BT Prime-Mover Forklift WRX30 Electric Straddle Reach Stacker Truck Operator’s Manual – PDF DOWNLOAD

BT Prime-Mover Forklift WRX30 Electric Straddle Reach Stacker Truck Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover Forklift WRX30 Electric Straddle Reach Stacker Truck Operator’s Manual – PDF DOWNLOAD

Language : English,
Pages :510
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Prime-Mover Forklift WRX30 Electric Straddle Reach Stacker Truck Operator’s Manual – PDF DOWNLOAD

Front Cover 2
Important Notice 3
Before Operating the Unit 3
Foreword 4
Table of Contents 5
Drive Safely 6
Introduction 7
To New BT Prime-Mover Owners 7
Preliminary Service 8
Operator 9
Operating Practices 10
Operating Rules and Instructions 10
Operator Qualifications 10
Operator Training 11
Operator Responsibility 11
When a Powered Industrial Truck is Traveling 13
Loading 14
Operator Prechecks and Inspection 15
Data Plate and Decals 16
Keep Windshield Clean 17
Keep Hands Clear 17
Keep Away from Forks 17
Operating Warnings 18
Raise and Lower Decal 18
Reach, Tilt and Auxiliary Controls Decals 19
Warning Decals 19
Controls and Equipment 20
The Control Handle 20
Raise Switch 21
Lower Switch 21
Horn Switch 21
Reverser Switch 21
Direction and Speed 21
Component Identification 22
Key Switch 23
Emergency Disconnect Button 23
Brake Control 24
Braking Using Plugging Function 24
Battery Discharge Indicator/Hourmeter Dash Display 25
Hourmeter 25
Battery Discharge Indicator/Hourmeter (optional) 25
BDI/Hourmeter with Lift Interrupt (optional) 25
Auxiliary Hydraulic Control Levers 26
Lift/Lower 26
Reach Control 26
Tilt Control 26
Sideshifter Control (optional) 26
Before Operation Inspection 27
Operation 31
Stopping Unit 31
Parking 32
Battery Retainment/Care 33
Adding Water 34
Terminals & Cable Connections 34
Specifications and Lubrications 35
Service Intervals 36
Field Modifications 37
Recycling/Discarding 38
Discarding the Battery 38
Scrapping the Truck 38
Chassis 38
Hydraulic System 39
Electrical System 39
Back Cover 41
Front Cover 42
Important Notice 43
Foreword 44
Table of Contents 45
Drive Safely 46
Introduction 47
To New BT Prime-Mover Owners 47
Preliminary Service 48
Right, Left, Front and Rear Sides 48
Operator 49
Operating Practices 50
Operating Rules and Instructions 50
Operator Qualifications 50
Operator Training 51
Operator Responsibility 51
When a Powered Industrial Truck is Traveling 53
Loading 54
Operator Prechecks and Inspection 55
Data Plate and Decals 56
Operating Warnings 58
Raise and Lower Decal 58
Reach, Tilt and Auxiliary Control Decals 59
Warning Decals 59
Controls and Equipment 60
The Control Handle 60
Raise Switch 61
Lower Switch 61
Horn Switch 61
Reverser Switch 61
Direction and Speed 61
Key Switch 63
Emergency Disconnect Button 63
Brake Control 64
Braking Using Plugging Function 64
Battery Discharge Indicator/Hourmeter Dash Display 65
Hourmeter 65
Battery Discharge Indicator/Hourmeter 65
BDI/Hourmeter with Lift Interrupt 65
Auxiliary Hydraulic Control Levers 66
Lift/Lower Control 66
Reach Control 66
Tilt Control 66
Sideshifter Control 66
Before Operation Inspection 67
Operation 71
Stopping Unit 71
Parking 72
Battery Retainment/Care 73
Adding Water 74
Terminals & Cable Connections 74
Specifications and Lubrications 75
Service Intervals 76
Field Modifications 77
Recycling/Discarding 78
Discarding the Battery 78
Scrapping the Truck 78
Chassis 78
Hydraulic System 79
Electrical System 79
Back Cover 81
Front Cover 82
Operator’s Warning 83
Foreword 84
Table of Contents 85
Safety Regulations 87
Warning Symbols 87
Prohibitory Symbols 88
Ordinance Symbols 88
General Safety Regulations 89
Control 89
Operating the Truck 90
Operator’s Responsibility 91
Working Area 92
Driving and Conduct While Driving 93
Handling Loads 96
Parking the Truck 97
Handling the Battery 98
Maintenance and Repair 99
Warning and Information Signs100
Warning Decals101
Presentation of Truck102
Application Area for BT’s Trucks103
Prohibited Applications for BT’s Trucks103
Truck Data104
WRX Truck Dimensions105
Data Plate106
UL Construction Type107
Presentation of Main Components108
