BT Prime-Mover Forklift PMX Electric Pallet Truck Operator’s Manual – PDF DOWNLOAD

BT Prime-Mover Forklift PMX Electric Pallet Truck Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover Forklift PMX Electric Pallet Truck Operator’s Manual – PDF DOWNLOAD

Language : English,
Pages :657
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Prime-Mover Forklift PMX Electric Pallet Truck Operator’s Manual – PDF DOWNLOAD

Front Cover 2
Important Notice 3
Foreward 4
Table of Contents 5
Drive Safely 6
Introduction 7
To New BT Prime-Mover Owners 7
Preliminary Service 8
Right, Left, Front, and Rear Sides 8
Operator 9
Operating Practices 10
Operating Rules and Instructions 10
Operator Qualifications 10
Operator Training 11
Operator Responsibility 11
When a Powered Industrial Truck is Traveling 12
Loading 14
Operator Care of This Unit 15
Warning 17
Data Plate and Decals 19
Operating Warnings 20
Battery Pack Warnings 21
Battery Pack Instructions for 12 and 24 Volt Units 22
Battery Pack Warning 23
Controls and Equipment 24
The Control Handle 24
Raise Switch 25
Lower Switch 25
Horn Switch 25
Reverser Switch 25
Direction and Speed 25
Brake Control 26
Key Switch 26
Emergency Disconnect Button 26
Brake Control 27
Battery Discharge Indicator/Hourmeter 27
Before Operation Inspection 28
Operation 31
Stopping Unit 31
First Time Operation 31
Braking – Stopping Motion 31
Operation 32
Parking 34
Load Operations 35
Transporting the Unit 36
Battery Retainment/Care 37
Adding Water 38
Cleaning Terminals & Cable Connections 38
Battery Pack Charger 39
Care and Service 39
Specifications and Lubrications 40
Service Intervals 41
Field Modifications 42
Back Cover 43
Front Cover 44
Important Notice 45
Before Operating the Unit 45
Foreword 46
Table of Contents 47
Drive Safely 48
Introduction 49
To New BT Prime-Mover Owners 49
Preliminary Service 50
Operator 51
Operating Practices 52
Operating Rules and Instructions 52
Operator Qualifications 52
Operator Training 53
Operator Responsibility 53
When a Powered Industrial Truck is to be Left Unattended 54
When a Powered Industrial Truck is Traveling 54
Loading 56
Operator Prechecks and Inspection 56
Data Plate and Decals 58
Operating Warnings 59
Warning Decals 60
Controls and Equipment 61
The Control Handle 61
Raise Switch 62
Lower Switch 62
Horn Switch 62
Reverser Switch 62
Direction and Speed 62
Brake Control 63
Key Switch 63
Emergency Disconnect Button 63
Battery Discharge Indicator/Hourmeter Dash Display 64
Hourmeter (optional) 64
Battery Discharge Indicator/Hourmeter (optional) 64
BDI/Hourmeter with Lift Interrupt (optional) 64
Before Operation Inspection 65
Operation 68
Stopping Unit 68
Parking 69
Battery Retainment/Care 70
Adding Water 71
Cleaning Terminals & Cable Connections 71
Battery Pack Charger 72
Care and Service 72
Battery Pack Decals 73
Battery Pack Warnings 73
Battery Pack Warning 74
Battery Pack Instructions for 12 and 24 Volt Units 75
Specifications and Lubrications 76
Service Intervals 77
Field Modifications 78
Back Cover 79
Front Cover 80
Important Notice 81
Foreward 82
Table of Contents 83
Drive Safely 84
Introduction 85
To New BT Prime-Mover Owners 85
Preliminary Service 86
Right, Left, Front, and Rear Sides 86
Operator 87
Operating Practices 88
Operating Rules and Instructions 88
Operator Qualifications 88
Operator Training 89
Operator Responsibility 89
When a Powered Industrial Truck is Traveling 90
Loading 92
Operator Prechecks and Inspection 92
Data Plate and Decals 94
Operating Warnings 95
Warning Decals 96
Controls and Equipment 97
The Control Handle 97
Raise Switch 98
Lower Switch 98
Horn Switch 98
Reverser Switch 98
