BT Prime-Mover Forklift RS-40C ELECTRIC STRADDLE TRUCK PARTS MANUAL 9205 – PDF DOWNLOAD

 BT Prime-Mover Forklift RS-40C ELECTRIC STRADDLE TRUCK PARTS MANUAL 9205 – PDF DOWNLOAD

FILE DETAILS:

 BT Prime-Mover Forklift RS-40C ELECTRIC STRADDLE TRUCK PARTS MANUAL 9205 – PDF DOWNLOAD

Language : English,
Pages :860
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

 BT Prime-Mover Forklift RS-40C ELECTRIC STRADDLE TRUCK PARTS MANUAL 9205 – PDF DOWNLOAD

Front Cover 1
Parts Ordering Instructions 2
General Information 3
Figure # 01 Decals and Parts Assembly 4
Figure # 02 Parts List Index 6
Figure # 11 Transmission and Drive Motor Installation 10
Figure # 12 Drive Motor and Brake Assembly 12
Figure # 13 Transmission Assembly 14
Figure # 14 Transmission Assembly 16
Figure # 21 “E” EV-100LX SCR Electrical Schematic 18
Figure # 22 “E” EV-100LX SCR Electrical Schematic Symbols 19
Figure # 23 “EE” EV-100LX SCR Electrical Schematic 20
Figure # 24 “EE” EV-100LX SCR Electrical Schematic Symbols 21
Figure # 25 Wiring Assembly for Cold Storage 22
Figure # 26 Wiring Harness Assembly 24
Figure # 27 Limit Switch Wiring Assembly 26
Figure # 28 Two Stage Mast Cable Assembly 28
Figure # 29 Three Stage Mast Cable Assembly 30
Figure # 210 Tilt with Sideshifter Cable Assembly 32
Figure # 211 EV-100LX Power Component Wiring 34
Figure # 212 EV-100LX TX & TT SCR Control Panel Assembly 36
Figure # 213 EV-100LX Contactor Panel Assembly & Related Parts for “E” and “EE” 38
Figure # 214 EV-100LX Contactor Panel Assembly 40
Figure # 215 EV-100LX SCR Forward & Rearward Contactor Assembly 42
Figure # 216 EV-100LX SCR 1A Contactor Assembly 44
Figure # 217 Lift Pump Contactor Assembly 46
Figure # 218 EV-100LX SCR Auxiliary Pump Contactor Assembly 48
Figure # 219 Power Connector Assembly 50
Figure # 220 Lift Pump Motor Assembly 52
Figure # 221 Drive Motor Assembly 54
Figure # 222 Auxiliary Pump Motor Assembly 56
Figure # 223 Warning Light Assembly 58
Figure # 224 “E” EV-100LX TT SCR Electrical Schematic 60
Figure # 225 “E” EV-100LX TT SCR Electrical Schematic Symbols 61
Figure # 226 “EE” EV-100LX TT SCR Electrical Schematic 62
Figure # 227 “EE” EV-100LX TT SCR Electrical Schematic Symbols 63
Figure # 228 EV-100LX Dash Display Installation 64
Figure # 31 Hydraulic Schematic 66
Figure # 32 Hydraulic Schematic Symbols 67
Figure # 33 Auxiliary Pump and Reservoir Assembly 68
Figure # 34 Auxiliary Control Valve Assembly 70
Figure # 35 Auxiliary Pump and Motor Assembly 72
Figure # 36 Auxiliary Pump Assembly 74
Figure # 37 Hydraulic Reservoir Assembly 76
Figure # 38 Torque Generator Assembly 78
Figure # 39 Two Stage Mast Hydraulic Assembly 80
Figure # 310 Three Stage Mast Hydraulic Assembly 82
Figure # 311 Tilt Cylinder and Related Parts 84
Figure # 312 Tilt Cylinder Assembly 86
Figure # 313 Sideshifter Cylinder with Tilt Assembly 88
Figure # 314 Sideshifter Manifold Valve Assembly 90
Figure # 315 Lift Pump and Reservoir Assembly 92
Figure # 316 Lift Pump Motor Assembly 94
Figure # 317 Lift Pump Assembly, 24 Volt 96
Figure # 318 Lift Pump Assembly, 36 Volt 98
Figure # 319 Lift Control Valve Assembly100
Figure # 320 Two Stage Cylinder and Reservoir Assembly102
Figure # 321 Two Stage Cylinder Assembly104
Figure # 322 Three Stage Cylinder and Reservoir Assembly106
Figure # 323 Three Stage Staging Cylinder Assembly108
Figure # 324 Three Stage Freelift Cylinder Assembly110
Figure # 41 Shielding Assembly112
Figure # 42 Emergency Disconnect Assembly114
Figure # 43 Auxiliary Control Assembly116
Figure # 44 Hand Lift/Lower and Speed Control118