Controls and Instruments111
Control Handle111
Control for Raising the Forks112
Control for Lowering the Forks112
Travel Direction Selector and Speed Control113
Horn113
Reverser Switch114
Steering Control Handle/Brake Control115
Parking Brake (B1)115
Travel Brake (B2)115
Braking Using Plugging Function116
Dash Panel Layout117
Key Switch117
Emergency Disconnect Switch117
BDI/Hourmeter with Travel Interrupt118
Battery Discharge Indicator118
Hourmeter119
Mast Function Control Lever120
Control for Raise/Lower Using Control Lever120
Fork Function Control Lever121
Control for Reaching Forks121
Control for Tilting Forks121
Control for Sideshifting Forks121
Driving122
Starting the Truck123
Braking125
Steering127
Parking the Truck127
Transporting Loads128
General128
Collecting a Load131
Leaving a Load132
Battery133
Type of Battery133
Changing the Battery133
Charging the Battery135
General Prohibition135
Pre-charging136
During Charging136
After Charging137
Battery Maintenance138
Each Week138
Each Month139
Daily Service/Safety Checks140
Special Equipment143
Maintenance144
General Information144
Safety Regulations with Maintenance Work144
Maintenance Work that can be Carried out by You147
Maintenance Work that may be Carried out by Trained Maintenance Personnel147
Other Service and Repair Work147
Cleaning and Washing148
General148
External Cleaning148
Cleaning the Motor Compartment148
Electrical Components149
Maintenance Chart150
Lubrication Chart154
Approved Oils and Grease155
Transporting and Storing the Truck156
Truck’s Dimensions and Weight156
Lifting the Truck156
Towing and Transporting a Disabled Truck157
Storing the Truck158
Battery158
Hydraulic System158
Drive Unit158
Starting After a Period of Disuse158
Recycling/Discarding159
Discarding the Battery159
Scrapping the Truck159
Chassis159
Hydraulic System160
Electrical System160
Back Cover161
Front Cover162
Operator’s Warning163
Foreword164
Table of Contents165
Safety Regulations167
Warning Symbols167
Prohibitory Symbols168
Ordinance Symbols168
General Safety Regulations169
Control169
Operating the Truck170
Operator’s Responsibility171
Working Area172
Driving and Conduct While Driving173
Handling Loads176
Parking the Truck177
Handling the Battery178
Maintenance and Repair179
Warning and Information Signs180
Warning Decals181
Presentation of Truck182
Application Area for BT’s Trucks183
Prohibited Application for BT’s Trucks183
Truck Data184
WRX Truck Dimensions185
Data Plate186
UL Construction Type187
Presentation of Main Components188
Controls and Instruments191
Control Handle191
Control for Raising the Forks192
Control for Lowering the Forks192
Travel Direction Selector and Speed Control193
Horn193
Reverser Switch194
Steering Control Handle/Brake Control195
Parking Brake (B1)195
Travel Brake (B2)195
Braking Using Plugging Function196
Dash Panel Layout197
Key Switch197
Emergency Disconnect Switch197
BDI/Hourmeter with Travel Interrupt198
Battery Discharge Indicator198
Hourmeter199
Mast Function Control Lever200
Control for Raise/Lower Using Control Lever200
Fork Function Control Lever201
Control for Reaching Forks201
Control for Tilting Forks201
Control for Sideshifting Forks201
Driving202
Starting the Truck203
Braking205
Steering207
Parking the Truck207
Transporting Loads208
General208
Collecting a Load211
Leaving a Load212
Battery213
Type of Battery213
Changing the Battery213
Charging the Battery215
General Prohibition215
Pre-charging216
During Charging216
After Charging217
Battery Maintenance218
Each Week218
Each Month219
Daily Service/Safety Checks220
Special Equipment223
Maintenance224
General Information224
Safety Regulations with Maintenance Work224
Maintenance Work that can be Carried out by You227
Maintenance Work that may be Carried out by Trained Maintenance Personnel227
Other Service and Repair Work227
Cleaning and Washing228
General228
External Cleaning228
Cleaning the Motor Compartment228
Electrical Components229
Maintenance Chart230
Lubrication Chart234
Approved Oils and Grease235
Transporting and Storing the Truck236
Truck’s Dimensions and Weight236
Lifting the Truck236