Direction and Speed 98
Brake Control 99
Key Switch 99
Emergency Disconnect Button 99
Battery Discharge Indicator/Hourmeter Dash Display100
Hourmeter100
Battery Discharge Indicator/Hourmeter100
BDI/Hourmeter with Lift Interupt100
Before Operation Inspection101
Rearward Travel102
Forward Travel102
Operation104
Stopping Unit104
Parking105
Battery Retainment/Care106
Adding Water107
Cleaning Terminals & Cable Connections107
Battery Pack Charger108
Care and Service108
Battery Pack Decals109
Battery Pack Warnings109
Battery Pack Instructions for 12 and 24 Volt Units111
Specifications and Lubrications112
Service Intervals113
Field Modifications114
Back Cover115
Front Cover116
Important Notice117
Foreward118
Drive Safely119
Introduction120
To New BT Prime-Mover Owners120
Preliminary Service121
Right, Left, Front and Rear Sides121
Operator122
Operating Practices123
Operating Rules and Instructions123
Operator Qualifications123
Operator Training124
Operator Responsibility124
Loading127
Operator Prechecks and Inspection127
Data Plate and Decals129
Operating Warnings130
Warning Decals131
Controls and Equipment132
The Control Handle132
Raise Switch133
Lower Switch133
Horn Switch133
Reverser Switch133
Direction and Speed133
Brake Control134
Key Switch134
Emergency Disconnect Button134
Battery Discharge Indicator/Hourmeter Dash Display135
Hourmeter135
Battery Discharge Indicator/Hourmeter135
BDI/Hourmeter with Lift Interrupt135
Before Operation Inspection136
Rearward Travel137
Forward Travel137
Operation140
Parking141
Battery Retainment/Care142
Adding Water143
Cleaning Terminals & Cable Connections143
Battery Pack Charger144
Care and Service144
Battery Pack Decals145
Battery Pack Warnings145
Battery Pack Instructions for 12 and 24 Volt Units147
Specifications and Lubrications148
Service Intervals149
Field Modifications150
Back Cover151
Front Cover152
Important Notice153
Foreward154
Table of Contents155
Drive Safely156
Introduction157
To New BT Prime-Mover Owners157
Preliminary Service158
Right, Left, Front and Rear Sides158
Operator159
Operating Practices160
Operating Rules and Instructions160
Operator Qualifications160
Operator Training161
Operator Responsibility161
When a Powered Industrial Truck is to be Left Unattended162
When a Powered Industrial Truck is Traveling162
Loading164
Operator Prechecks and Inspection164
Data Plate and Decals166
Operating Warnings167
Warning Decals168
Controls and Equipment169
The Control Handle169
Raise Switch170
Lower Switch170
Horn Switch170
Reverser Switch170
Direction and Speed170
Key Switch171
Emergency Disconnect Button171
Brake Control171
Braking Using Plugging Function172
Battery Discharge Indicator/Hourmeter Dash Display173
Hourmeter173
Battery Discharge Indicator/Hourmeter173
BDI/Hourmeter with Lift Interrupt173
Handrail174
High Speed Control Switch174
Horn Switch174
Lower Switch175
Raise Switch175
Skid Adapter176
Load Backrest176
Before Operation Inspection177
Operation181
Parking182
Battery Retainment/Care183
Adding Water184
Terminals & Cable Connections184
Care and Service185
Battery Pack Decals186
Battery Pack Warnings186
Battery Pack Instructions for 12 and 24 Volt Units188
Specifications and Lubrications189
Service Intervals190
Field Modifications191
Back Cover192
Front Cover193
Important Notice194
Foreward195
Table of Contents196
Drive Safely197
Introduction198
To New BT Prime-Mover Owners198
Preliminary Service199
Right, Left, Front and Rear Sides199
Operator200
Operating Practices201
Operating Rules and Instructions201
Operator Qualifications201
Operator Training202
Operator Responsibility202