Figure # 45 Forward Steering Control Assembly120
Figure # 46 Rearward Steering Control Assembly122
Figure # 47 Auxiliary Pump and Motor Installation124
Figure # 48 Main Frame and Load Wheel Assembly126
Figure # 49 Single Load Wheel Assembly128
Figure # 410 5″ High Articulating Load Wheel Assembly130
Figure # 411 4″ High Articulating Load Wheel Assembly132
Figure # 412 Caster Assembly134
Figure # 51 Two Stage Mast Installation136
Figure # 52 Two Stage Inner Column Assembly138
Figure # 53 Two Stage Outer Column Assembly140
Figure # 54 Two Stage Cylinder Installation142
Figure # 55 Two Stage Lift Frame Assembly144
Figure # 56 Two Stage Sideshifter Assembly146
Figure # 57 Two Stage Fork Assembly148
Figure # 58 Three Stage Mast Installation150
Figure # 59 Three Stage Inner Column Assembly152
Figure # 510 Three Stage Freelift Cylinder Installation154
Figure # 511 Three Stage Intermediate Column Assembly156
Figure # 512 Three Stage Outer Column Assembly158
Figure # 513 Three Stage Lift Frame Assembly160
Figure # 514 Three Stage Sideshifter Assembly162
Figure # 515 Three Stage Fork Assembly164
Figure # 71 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic166
Figure # 72 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic Symbols167
Figure # 73 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic168
Figure # 74 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic Symbols169
Figure # 75 Battery Lift Interrupt Installation170
Figure # 101 Special Tools and Lubrications172
Numerical Index175
Back Cover192
Front Cover193
Parts Ordering Instructions194
Field Modifications194
General Information195
Alphabetical Index196
Figure # 01 Decals and Parts Assembly200
Figure # 11 Transmission and Drive Motor Installation202
Figure # 12 Drive Motor and Brake Assembly204
Figure # 13 Transmission Assembly Part #1206
Figure # 14 Transmission Assembly Part #2208
Figure # 21 “E” EV-100LX SCR Electrical Schematic210
Figure # 22 “E” EV-100LX SCR Electrical Schematic Symbols211
Figure # 23 “EE” EV-100LX SCR Electrical Schematic212
Figure # 24 “EE” EV-100LX SCR Electrical Schematic Symbols213
Figure # 25 Wiring Assembly for Cold Storage214
Figure # 26 Wiring Harness Assembly216
Figure # 27 Limit Switch Wiring Assembly218
Figure # 28 Two Stage Mast Cable Assembly220
Figure # 29 Three Stage Mast Cable Assembly222
Figure # 210 Tilt with Sideshifter Cable Assembly224
Figure # 211 EV-100LX Power Component Wiring226
Figure # 212 EV-100LX TX & TT SCR Control Panel Assembly228
Figure # 213 EV-100LX Contactor Panel Assembly & Related Parts for “E” and “EE”230
Figure # 214 EV-100LX Contactor Panel Assembly232
Figure # 215 EV-100LX SCR Forward & Rearward Contactor Assembly234
Figure # 216 EV-100LX SCR 1A Contactor Assembly236
Figure # 217 Lift Pump Contactor Assembly238
Figure # 218 EV-100LX SCR Auxiliary Pump Contactor Assembly240
Figure # 219 Power Connector Assembly242
Figure # 220 Lift Pump Motor Assembly244
Figure # 221 Drive Motor Assembly246
Figure # 222 Auxiliary Pump Motor Assembly248
Figure # 223 Warning Light Assembly250
Figure # 224 “E” EV-100LX TT SCR Electrical Schematic252
Figure # 225 “E” EV-100LX TT SCR Electrical Schematic Symbols253
Figure # 226 “EE” EV-100LX TT SCR Electrical Schematic254
Figure # 227 “EE” EV-100LX TT SCR Electrical Schematic Symbols255
Figure # 228 EV-100LX Dash Display Installation256
Figure # 229 EV-100LX SCR Electrical Schematic – 3 Function Control Handle258
Figure # 230 EV-100LX SCR Electrical Schematic Symbols259
Figure # 231 Wiring Harness Assembly for 3 Function Control Valve260
Figure # 31 Hydraulic Schematic262