Towing and Transporting a Disabled Truck237
Storing the Truck238
Battery238
Hydraulic System238
Drive Unit238
Starting After a Period of Disuse238
Recycling/Discarding239
Discarding the Battery239
Scrapping the Truck239
Chassis239
Hydraulic System240
Electrical System240
Back Cover241
Front Cover242
Operator’s Warning243
Foreword244
Table of Contents245
Safety Regulations247
Warning Symbols247
Prohibitory Symbols248
Ordinance Symbols248
General Safety Regulations249
Control249
Operating the Truck250
Operator’s Responsibility251
Working Area252
Driving and Conduct While Driving253
Handling Loads256
Parking the Truck257
Handling the Battery258
Maintenance and Repair259
Warning and Information Signs260
Warning Decals261
Presentation of Truck262
Application Area for BT’s Trucks263
Prohibited Applications for BT’s Trucks263
Truck Data264
WRX Truck Dimensions265
Data Plate266
UL Construction Type267
Presentation of Main Components268
Controls and Instruments271
Control Handle271
Control for Raising the Forks272
Control for Lowering the Forks272
Travel Direction Selector and Speed Control273
Horn273
Reverser Switch274
Steering Control Handle/Brake Control275
Parking Brake (B1)275
Travel Brake (B2)275
Braking Using Plugging Function276
Dash Panel Layout277
Key Switch277
Emergency Disconnect Switch277
BDI/Hourmeter with Travel Interrupt278
Battery Discharge Indicator278
Hourmeter279
Mast Function Control Lever280
Control for Raise/Lower Using Control Lever280
Fork Function Control Lever281
Control for Reaching Forks281
Control for Tilting Forks281
Control for Sideshifting Forks281
Driving282
Starting the Truck283
Braking285
Steering287
Parking the Truck287
Transporting Loads288
General288
Collecting a Load291
Leaving a Load292
Battery293
Type of Battery293
Changing the Battery293
Charging the Battery295
General Prohibition295
Pre-charging296
During Charging296
After Charging297
Battery Maintenance298
Each Week298
Each Month299
Daily Service/Safety Checks300
Special Equipment303
Maintenance304
General Information304
Safety Regulations with Maintenance Work304
Maintenance Work that can be Carried out by You307
Maintenance Work that may be Carried out by Trained Maintenance Personnel307
Other Service and Repair Work307
Cleaning and Washing308
General308
External Cleaning308
Cleaning the Motor Compartment308
Electrical Components309
Maintenance Chart310
Lubrication Chart314
Approved Oils and Grease315
Transporting and Storing the Truck316
Truck’s Dimensions and Weight316
Lifting the Truck316
Towing and Transporting a Disabled Truck317
Storing the Truck318
Battery318
Hydraulic System318
Drive Unit318
Starting After a Period of Disuse318
Recycling/Discarding319
Discarding the Battery319
Scrapping the Truck319
Chassis319
Hydraulic System320
Electrical System320
Back Cover321
Operator’s Warning324
Before operating the truck:324
Foreword325
Standard Compliance326
Safety regulations symbols330
Warning symbols330
Warning levels330
Prohibitory symbols331
Ordinance symbols331
General safety regulations332
Control332
Operating the truck333
Operator’s responsibility334
Working area335
Driving and conduct while driving336
Handling loads339
Parking the truck340
Handling the battery341
Maintenance and repair342
Warning and information decals343
Warning decals344
Presentation of truck345
Application area for BT Prime-Mover’s trucks346
Prohibited applications for BT Prime-Mover’s trucks346
Truck data347
Truck battery dimensions348
WRX30 truck dimensions349
Data plate350
UL construction type351
Presentation of main components352
Controls and instruments355
Control handle355
Control for raising the forks356
Control for lowering the forks356
Travel direction selector and speed control357
Horn357
Reverser switch358
Steering control handle/brake control359
Braking using plugging function360
Dash Controls361
Key switch (Toggle switch)361
Master control on/off switch361
BDI/hourmeter with lift interrupt362
Battery discharge indicator (BDI)362
Hourmeter363
Emergency battery disconnect364
Key switch (Toggle switch)361
Mast Function Control Lever365
Control for Raise/Lower using control lever365
