BT Prime-Mover Forklift RC 30B 40B 50B Parts Manual – PDF DOWNLOAD

BT Prime-Mover Forklift RC 30B 40B 50B Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover Forklift RC 30B 40B 50B Parts Manual – PDF DOWNLOAD

Language : English,
Pages :1098
Downloadable : Yes
File Type : PDF

RC30B Trucks
301978-000 1992_September
301978-000 1993_June
RC40B Trucks
301979-000 1992_September
301979-000 1993_June
RC30B / RC40B / RC50B Trucks
302573-000 1994_January

TABLE OF CONTENTS:

BT Prime-Mover Forklift RC 30B 40B 50B Parts Manual – PDF DOWNLOAD

Front Cover 2
Parts Ordering Instructions 3
General Information 4
Contents 5
Frame Group 8
010102 Multi Lever Frame (Optional) 10
010124 Multi Function Frame (Standard) 12
010401 Overhead Guard 14
010601 Battery Service Tray 16
Control Group 18
020124 Multi Lever Control Linkage (Optional) 20
020125 Multi Function Control Linkage (Standard) 24
020200 Battery Disconnect – Controls 26
6834007 Multi Function Control Linkage Handle Assembly 28
Steering Group 30
030100 Steering Assembly 32
030500 Power Steering Pump Assembly 36
030600 Torque Generator Assembly 38
Tires/Wheels Group 40
040101 Drive Tire/Axle 42
040201 Steer Tire 44
Motor Group 46
050100 Drive Motor Assembly 48
050101 Drive Motor Assembly (Advanced) 50
050215 Lift Pump Motor Assembly 52
050216 Pump Motor Assembly (P90-4001, Advanced) 54
050300 Power Steering Pump Motor Assembly 56
Transmission Group 58
060110 Transmission Assembly 60
6832001 Transmission Assembly 62
Brakes Group 64
070100 Brake Pedal Assembly 66
070300 Master Cylinder Assembly 70
6834002 Brake Pedal Assembly 72
6834001 Slave Cylinder Brake Bracket 74
6834003 Wheel Brake Assembly 76
070601 Disc Brake Assembly 78
Mast Group 80
080125 Simplex Mast 82
080126 Triplex Mast 84
080220 Carriage – Simplex 86
080221 Carriage – Triplex 88
080304 Forks – ITA Class II Hook Type 90
080400 Load Backrest 92
080620 Hydraulic Connections – Simplex 94
080622 Hydraulic Connections – Triplex 96
Hydraulic Group 98
090125 Multi Lever Hydraulic System (Optional) 100
090126 Multi Function Hydraulics (Standard) 104
6837004 Multi Function Hydraulics (Standard) 108
090420 Tilt Cylinder Assembly – Simplex 112
090421 Tilt Cylinder Assembly – Triplex 114
090525 Lift Cylinder Assembly – Simplex 116
090526 Triplex Lift Cylinder Assembly – Center 118
090527 Triplex Lift Cylinder Assembly – Outer 120
090719 Control Valve Assembly – 1 Spool 122
090720 Control Valve Assembly – 2 Spool 124
090721 Control Valve Assembly – 3 Spool 126
090722 Control Valve Assembly – 4 Spool 128
Electrical Group 130
120100 Electrical Assembly 132
120107 Solenoid Selector Valve 136
120108 Multi Function Control Handle Assembly 138
120200 SCR Panel – EV 100 140
120201 SCR Panel Hardware 142
120300 Accelerator Switch 144
120400 Contactor Assembly – D – Dual Motor Control 146
120401 Contactor Assembly – 1A and Pump 148
120402 Steer Pump Contactor Assembly 150
120403 Contactor Assembly – Forward/Reverse 152
120500 Contactor Panel Assembly 154
6834052 EV-100LX Contactor Assembly – Forward/Reverse 156
6834053 EV-100LX Contactor Assembly – 1A and Lift Pump 158
6834054 EV-100LX Electrical Contactor Panel Assembly 160
6834055 EV-100LX SCR Control Panel Assembly 162
6834056 EV-100LX Contactor Assembly – D and Steer Pump 164
6836000 Multi Lever Power Cable Diagram (Optional) 166
6836003 Multi Function Control Wire Diagram (Standard) 168
Miscellaneous Group 170
130126 Decals/Transfers 172
130225 Recommended Spare Parts List 173
Optional Group 178
220600 Headlight 180
220825 Accessory Controls 182
221000 Single/Double Hydraulic Control 184
221005 Single Auxiliary Hydraulic Control 186
221100 Single/Double Function Accessory Mast 188
221201 Hose Reel Assembly 190