When a Powered Industrial Truck is Traveling203
Loading205
Operator Prechecks and Inspection205
Data Plate and Decals207
Operator Warnings208
Warning Decals209
Controls and Equipment210
The Control Handle210
Raise Switch211
Lower Switch211
Horn Switch211
Reverser Switch211
Direction and Speed211
Brake Control212
Key Switch212
Emergency Disconnect Button212
Battery Discharge Indicator/Hourmeter Dash Display213
Hourmeter213
Battery Discharge Indicator/Hourmeter213
BDI/Hourmeter with Lift Interrupt213
Handrail214
High Speed Control Switch214
Horn Switch214
Rider Handrail215
Lower Switch215
Raise Switch215
Skid Adapter216
Load Backrest216
Before Operation Inspection217
Rearward Travel218
Forward Travel218
Operation221
Parking222
Battery Retainment/Care223
Adding Water224
Cleaning Terminals & Cable Connections224
Battery Pack Charger225
Care and Service225
Battery Pack Decals226
Battery Pack Warnings226
Battery Pack Instructions for 12 and 24 Volt Units228
Specifications and Lubrications229
Service Intervals230
Field Modifications231
Back Cover232
Front Cover233
Important Notice234
Foreward235
Table of Contents236
Drive Safely237
Introduction238
To New BT Prime-Mover Owners238
Preliminary Service239
Right, Left, Front and Rear Sides239
Operator240
Operating Practices241
Operating Rules and Instructions241
Operator Qualifications241
Operator Training242
Operator Responsibility242
When a Powered Industrial Truck is to be Left Unattended243
When a Powered Industrial Truck is Traveling243
Loading245
Operator Prechecks and Inspection245
Data Plate and Decals247
Operating Warnings248
Warning Decals249
Controls and Equipment250
The Control Handle250
Raise Switch251
Lower Switch251
Horn Switch251
Reverser Switch251
Direction and Speed251
Key Switch252
Emergency Disconnect Button252
Brake Control252
Braking Using Plugging Function253
Transistor Equipped Trucks253
Battery Discharge Indicator/Hourmeter Dash Display254
Hourmeter254
Battery Discharge Indicator/Hourmeter254
BDI/Hourmeter with Lift Interrupt254
Rider Handrail255
High Speed Control Switch255
Horn Switch255
Lower Switch256
Raise Switch256
Skid Adapter257
Load Backrest257
Before Operation Inspection258
Operation261
Parking262
Battery Retainment/Care263
Adding Water264
Terminals & Cable Connections264
Battery Pack Charger265
Care and Service265
Battery Pack Decals266
Battery Pack Warnings266
Battery Pack Instructions for 12 and 24 Volt Units268
Specifications and Lubrications269
Service Intervals270
Field Modifications271
Back Cover272
Front Cover273
Operator’s Warning274
Foreword275
Table of Contents276
Drive Safely277
Introduction278
To New BT Owners278
Preliminary Service279
Right, Left, Front and Rear Sides279
Operator280
Operating Practices281
Operating Rules and Instructions281
Operator Qualifications281
Operator Training282
Operator Responsibility282
When a Powered Industrial Truck is to be Left Unattended283
When a Powered Industrial Truck is Traveling284
Loading285
Operator Prechecks and Inspection286
Data Plate and Decals287
Operating Warnings288
Warning Decals288
Controls and Equipment289
The Control Handle289
Raise Switch290
Lower Switch290
Horn Switch290
Reverser Switch290
Direction and Speed290
Component Identification291
Key Switch292
Emergency Disconnect Button292
Brake Control293
Braking Using Plugging Function293
Battery Discharge Indicator/Hourmeter Dash Display294
Hourmeter294
Battery Discharge Indicator/Hourmeter294
BDI/Hourmeter with Lift Interrupt294
Rider Handrail295
High Speed Control Switch295
Horn Switch295
Lower Switch296
Raise Switch296
Skid Adapter297
Load Backrest297
Before Operation Inspection298