Fork Function Control Lever366
Control for Reaching Forks366
Control for Tilting forks366
Control for Sideshifting forks (optional)366
Driving367
Starting the Truck368
Braking the Truck370
Steering the Truck371
Parking the Truck372
Transporting loads373
General Information373
Collecting a load376
Leaving a load377
Battery378
Type of battery378
Changing the battery378
When changing the battery proceed as follows:378
Charging the battery380
General prohibition380
Pre-charging381
During charging381
After charging382
Battery maintenance383
Each week:383
Each month:384
Daily service/safety checks385
Daily service/safety checks drawing386
Special equipment387
Maintenance388
General information388
Safety regulations with maintenance work388
Maintenance that can be carried out by driver391
Maintenance that may be carried out by trained maintenance personnel391
Other service and repair work391
Cleaning and washing392
General392
External cleaning392
Cleaning the motor compartment392
Electrical components393
Maintenance chart394
Lubrication chart398
Approved Oils and Grease399
Transporting and storing the truck401
Truck’s dimensions and weight as standard401
Towing and transporting a disabled truck402
Storing the truck403
Battery403
Hydraulic system403
Drive unit403
Starting after a period of disuse404
APPENDIX A – Selected OSHA Regulations405
Back Cover415
Operator’s Warning418
Before operating the truck:418
Foreword419
Standard Compliance420
Safety regulations symbols424
Warning symbols424
Warning levels424
Prohibitory symbols425
Ordinance symbols425
General safety regulations426
Control426
Operating the truck427
Operator’s responsibility428
Working area429
Driving and conduct while driving430
Handling loads433
Parking the truck434
Handling the battery435
Maintenance and repair436
Warning and information decals437
Warning decals438
Presentation of truck439
Application area for BT Prime-Mover’s trucks440
Prohibited applications for BT Prime-Mover’s trucks440
Truck data441
Truck battery dimensions442
WRX30 truck dimensions443
Data plate444
UL construction type445
Presentation of main components446
Controls and instruments449
Control handle449
Control for raising the forks450
Control for lowering the forks450
Travel direction selector and speed control451
Horn451
Reverser switch452
Steering control handle/brake control453
Braking using plugging function454
Dash Controls455
Key switch (Toggle switch)455
Master control on/off switch455
BDI/hourmeter with lift interrupt456
Battery discharge indicator (BDI)456
Hourmeter457
Emergency battery disconnect458
Key switch (Toggle switch)455
Mast Function Control Lever459
Control for Raise/Lower using control lever459
Fork Function Control Lever460
Control for Reaching Forks460
Control for Tilting forks460
Control for Sideshifting forks (optional)460
Driving461
Starting the Truck462
Braking the Truck464
Steering the Truck465
Parking the Truck466
Transporting loads467
General Information467
Collecting a load470
Leaving a load471
Battery472
Type of battery472
Changing the battery472
When changing the battery proceed as follows:472
Charging the battery474
General prohibition474
Pre-charging475
During charging475
After charging476
Battery maintenance477
Each week:477
Each month:478
Daily service/safety checks479
Daily service/safety checks drawing480
Special equipment481
Maintenance482
General information482
Safety regulations with maintenance work482
Maintenance that can be carried out by driver485
Maintenance that may be carried out by trained maintenance personnel485
Other service and repair work485
Cleaning and washing486
General486
External cleaning486
Cleaning the motor compartment486
Electrical components487
Maintenance chart488
Lubrication chart492
Approved Oils and Grease493
Transporting and storing the truck495
Truck’s dimensions and weight as standard495
Towing and transporting a disabled truck496
Storing the truck497
Battery497
Hydraulic system497
Drive unit497
Starting after a period of disuse498
APPENDIX A – Selected OSHA Regulations499
Back Cover510

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