Figure # 32 Hydraulic Schematic Symbols263
Figure # 33 Auxiliary Pump and Reservoir Assembly264
Figure # 34 Auxiliary Control Valve Assembly266
Figure # 35 Auxiliary Pump and Motor Assembly268
Figure # 36 Auxiliary Pump Assembly270
Figure # 37 Hydraulic Reservoir Assembly272
Figure # 38 Torque Generator Assembly274
Figure # 39 Two Stage Mast Hydraulic Assembly276
Figure # 310 Three Stage Mast Hydraulic Assembly278
Figure # 311 Tilt Cylinder and Related Parts280
Figure # 312 Tilt Cylinder Assembly282
Figure # 313 Sideshifter Cylinder with Tilt Assembly284
Figure # 314 Sideshifter Manifold Valve Assembly286
Figure # 315 Lift Pump and Reservoir Assembly288
Figure # 316 Lift Pump Motor Assembly290
Figure # 317 Lift Pump Assembly, 24 Volt292
Figure # 318 Lift Pump Assembly, 36 Volt294
Figure # 319 Lift Control Valve Assembly296
Figure # 320 Two Stage Cylinder and Reservoir Assembly298
Figure # 321 Two Stage Cylinder Assembly300
Figure # 322 Three Stage Cylinder and Reservoir Assembly302
Figure # 323 Three Stage Staging Cylinder Assembly304
Figure # 324 Three Stage Freelift Cylinder Assembly306
Figure # 325 Hydraulic Schematic for 3 Function Control Handle308
Figure # 326 Hydraulic Schematic Symbols309
Figure # 327 Auxiliary Pump & Reservoir Assembly for 3 Function Control Handle310
Figure # 328 Valve Assembly312
Figure # 329 Two Stage Mast Hydraulic Assembly314
Figure # 330 Three Stage Mast Hydraulic Assembly316
Figure # 41 Shielding Assembly318
Figure # 42 Emergency Disconnect Assembly320
Figure # 43 Auxiliary Control Assembly322
Figure # 44 Hand Lift/Lower and Speed Control324
Figure # 45 Forward Steering Control Assembly326
Figure # 46 Rearward Steering Control Assembly328
Figure # 47 Auxiliary Pump and Motor Installation330
Figure # 48 Main Frame and Load Wheel Assembly332
Figure # 49 Single Load Wheel Assembly334
Figure # 410 5″ High Articulating Load Wheel Assembly336
Figure # 411 4″ High Articulating Load Wheel Assembly338
Figure # 412 Caster Assembly340
Figure # 413 Hand Lift/Lower and Speed Control for 3 Function Control342
Figure # 51 Two Stage Mast Installation344
Figure # 52 Two Stage Inner Column Assembly346
Figure # 53 Two Stage Outer Column Assembly348
Figure # 54 Two Stage Cylinder Installation350
Figure # 55 Two Stage Lift Frame Assembly352
Figure # 56 Two Stage Sideshifter Assembly354
Figure # 57 Two Stage Fork Assembly356
Figure # 58 Three Stage Mast Installation358
Figure # 59 Three Stage Inner Column Assembly360
Figure # 510 Three Stage Freelift Cylinder Installation362
Figure # 511 Three Stage Intermediate Column Assembly364
Figure # 512 Three Stage Outer Column Assembly366
Figure # 513 Three Stage Lift Frame Assembly368
Figure # 514 Three Stage Sideshifter Assembly370
Figure # 515 Three Stage Fork Assembly372
Figure # 61 Manlift EV-100 LX SCR Electrical Schematic374
Figure # 62 Manlift EV-100 LX SCR Electrical Schematic Symbols375
Figure # 63 Manlift Wiring Harness Assembly376
Figure # 64 Manlift Three Stage Mast Cable Assembly378
Figure # 65 Manlift Reach and Platform Cable Assembly380
Figure # 66 Manlift Power Component Wiring382
Figure # 67 Manlift Connector Assembly384
Figure # 68 Manlift Hydraulic Schematic386
Figure # 69 Manlift Hydraulic Schematic Symbols387
Figure # 610 Manlift Hydraulic Diagram388
Figure # 611 Blocking Manlift Valve Assembly390
Figure # 612 Manlift Valve Assembly392
Figure # 613 Manlift Load Backrest Installation394
Figure # 71 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic396
Figure # 72 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic Symbols397