221301 Side Shifter Assembly – 36″ 192
221400 Static Battery Rollers 194
221402 Static Battery Roller Table 196
Quad Mast Group 198
900100 Quad Mast Hydraulics System 200
900200 Quad Mast Primary Cylinder Assembly 202
900400 Quad Mast Primary Chain System 204
900600 Quad Mast Rail System 206
900700 Quad Mast Carriage 208
Special Tools and Lubrications Group 210
980100 Special Tools and Lubrications 212
Numerical Index Group 214
Back Cover 235
Front Cover 236
Parts Ordering Instructions 237
General Information 238
Contents 239
Frame Group 242
RC-30B & RC-40B Frame Assembly 244
RC-50B Frame Assembly 246
RC-30B Overhead Guard 248
RC-40B Overhead Guard 250
RC-30B/RC-40B Quad Mast Overhead Guard 252
RC-50B Overhead Guard 254
Battery Rollers 256
Power Group 258
Motors 260
Drive Unit Assembly 262
Brakes Group 264
RC-30B & RC-40B Brake Pedal Assembly 266
RC-50B Brake Pedal Assembly 268
Slave Cylinder Brake Bracket 270
Wheel Brake Assembly 272
Steering Group 274
Steering Assembly 276
RC-50B Steering Assembly 280
Controls, Mechanical Group 282
Multi-Lever Control Linkage (Optional) 284
Battery Disconnect – Controls 288
Multi Function Control Handle Assembly 290
Multi Function Control Linkage Handle Assembly 294
Elevating Group 296
Simplex Mast 298
Triplex Mast 300
Hydraulic Connections – Simplex 304
RC-30B/RC-40B Hydraulic Connections – Triplex 306
RC-50B Hydraulic Connections – Triplex 308
Carriage 310
Forks – ITA Class II Hook Type 312
Hydraulic Group 314
RC-30B/RC-40B Multi Lever Hydraulic System (Optional) 316
RC-50B Multi Lever Hydraulic System (Optional) 320
RC-50B Multi Lever Dual Pump Hydraulics (Optional) 324
RC-30B/RC-40B Multi Function Hydraulics (Standard) 328
RC-50B Multi Function Hydraulics (Standard) 332
RC-50B Multi Function Dual Pump Hydraulics (Optional) 336
Tilt Cylinder Assembly 340
RC-40B & RC-30B Lift Cylinder Assembly – Simplex 342
RC-50B Lift Cylinder Assembly – Simplex 344
RC-30B & RC-40B Triplex Lift Cylinder Assembly – Inner 346
RC-50B Triplex Lift Cylinder Assembly – Inner 348
Triplex Lift Cylinder Assembly – Outer 350
Electrical Group 352
Accelerator Switch 354
EV-100LX Electrical Contactor Panel Assembly 356
EV-100LX Contactor Assembly – Forward/Reverse 358
EV-100LX Contactor Assembly – 1A and Lift Pump 360
EV-100LX Contactor Assembly – D and Steer Pump 362
EV-100LX SCR Control Panel Assembly 364
Multi Lever Control Wire Diagram (Optional) 366
Multi Function Control Wire Diagram (Standard) 368
RC-50B Multi Function Control Wire Diagram – Dual Pump 370
Power Cable Diagram 372
Miscellaneous/Options 374
Accessory Controls – Multi-Lever 376
Control Valve Assembly – 2 Spool 378
Control Valve Assembly – 3 Spool 380
Control Valve Assembly – 4 Spool 382
Control Valve Assembly – 1 Spool 384
Double Auxiliary Control 386
Multi-Function Solenoid Selector Valve 388
Single/Double Accessory Line Connections 390
Single Auxiliary Control 392
Cascade Sideshifter Group 394
Single/Double Function Accessory Mast 396
Hose Reel Assembly 398
Load Backrest 400
Tires and Wheels 402
Headlight 404
Decals and Parts Assembly 406
Freezer Conditioning Assembly 408
Quad Mast Group 410
Quad Mast Hydraulics System 412
Quad Mast Primary Cylinder Assembly 414
Quad Mast Secondary Cylinder Assembly 416
Quad Mast Primary Chain System 418
Quad Mast Secondary Chain System 420
Quad Mast Rail System 422
Quad Mast Carriage 424
Special Tools and Lubrications Group 426
Special Tools and Lubrications 428
Numerical Index Group 430
Back Cover 453
Front Cover 454
Parts Ordering Instructions 455
General Information 456
Contents 457
Frame Group 460
Figure # 010102 Multi Lever Frame (Optional) 462
Figure # 010124 Multi Function Frame (Standard) 464
Figure # 010401 Overhead Guard 466
Figure # 010601 Battery Service Tray 468