Operation301
Parking302
Battery Retainment/Care303
Adding Water304
Terminals & Cable Connections304
Battery Pack305
Battery Pack Warnings305
Battery Pack Instructions for 12 and 24 Volt Units307
Specifications and Lubrications308
Service Intervals309
Field Modifications310
Recycling/Discarding311
Discarding the Battery311
Scrapping the Truck311
Hydraulic System312
Electrical System312
Back Cover314
Front Cover315
Operator’s Warning316
Foreword317
Table of Contents318
Safety Regulations320
Warning Symbols320
Prohibitory Symbols321
General Safety Regulations322
Control322
Operating the Truck323
Operator’s Responsibility324
Working Area325
Driving and Conduct While Driving326
Handling Loads328
Parking the Truck329
Handling the Battery330
Maintenance and Repair331
Warning and Information Signs332
Warning and Information Signs332
Warning Decals333
Battery Pack Warnings334
Battery Pack Instructions336
Presentation of Truck337
Application Area for BT’s Trucks338
Prohibited Applications for BT’s Trucks338
Truck Data339
PMX Truck Dimensions340
QMX Truck Dimensions341
Data Plate342
UL Construction Type343
Presentation of Main Components344
Controls and Instruments346
Control Handle346
Control for Raising the Forks347
Control for Lowering the Forks347
Travel Direction Selector and Speed Control348
Horn348
Reverser Switch349
Steering Control Handle/Brake Control350
Parking Brake (B1)350
Travel Brake (B2)350
Braking Using Plugging Function351
Dash Panel Layout352
Key Switch352
Emergency Disconnect Switch352
BDI/Hourmeter with Travel Interrupt353
Battery Discharge Indicator (BDI)353
Hourmeter354
Rider Handrail (QMX Only)355
Control for High Speed Control355
Horn355
Control for Lowering the Forks356
Control for Raising the Forks356
Skid Adapter357
Load Backrest357
Driving358
Starting the Truck359
Braking361
Steering363
Parking the Truck363
Transporting Loads364
General364
Collecting a Load367
Leaving a Load368
Battery369
Type of Battery369
Changing the Battery369
Charging the Battery371
General Prohibition371
Pre-charging372
During Charging372
After Charging373
Battery Maintenance374
Each Week374
Each Month375
Daily Service/Safety Checks376
Special Equipment379
Maintenance380
General Information380
Safety Regulations with Maintenance Work380
Maintenance Work that can be Carried out by You383
Maintenance Work that may be Carried out by Trained Maintenance Personnel383
Other Service and Repair Work383
Cleaning and Washing384
General384
External Cleaning384
Cleaning the Motor Compartment384
Electrical Components385
Maintenance Chart386
Lubrication Chart390
Approved Oils and Grease391
Transporting and Storing the Truck392
Truck’s Dimensions and Weight392
Lifting the Truck393
Towing and Transporting a Disabled Truck394
Storing the Truck395
Battery395
Hydraulic System395
Drive Unit395
Starting After a Period of Disuse395
Recyling/Discarding396
Discarding the Battery396
Scrapping the Truck396
Chassis396
Hydraulic System397
Electrical System397
Back Cover399
Front Cover400
Operator’s Warning401
Foreword402
Table of Contents403
Safety Regulations405
Warning Symbols405
Prohibitory Symbols406
General Safety Regulations407
Control407
Operating the Truck408
Operator’s Responsibility409
Working Area410
Driving and Conduct While Driving411
Handling Loads413
Parking the Truck414
Handling the Battery415
Maintenance and Repair416
Warning and Information Signs417
Warning Decals418
Battery Pack Warnings419
Battery Pack Instructions421
Presentation of Truck422
Application Area for BT’s Trucks423
Prohibited Applications for BT’s Trucks423
Truck Data424
Truck Battery Dimensions424
