables, resistors650
5440-000 Direction contactor652
5450-000 Speed contactors (1A)654
5610-000 Pump contactors (Lift pump) 24 Volt656
5610-100 Pump contactors (Lift pump) 36 Volt658
5611-000 Pump contactors (Steering pump)660
5760-000 Antennas (Wire guidance) Serial number 26220000 and Below662
5760-001 Antennas (Wire guidance) Serial number 26220001 -UP664
6000 Hydraulic System666
6110-000 Hydraulic tank668
6120-000 Brake hose and steering lines670
6120-100 Control valve and pump lines672
6125-000 Two stage mast lines674
6125-100 Three stage mast lines (Replaced by 6125-101)676
6125-101 Three stage mast lines678
6130-000 Filters and housing680
6140-000 Lift pump and motor assembly682
6141-000 Lift pump assembly684
6160-000 Control valve686
6610-000 Two stage lift cylinder688
6615-000 Three stage staging lift cylinder Serial number OE35030314001 and Below690
6615-001 Three stage staging lift cylinder Serial number OE35030314002 – UP692
6620-000 Three stage mast freelift Lift cylinder694
7000 Operating Function – Lifting Device696
7100-000 Two stage mast698
7100-100 Two stage mast outer column700
7100-200 Two stage mast inner column702
7110-000 Three stage mast704
7110-100 Three stage mast outer column706
7110-200 Three stage mast intermediate column708
7110-300 Three stage mast inner column710
7170-000 Three stage mast lifting gear Serial Number 27135000 and Below712
7170-001 Three stage mast lifting gear Serial Number 27135001 and UP714
7180-000 Slack chain716
8000 Peripheral / Installation Equipment718
8200-000 Wire guidance controller (MICRO 70)720
8210-000 Guidance communication loop722
8510-000 Hand rail724
8520-000 Fire extinguisher726
8525-000 Safety belt, tether (Replaced by 8525-001)728
8525-001 Safety belt, tether730
9000 Options / Attachments732
9180-000 Fork extensions734
9360-000 Extra lights736
9370-000 Alarm738
9370-100 Blue warning strobe light740
9370-200 Flashing warning light and strobe light742
9500-000 Lift forks744
9660-000 Electrical heater (Replaced by 9660-001)746
9660-001 Electrical heater748
10000 Tools750
10010-000 Special tools and lubrications752
11000 Alphabetical/ Numerical Index754
Alphabetical Index756
Numerical Index769
Back Cover783

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