Control Group 470
Figure # 020124 Multi Lever Control Linkage (Optional) 472
Figure # 020125 Multi Function Control Linkage (Standard) 476
Figure # 020200 Battery Disconnect – Controls 478
Steering Group 480
Figure # 030100 Steering Assembly 482
Figure # 030500 Power Steering Pump Assembly 486
Figure # 030600 Torque Generator Assembly 488
Tires/Wheels Group 490
Figure # 040101 Drive Tire/Axle 492
Figure # 040201 Steer Tire 494
Motor Group 496
Figure # 050100 Drive Motor Assembly 498
Figure # 050215 Lift Pump Motor Assembly 500
Figure # 050300 Power Steering Pump Motor Assembly 502
Transmission Group 504
Figure # 060110 Transmission Assembly 506
Brakes Group 508
Figure # 070100 Brake Pedal Assembly 510
Figure # 070300 Master Cylinder Assembly 514
Figure # 070601 Disc Brake Assembly 516
Mast Group 518
Figure # 080125 Simplex Mast 520
Figure # 080126 Triplex Mast 522
Figure # 080220 Carriage – Simplex 524
Figure # 080221 Carriage – Triplex 526
Figure # 080304 Forks – ITA Class II Hook Type 528
Figure # 080400 Load Backrest 530
Figure # 080620 Hydraulic Connections – Simplex 532
Figure # 080622 Hydraulic Connections – Triplex 534
Hydraulic Group 536
Figure # 090125 Multi Lever Hydraulic System (Optional) 538
Figure # 090126 Multi Function Hydraulics (Standard) 542
Figure # 090420 Tilt Cylinder Assembly – Simplex 546
Figure # 090421 Tilt Cylinder Assembly – Triplex 548
Figure # 090525 Lift Cylinder Assembly – Simplex 550
Figure # 090526 Triplex Lift Cylinder Assembly – Center 552
Figure # 090527 Triplex Lift Cylinder Assembly – Outer 554
Figure # 090719 Control Valve Assembly – 1 Spool 556
Figure # 090720 Control Valve Assembly – 2 Spool 558
Figure # 090721 Control Valve Assembly – 3 Spool 560
Figure # 090722 Control Valve Assembly – 4 Spool 562
Electrical Group 564
Figure # 120100 Electrical Assembly 566
Figure # 120107 Solenoid Selector Valve 570
Figure # 120108 Multi Function Control Handle Assembly 572
Figure # 120200 SCR Panel – EV 100 574
Figure # 120201 SCR Panel Hardware 576
Figure # 120300 Accelerator Switch 578
Figure # 120400 Contactor Assembly – D – Dual Motor Control 580
Figure # 120401 Contactor Assembly – 1A and Pump 582
Figure # 120402 Steer Pump Contactor Assembly 584
Figure # 120403 Contactor Assembly – Forward/Reverse 586
Figure # 120500 Contactor Panel Assembly 588
Miscellaneous Group 590
Figure # 130126 Decals/Transfers 592
Recommended Spare Parts List 593
Optional Group 598
Figure # 220600 Headlight 600
Figure # 220825 Accessory Controls 602
Figure # 221000 Single/Double Hydraulic Control 604
Figure # 221005 Single Auxiliary Hydraulic Control 606
Figure # 221100 Single/Double Function Accessory Mast 608
Figure # 221201 Hose Reel Assembly 610
Figure # 221301 Side Shifter Assembly – 36″ 612
Figure # 221400 Static Battery Rollers 614
Figure # 221402 Static Battery Roller Table 616
Quad Mast Group 618
Figure # 900100 Quad Mast Hydraulics System 620
Figure # 900200 Quad Mast Primary Cylinder Assembly 622
Figure # 900300 Quad Mast Secondary Cylinder Assembly 624
Figure # 900400 Quad Mast Primary Chain System 626
Figure # 900500 Quad Mast Secondary Chain System 628
Figure # 900600 Quad Mast Rail System 630
Figure # 900700 Quad Mast Carriage 632
Special Tools and Lubrications Group 634
Figure # 980100 Special Tools and Lubrications 636
Numerical Index Group 638
Numerical Index 640
Back Cover 655
Front Cover 656
Parts Ordering Instructions 657
General Information 658
Contents 659
Frame Group 662
Special Tools and Lubrications Group 836
980100 837
Numerical Index Group 840
Nunerical Index 841
Back Cover 858
Front Cover 859
Parts Ordering Instructions 860
General Information 861
Contents 862
Frame Group 865
010101 Multi Lever Frame (Optional) 867