Figure # 73 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic398
Figure # 74 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic Symbols399
Figure # 75 Battery Lift Interrupt Installation400
Figure # 101 Special Tools and Lubrications402
Numerical Index405
Back Cover422
Front Cover423
Parts Ordering Instructions424
Field Modifications424
General Information425
Alphabetical Index426
Figure # 01 Decals and Parts Assembly430
Figure # 11 Transmission and Drive Motor Installation432
Figure # 12 Drive Motor and Brake Assembly434
Figure # 13 Transmission Assembly Part #1436
Figure # 14 Transmission Assembly Part #2438
Figure # 21 “E” EV-100LX SCR Electrical Schematic440
Figure # 22 “E” EV-100LX SCR Electrical Schematic Symbols441
Figure # 23 “EE” EV-100LX SCR Electrical Schematic442
Figure # 24 “EE” EV-100LX SCR Electrical Schematic Symbols443
Figure # 25 Wiring Assembly for Cold Storage444
Figure # 26 Wiring Harness Assembly446
Figure # 27 Limit Switch Wiring Assembly448
Figure # 28 Two Stage Mast Cable Assembly450
Figure # 29 Three Stage Mast Cable Assembly452
Figure # 210 Tilt with Sideshifter Cable Assembly454
Figure # 211 EV-100LX Power Component Wiring456
Figure # 212 EV-100LX TX & TT SCR Control Panel Assembly458
Figure # 213 EV-100LX Contactor Panel Assembly & Related Parts for “E” and “EE”460
Figure # 214 EV-100LX Contactor Panel Assembly462
Figure # 215 EV-100LX SCR Forward & Rearward Contactor Assembly464
Figure # 216 EV-100LX SCR 1A Contactor Assembly466
Figure # 217 Lift Pump Contactor Assembly468
Figure # 218 EV-100LX SCR Auxiliary Pump Contactor Assembly470
Figure # 219 Power Connector Assembly472
Figure # 220 Lift Pump Motor Assembly474
Figure # 220A Lift Pump Motor Assembly, 36 Volt GE476
Figure # 221 Drive Motor Assembly478
Figure # 222 Auxiliary Pump Motor Assembly480
Figure # 223 Warning Light Assembly482
Figure # 224 “E” EV-100LX TT SCR Electrical Schematic484
Figure # 225 “E” EV-100LX TT SCR Electrical Schematic Symbols485
Figure # 226 “EE” EV-100LX TT SCR Electrical Schematic486
Figure # 227 “EE” EV-100LX TT SCR Electrical Schematic Symbols487
Figure # 228 EV-100LX Dash Display Installation488
Figure # 229 EV-100LX SCR Electrical Schematic – 3 Function Control Handle490
Figure # 230 EV-100LX SCR Electrical Schematic Symbols491
Figure # 229A EV-100LX SCR Electrical Schematic – 3 Function Control Handle492
Figure # 230A EV-100LX SCR Electrical Schematic Symbols493
Figure # 231 Wiring Harness Assembly for 3 Function Control Valve494
Figure # 31 Hydraulic Schematic496
Figure # 32 Hydraulic Schematic Symbols497
Figure # 33 Auxiliary Pump and Reservoir Assembly498
Figure # 34 Auxiliary Control Valve Assembly500
Figure # 35 Auxiliary Pump and Motor Assembly502
Figure # 36 Auxiliary Pump Assembly504
Figure # 37 Hydraulic Reservoir Assembly506
Figure # 38 Torque Generator Assembly508
Figure # 39 Two Stage Mast Hydraulic Assembly510
Figure # 310 Three Stage Mast Hydraulic Assembly512
Figure # 311 Tilt Cylinder and Related Parts514
Figure # 312 Tilt Cylinder Assembly516
Figure # 313 Sideshifter Cylinder with Tilt Assembly518
Figure # 314 Sideshifter Manifold Valve Assembly520
Figure # 315 Lift Pump and Reservoir Assembly522
Figure # 316 Lift Pump Motor Assembly524
Figure # 317 Lift Pump Assembly526
Figure # 318 Lift Pump Motor Assembly, 36 Volt “E”528
Figure # 319 Lift Control Valve Assembly530
Figure # 320 Two Stage Cylinder and Reservoir Assembly532
Figure # 321 Two Stage Cylinder Assembly534
Figure # 322 Three Stage Cylinder and Reservoir Assembly536