PMX Truck Dimensions425
QMX Truck Dimensions426
Data Plate427
UL Construction Type428
Presentation of Main Components429
Controls and Instruments432
Control Handle432
Control for Raising the Forks433
Control for Lowering the Forks433
Travel Direction Selector and Speed Control434
Horn434
Reverser Switch435
Steering Control Handle/Brake Control436
Parking Brake (B1)436
Travel Brake (B2)436
Braking Using Plugging Function437
Dash Panel Layout438
Key Switch438
Emergency Disconnect Switch438
BDI/Hourmeter with Travel Interrupt439
Battery Discharge Indicator (BDI)439
Hourmeter440
Rider Handrail (QMX Only)441
Control for High Speed Control441
Horn441
Control for Lowering the Forks442
Control for Raising the Forks442
Skid Adapter443
Load Backrest443
Driving444
Starting the Truck445
Braking447
Steering449
Parking the Truck449
Transporting Loads450
General450
Collecting a Load453
Leaving a Load454
Battery455
Type of Battery455
Changing the Battery455
Charging the Battery457
General Prohibition457
Pre-charging458
During Charging458
After Charging459
Battery Maintenance460
Each Week460
Each Month461
Daily Service/Safety Checks462
Special Equipment465
Maintenance466
General Information466
Safety Regulations with Maintenance Work466
Maintenance Work that can be Carried out by You469
Maintenance Work that may be Carried out by Trained Maintenance Personnel469
Other Service and Repair Work469
Cleaning and Washing470
General470
External Cleaning470
Cleaning the Motor Compartment470
Electrical Components471
Maintenance Chart472
Lubrication Chart476
Approved Oils and Grease477
Transporting and Storing the Truck478
Truck’s Dimensions and Weight478
Lifting the Truck479
Towing and Transporting a Disabled Truck480
Storing the Truck481
Battery481
Hydraulic System481
Drive Unit481
Starting After a Period of Disuse481
Recycling/Discarding482
Discarding the Battery482
Scrapping the Truck482
Chassis482
Hydraulic System483
Electrical System483
Back Cover485
Front Cover486
Operator’s Warning487
Foreword488
Table of Contents489
Safety Regulations491
Warning Symbols491
Prohibitory Symbols492
Ordinance Symbols492
General Safety Regulations493
Control493
Operating the Truck494
Operator’s Responsibility495
Working Area496
Driving and Conduct While Driving497
Handling Loads499
Parking the Truck500
Handling the Battery501
Maintenance and Repair502
Warning and Information Signs503
Warning Decals504
Battery Pack Warnings505
Battery Pack Instructions507
Presentation of Truck508
Application Area for BT’s Trucks509
Prohibited Applications for BT’s Trucks509
Truck Data510
Truck Battery Dimensions510
PMX Truck Dimensions511
QMX Truck Dimensions512
Data Plate513
UL Construction Type514
Presentation of Main Components515
Controls and Instruments518
Control Handle518
Control for Raising the Forks519
Control for Lowering the Forks519
Travel Direction Selector and Speed Control520
Horn520
Reverser Switch521
Steering Control Handle/Brake Control522
Parking Brake (B1)522
Travel Brake (B2)522
Braking Using Plugging Function523
Dash Panel Layout524
Key Switch524
Emergency Disconnect Switch524
BDI/Hourmeter with Travel Interrupt525
Battery Discharge Indicator525
Hourmeter526
Rider Handrail (QMX Only)527
Control for High Speed Control527
Horn527
Control for Lowering the Forks528
Control for Raising the Forks528
Skid Adapter529
Load Backrest529
Driving530
Starting the Truck531
Braking533
Steering535
Parking the Truck535
Transporting Loads536
General536
Collecting a Load539
Leaving a Load540
Battery541
Type of Battery541
Changing the Battery541
Charging the Battery543
General Prohibition543
Pre-charging544
During Charging544
After Charging545
Battery Maintenance546
Each Week546
Each Month547
Daily Service/Safety Checks548
Special Equipment551
Maintenance552
General Information552
Safety Regulations with Maintenance Work552
Maintenance Work that can be Carried our by You555
Maintenance Work that may be Carried out by Trained Maintenance Personnel555
Other Service and Repair Work555
Cleaning and Washing556
General556
External Cleaning556
Cleaning the Motor Compartment556
Electrical Components557
Maintenance Chart558
Lubrication Chart562
Approved Oils and Grease563
Transporting and Storing the Truck564
Truck’s Dimensions and Weight564
Lifting the Truck565
Towing and Transporting a Disabled Truck566
Storing the Truck567
Battery567
Hydraulic System567
Drive Unit567
Starting After a Period of Disuse567
Recycling/Discarding568
Discarding the Battery568
Scrapping the Truck568
Chassis568
Hydraulic System569
Electrical System569
Back Cover571
Front Cover572
Operator’s Warning573
Foreword574
Table of Contents575
Safety Regulations577
Warning Symbols577
Prohibitory Symbols578
General Safety Regulations579
Control579
Operating the Truck580
Operator’s Responsibility581
Working Area582
Driving and Conduct While Driving583
Handling Loads585
Parking the Truck586
Handling the Battery587
Maintenance and Repair588
Warning and Information Signs589
Warning and Information Signs589
Warning Decals590
Battery Pack Warnings591
Battery Pack Instructions593
Presentation of Truck594
Presentation of Truck594
Application Area for BT’s Trucks595
Prohibited Applications for BT’s Trucks595
Truck Data596
Truck Battery Dimensions596
PMX Truck Dimensions597
QMX Truck Dimensions598
Data Plate599
UL Construction Type600
Presentation of Main Components601
Controls and Instruments604
Control Handle604
Control for Raising the Forks605
Control for Lowering the Forks605
Travel Direction Selector and Speed Control606
Horn606
Reverser Switch607
Steering Control Handle/Brake Control608
Braking Using Plugging Function609
Dash Panel Layout610
Key Switch610
Emergency Disconnect Switch610
BDI/Hourmeter with Travel Interrupt611
Battery Discharge Indicator (BDI)611
Hourmeter612
Rider Handrail (QMX only)613
Control for High Speed Control613
Horn613
Control for Lowering the Forks614
Control for Raising the Forks614
Skid Adapter (optional)615
Load Backrest (optional)615
Driving616
Driving616
Starting the Truck617
Braking619
Steering621
Parking the Truck621
Transporting Loads622
General622
Collecting a Load625
Leaving a Load626
Battery627
Type of Battery627
Changing the Battery627
Charging the Battery629
General Prohibition629
Pre-Charging630
During Charging630
After Charging631
Battery Maintenance632
Each Week632
Each Month633
Daily Service/Safety Checks634
Special Equipment637
Maintenance638
General Information638
Safety Regulations with Maintenance Work638
Maintenance that can be Carried out by the Driver641
Maintenance that may be Carried out by Trained Maintenance Personnel641
Other Service and Repair Work641
Cleaning and Washing642
General642
External Cleaning642
Cleaning the Motor Compartment642
Electrical Components643
Maintenance Chart644
Lubrication Chart648
Approved Oils and Grease649
Transporting and Storing the Truck650
Truck’s Dimensions and Weight650
Lifting the Truck651
Towing and Transporting a Disabled Truck652
Storing the Truck653
Battery653
Hydraulic System653
Drive Unit653
Starting After a Period of Disuse653
Recycling/Discarding654
Discarding the Battery654
Scrapping the Truck654
Chassis654
Hydraulic System655
Electrical System655
Back Cover657

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