010125 Multi Function Frame (Standard) 869
010414 Overhead Guard 871
010600 Battery Service Tray 873
Control Group 875
020124 Multi Lever Control Linkage (Optional) 877
020125 Multi Function Control Linkage (Standard) 881
6834007 Multi Function Control Linkage Handle Assembly 883
020200 Battery Disconnect – Controls 885
Steering Group 887
030100 Steering Assembly 889
030500 Power Steering Pump Assembly 893
030600 Torque Generator Assembly 895
Tires/Wheels Group 897
040100 Drive Tire/Axle 899
040201 Steer Tire 901
Motor Group 903
050100 Drive Motor Assembly 905
050101 Drive Motor Assembly (Advanced) 907
050215 Lift Pump Motor Assembly 909
050216 Pump Motor Assembly (P90-4001, Advanced) 911
050300 Power Steering Pump Motor Assembly 913
Transmission Group 915
060110 Transmission Assembly 917
6832001 Transmission Assembly 919
Brakes Group 921
070100 Brake Pedal Assembly 923
6834002 Brake Pedal Assembly 927
6834001 Slave Cylinder Brake Bracket 929
070300 Master Cylinder Assembly 931
070601 Disc Brake Assembly 933
6834003 Wheel Brake Assembly 935
Mast Group 937
080120 Simplex Mast 939
080121 Triplex Mast 941
080220 Carriage – Simplex 943
080221 Carriage – Triplex 945
080304 Forks – ITA Class II Hook Type 947
080400 Load Backrest 949
080620 Hydraulic Connections – Simplex 951
080622 Hydraulic Connections – Triplex 953
Hydraulic Group 955
090125 Multi Lever Hydraulic System (Optional) 957
090127 Multi Function Hydraulics (Standard) 961
6837004 Multi Function Hydraulics (Standard) 965
090420 Tilt Cylinder Assembly – Simplex 969
090421 Tilt Cylinder Assembly – Triplex 971
090525 Lift Cylinder Assembly – Simplex 973
090526 Triplex Lift Cylinder Assembly – Center 975
090527 Triplex Lift Cylinder Assembly – Outer 977
090719 Control Valve Assembly – 1 Spool 979
090720 Control Valve Assembly – 2 Spool 981
090721 Control Valve Assembly – 3 Spool 983
090722 Control Valve Assembly – 4 Spool 985
Electrical Group 987
120100 Electrical Assembly 989
120107 Solenoid Selector Valve 993
120108 Multi Function Control Handle Assembly 995
120200 SCR Panel – EV 100 997
120201 SCR Panel Hardware 999
120300 Accelerator Switch1001
120400 Contactor Assembly – D – Dual Motor Control1003
120401 Contactor Assembly – 1A and Pump1005
120402 Steer Pump Contactor Assembly1007
120403 Contactor Assembly – Forward/Reverse1009
120500 Contactor Panel Assembly1011
6834052 EV-100LX Contactor Assembly – Forward/Reverse1013
6834053 EV-100LX Contactor Assembly – 1A and Lift Pump1015
6834054 EV-100LX Electrical Contactor Panel Assembly1017
6834055 EV-100LX SCR Control Panel Assembly1019
6834056 EV-100LX Contactor Assembly – D and Steer Pump1021
6836000 Multi Lever Power Cable Diagram (Optional)1023
6836001 Multi Lever Control Wire Diagram (Optional)1025
6836003 Multi Function Control Wire Diagram (Standard)1027
Miscellaneous Group1029
130125 Decals/Transfers1031
130200 Recommended Spare Parts List1032
Optional Group1036
220600 Headlight1038
220825 Accessory Controls1040
221000 Single/Double Hydraulic Control1042
221005 Single Auxiliary Hydraulic Control1044
221100 Single/Double Function Accessory Mast1046
221201 Hose Reel Assembly1048
221301 Side Shifter Assembly – 36″1050
221400 Static Battery Rollers1052
221401 Static Battery Roller Table1054
Quad Mast Group1056
900100 Quad Mast Hydraulics System1058
900200 Quad Mast Primary Cylinder Assembly1060
900300 Quad Mast Secondary Cylinder Assembly1062
900400 Quad Mast Primary Chain System1064
900500 Quad Mast Secondary Chain System1066
900600 Quad Mast Rail System1068
900700 Quad Mast Carriage1070
Special Tools and Lubrications Group1072
980100 Special Tools and Lubrications1074
Numerical Index Group1076
Back Cover1098

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