Figure # 323 Three Stage Staging Cylinder Assembly538
Figure # 324 Three Stage Freelift Cylinder Assembly540
Figure # 325 Hydraulic Schematic for 3 Function Control Handle542
Figure # 326 Hydraulic Schematic Symbols543
Figure # 327 Auxiliary Pump & Reservoir Assembly for 3 Function Control Handle544
Figure # 328 Valve Assembly546
Figure # 329 Two Stage Mast Hydraulic Assembly548
Figure # 330 Three Stage Mast Hydraulic Assembly550
Figure # 41 Shielding Assembly552
Figure # 42 Emergency Disconnect Assembly554
Figure # 43 Auxiliary Control Assembly556
Figure # 44 Hand Lift/Lower and Speed Control558
Figure # 45 Forward Steering Control Assembly560
Figure # 46 Rearward Steering Control Assembly562
Figure # 47 Auxiliary Pump and Motor Installation564
Figure # 48 Main Frame and Load Wheel Assembly566
Figure # 49 Single Load Wheel Assembly568
Figure # 49A Single Load Wheel Assembly570
Figure # 410 5″ High Articulating Load Wheel Assembly572
Figure # 410A 5″ High Articulating Load Wheel Assembly574
Figure # 411 4” High Articulating Load Wheel Assembly576
Figure # 412 Caster Assembly578
Figure # 413 Hand Lift/Lower and Speed Control for 3 Function Control580
Figure # 51 Two Stage Mast Installation582
Figure # 52 Two Stage Inner Column Assembly584
Figure # 53 Two Stage Outer Column Assembly586
Figure # 54 Two Stage Cylinder Installation588
Figure # 55 Two Stage Lift Frame Assembly590
Figure # 56 Two Stage Sideshifter Assembly592
Figure # 57 Two Stage Fork Assembly594
Figure # 58 Three Stage Mast Installation596
Figure # 59 Three Stage Inner Column Assembly598
Figure # 510 Three Stage Freelift Cylinder Installation600
Figure # 511 Three Stage Intermediate Column Assembly602
Figure # 512 Three Stage Outer Column Assembly604
Figure # 513 Three Stage Lift Frame Assembly606
Figure # 514 Three Stage Sideshifter Assembly608
Figure # 515 Three Stage Fork Assembly610
Figure # 61 Remote Lift/Lower EV-100 LX SCR Electrical Schematic612
Figure # 62 Remote Lift/Lower EV-100 LX SCR Electrical Schematic Symbols613
Figure # 63 Remote Lift/Lower Wiring Harness Assembly614
Figure # 64 Remote Lift/Lower Three Stage Mast Cable Assembly616
Figure # 65 Remote Lift/Lower Reach and Platform Cable Assembly618
Figure # 66 Remote Lift/Lower Power Component Wiring620
Figure # 67 Remote Lift/Lower Connector Assembly622
Figure # 68 Remote Lift/Lower Hydraulic Schematic624
Figure # 69 Remote Lift/Lower Manlift Hydraulic Schematic Symbols625
Figure # 610 Remote Lift/Lower Hydraulic Diagram626
Figure # 611 Blocking Remote Lift/Lower Valve Assembly628
Figure # 612 Remote Lift/Lower Valve Assembly630
Figure # 613 Remote Lift/Lower Load Backrest Installation632
Figure # 614 Remote Lift/Lower Contactor Assembly634
Figure # 71 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic636
Figure # 72 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic Symbols637
Figure # 71A Battery Lift Interrupt “E” for 3 Function Control Handle638
Figure # 72A Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic Symbols639
Figure # 73 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic640
Figure # 74 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic Symbols641
Figure # 73A Battery Lift Interrupt “EE” for 3 Function Control Handle642
Figure # 74A Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic Symbols643
Figure # 75 Battery Lift Interrupt Installation644
Figure # 101 Special Tools and Lubrications646
Numerical Index649
Back Cover670
Front Cover671
Parts Ordering Instructions672
General Information673
Alphabetical Index674
Parts Figure List676

IMAGES PREVIEW OF THE MANUAL: