BT Prime-Mover Forklift WRX30 Master Parts Manual – PDF DOWNLOAD

BT Prime-Mover Forklift WRX30 Master Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover Forklift WRX30 Master Parts Manual – PDF DOWNLOAD

Language : English,
Pages :1361
Downloadable : Yes
File Type : PDF

308539-000 1998_August
308539-000 1998_November
308539-000 1999_June
308539-000 1999_October
308539-000 2001_August
308539-000 2002_January’

TABLE OF CONTENTS:

BT Prime-Mover Forklift WRX30 Master Parts Manual – PDF DOWNLOAD

Front Cover 2
Parts Ordering Instructions 3
General Information 4
Index 8
0000 Chassis 12
0300-000 Frame / Chassis 14
0340-000 Inspection covers 16
0340-100 Inspection covers (“EE” electrical box) 18
0370-000 Counter balance weight 20
0390-200 Battery compartment parts (133 in [338 mm] battery) 22
0640-000 Drivers controls (Two spool valve handle) 24
0641-000 Drivers controls (Speed and direction) 26
0820-000 Finger / toe guards 28
0841-000 Driver protection (Reverser) 30
0850-000 Signs, warnings 32
1000 Motor 34
1750-000 Pump motor 36
1760-000 Drive motor Serial Number 25268000 – 27108000 38
1760-001 Drive motor Serial Number 27108001 – UP 40
2000 Transmission/Drive Gear 42
2550-000 Mechanical drive gear unit 44
3000 Brake/Wheel System 46
3300-000 Parking brake system 48
3360-000 Brake drum / disc assembly 50
3530-000 Drive wheel 52
3540-000 Support / swivel wheel 54
3550-000 Load wheels 56
3560-000 Caster assembly 58
4000 Steering System 60
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 – 27323100 62
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP 64
4111-000 Steering arm / wheel (Control head assembly) 66
4180-000 Steering / radial bearing 68
5000 Electrical System 70
5161-000 Horn 72
5181-000 Static strap 74
5190-000 Battery connector 76
5191-000 Battery pack connector 78
5192-000 200 Amp system line contactor 80
5192-100 200/300 Amp system “EE” line contactor 82
5230-000 Voltage / battery indicator 84
5290-000 Hourmeter / speedometer 86
5310-000 Start / stop switch 88
5330-000 Speed controls 90
5390-000 Control cables / harnesses 92
5430-000 Motor power cables 94
5460-000 Transistor panel 96
5510-000 Micro switches 98
5590-000 Control cables, harness (Two stage mast) 100
5590-100 Control cables, harness (Three stage mast) 102
5610-000 Pump contactor 104
6000 Hydraulic System 106
6100-000 Hydraulic pump (Model # DM-1005) 108
6100-001 Hydraulic pump (Model # DM-1006) 110
6110-001 Hydraulic tank 112
6120-000 Hoses, pipes, connections, mounting points (Two spool valve) 114
6124-000 Two stage mast lines 116
6124-001 Two stage mast lines 118
6124-100 Three stage mast lines 120
6125-100 Two stage mast reach supply lines 122
6125-200 Three stage mast reach supply lines 124
6126-000 Reach supply lines 126
6127-000 Reach, tilt cylinder hoses 128
6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 – 28077001 130
6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 – UP 132
6129-000 Reach, reach cylinders hoses 134
6160-100 Two spool control valve 136
6170-000 Pressure / flow control valve 138
6220-000 Control valve (Manifold assembly with No Sideshifter) 140
6220-100 Control valve (Manifold assembly With Sideshifter) 142
6610-100 Two stage mast lift cylinder 144
6610-200 Three stage mast staging cylinder 146
6620-200 Three stage mast freelift cylinder 148
6650-000 Reach cylinder assembly Serial Number 25268000 – 28112002 150
6650-001 Reach cylinder assembly Serial Number 28112003 – UP 152
6660-000 Tilt Cylinder assembly 154
7000 Operating Function – Lifting Device 156
7110-000 Two stage mast 158
7110-100 Three stage mast 160
7170-000 Two / Three stage mast lifting gear 162
7210-000 Sideshifter assembly Serial Number 25268000 – 28077001 164
7210-001 Sideshifter assembly Serial Number 28077002 – UP 166
7240-000 Reach unit 168
7410-000 Fork assembly 170
8000 Peripheral / Installation Equipment 172
9000 Options / Attachments 174
9370-000 Warning lights / alarm 176
9390-000 Positioning equipment 178
9500-000 Extra mechanical equipment 180
9660-000 Electrical heater 182
10000 Tools 184
10010-00 Electrical controllers (Handset) 186
10020-00 Special tools and lubrications 188
Numerical Index 190
Back Cover 203
Front Cover 204
Parts Ordering Instructions 205
General Information 206
Index 210
0000 Chassis 214
0300-000 Frame / Chassis 216
0340-000 Inspection covers 218
0340-100 Inspection covers (“EE” electrical box) 220
0370-000 Counter balance weight 222
0390-200 Battery compartment parts (133 in [338 mm] battery) 224
0640-000 Drivers controls (Two spool valve handle) 226
0641-000 Drivers controls (Speed and direction) 228
0820-000 Finger / toe guards 230
0841-000 Driver protection (Reverser) 232
0850-000 Signs, warnings 234
1000 Motor 236
1750-000 Pump motor 238
1760-000 Drive motor Serial Number 25268000 – 27108000 240
1760-001 Drive motor Serial Number 27108001 – UP 242
2000 Transmission / Drive Gear 244
2550-000 Mechanical drive gear unit 246
3000 Brake / Wheel System 248
3300-000 Parking brake system 250
3360-000 Brake drum / disc assembly 252
3530-000 Drive wheel 254
3540-000 Support / swivel wheel 256
3550-000 Load wheels 258
3560-000 Caster assembly 260
4000 Steering System 262
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 – 27323100 264
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP 266
4111-000 Steering arm / wheel (Control head assembly) 268
4180-000 Steering / radial bearing 270
5000 Electrical System 272
5161-000 Horn 274
5181-000 Static strap 276
5190-000 Battery connector 278
5191-000 Battery pack connector 280
5192-000 200 Amp system line contactor 282
5192-100 200/300 Amp system “EE” line contactor 284
5230-000 Voltage / battery indicator 286
5290-000 Hourmeter / speedometer 288
5310-000 Start / stop switch 290
5330-000 Speed controls 292
5390-000 Control cables / harnesses 294
5430-000 Motor power cables 296
5460-000 Transistor panel 298
5510-000 Micro switches 300
5590-000 Control cables, harness (Two stage mast) 302
5590-100 Control cables, harness (Three stage mast) 304
5610-000 Pump contactor 306
6000 Hydraulic System 308
6100-000 Hydraulic pump (Model # DM-1005) 310
6100-001 Hydraulic pump (Model # DM-1006) 312
6110-001 Hydraulic tank 314
6120-000 Hoses, pipes, connections, mounting points (Two spool valve) 316
6124-000 Two stage mast lines 318
6124-001 Two stage mast lines 320
6124-100 Three stage mast lines 322
6125-100 Two stage mast reach supply lines 324
6125-200 Three stage mast reach supply lines 326
6126-000 Reach supply lines 328
6127-000 Reach, tilt cylinder hoses 330
6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 – 28077001 332
6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 – UP 334
6129-000 Reach, reach cylinders hoses 336
6160-100 Two spool control valve 338
6170-000 Pressure / flow control valve 340
6220-000 Control valve (Manifold assembly with No Sideshifter) 342
6220-100 Control valve (Manifold assembly With Sideshifter) 344
6610-100 Two stage mast lift cylinder 346
6610-200 Three stage mast staging cylinder 348
6620-200 Three stage mast freelift cylinder 350
6650-000 Reach cylinder assembly Serial Number 25268000 – 28112002 352
6650-001 Reach cylinder assembly Serial Number 28112003 – UP 354
6660-000 Tilt Cylinder assembly 356
7000 Operating Function – Lifting Device 358
7110-000 Two stage mast 360
7110-100 Three stage mast 362
7170-000 Two / Three stage mast lifting gear 364
7210-000 Sideshifter assembly Serial Number 25268000 – 28077001 366
7210-001 Sideshifter assembly Serial Number 28077002 – UP 368
7240-000 Reach unit 370
7410-000 Fork assembly 372
8000 Peripheral / Installation Equipment 374
9000 Options / Attachments 376
9370-000 Warning lights / alarm 378
9390-000 Positioning equipment 380
9500-000 Extra mechanical equipment 382
9660-000 Electrical heater 384
10000 Tools 386
10010-00 Electrical controllers (Handset) 388
10020-00 Special tools and lubrications 390
Back Cover 391
Front Cover 392
Parts Ordering Instructions 393
General Information 394
0000 Chassis 402
0300-000 Frame / Chassis 404
0340-000 Inspection covers 406
0342-000 Inspection covers (“EE” electrical box) 408
0370-000 Counter balance weight 410
0390-200 Battery compartment parts (133 in [338 mm] battery) 412
0640-000 Drivers controls (Two spool valve handle) 414
0641-000 Drivers controls (Speed and direction) 416
0820-000 Finger / toe guards 418
0840-000 Driver protection (Reverser) 420
0850-000 Signs, warnings 422
1000 Motors 424
1750-000 Pump motor 426
1760-000 Drive motor Serial Number 25268000 – 27108000 428
1760-001 Drive motor Serial Number 27108001 – UP 430
2000 Transmission / Drive Gear 432
2550-000 Mechanical drive gear unit 434
3000 Brake / Wheel System 436
3300-000 Parking brake system 438
3360-000 Brake drum / disc assembly 440
3530-000 Drive wheel 442
3540-000 Support / swivel wheel 444
3550-000 Load wheels 446
3560-000 Caster assembly 448
4000 Steering System 450
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 – 27323100 452
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP 454
4111-000 Steering arm / wheel (Control head assembly) 456
4180-000 Steering / radial bearing 458
5000 Electrical System 460
5161-000 Horn 462
5180-000 Static strap 464
5190-000 Battery connector 466
5191-000 Battery pack connector 468
5192-000 200 Amp system line contactor 470
5192-100 200/300 Amp system “EE” line contactor 472
5230-000 Voltage / battery indicator 474
5290-000 Hourmeter / speedometer 476
5310-000 Start / stop switch 478
5330-000 Speed controls 480
5390-000 Control cables / harnesses 482
5430-000 Motor power cables 484
5460-000 Transistor panel 486
5510-000 Micro switches 488
5590-000 Control cables, harness (Two stage mast) 490
5590-100 Control cables, harness (Three stage mast) 492
5610-000 Pump contactor 494
6000 Hydraulic System 496
6100-000 Hydraulic pump (Model # DM-1005) 498
6100-001 Hydraulic pump (Model # DM-1006) 500
6110-001 Hydraulic tank 502
6120-000 Hoses, pipes, connections, mounting points 504
6120-001 Hoses, pipes, connections, mounting points 506
6124-000 Two stage mast lines 508
6124-001 Two stage mast lines 510
6124-100 Three stage mast lines 512
6125-100 Two stage mast reach supply lines 514
6125-200 Three stage mast reach supply lines 516
6126-001 Two Stage reach supply lines 518
6126-100 Three Stage reach supply lines 520
6127-000 Reach, tilt cylinder hoses Serial Number 25268000 – 29125000 522
6127-001 Reach, tilt cylinder hoses Serial Number 29125001 – UP 524
6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 – 28077001 526
6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 – UP 528
6129-000 Reach, reach cylinders hoses 530
6129-001 Reach, reach cylinders hoses 532
6160-100 Two spool control valve 534
6170-000 Pressure / flow control valve 536
6220-000 Control valve with No Sideshifter Serial Number 27324000 – 29004000 538
6220-001 Control valve with No Sideshifter Serial Number 29004001 – UP 540
6220-100 Control valve With Sideshifter Serial Number 27324000 – 29004000 542
6220-101 Control valve With Sideshifter Serial Number 29004001 – UP 544
6610-100 Two stage mast lift cylinder 546
6610-200 Three stage mast staging cylinder 548
6620-200 Three stage mast freelift cylinder 550
6650-000 Reach cylinder assembly Serial Number 25268000 – 28112002 552
6650-001 Reach cylinder assembly Serial Number 28112003 – 29060000 554
6650-002 Reach cylinder assembly Serial Number 29060001 – UP 556
6660-000 Tilt Cylinder assembly 558
7000 Operating Function – Lifting Device 560
7110-000 Two stage mast 562
7110-100 Three stage mast 564
7170-000 Two / Three stage mast lifting gear 566
7210-000 Sideshifter assembly Serial Number 25268000 – 28077001 568
7210-001 Sideshifter assembly Serial Number 28077002 – UP 570
7241-000 Reach assembly Serial Number 27324000 – 29032000 572
7241-001 Reach assembly Serial Number 29032001 – 29125000 574
7241-002 Reach assembly Serial Number 29125001 – UP 576
7410-000 Fork assembly 578
8000 Peripheral / Installation Equipment 580
9000 Options / Attachments 582
9370-000 Warning lights / alarm 584
9390-000 Positioning equipment 586
9500-000 Extra mechanical equipment 588
9660-000 Electrical heater 590
10000 Tools 592
10010-000 Electrical controllers (Handset) 594
10020-000 Special tools and lubrications 596
11000 Numerical Index 598
Numerical Index 600
Back Cover 613
Front Cover 614
Parts Ordering Instructions 616
General Information 617
Index 622
0000 Chassis 626
0300-000 Frame / Chassis 628
0340-000 Inspection covers 630
0342-000 Inspection covers (“EE” electrical box) 632
0370-000 Counter balance weight 634
0390-200 Battery compartment parts (133 in [338 mm] battery) 636
0640-000 Drivers controls (Two spool valve handle) 638
0641-000 Drivers controls (Speed and direction) 640
0820-000 Finger / toe guards 642
0840-000 Driver protection (Reverser) 644
0850-000 Signs, warnings 646
1000 Motors 648
1750-000 Pump motor 650
1760-000 Drive motor Serial Number 25268000 – 27108000 652
1760-001 Drive motor Serial Number 27108001 – UP 654
2000 Transmission / Drive Gear 656
2550-000 Mechanical drive gear unit 658
3000 Brake / Wheel System 660
3300-000 Parking brake system 662
3360-000 Brake drum / disc assembly 664
3530-000 Drive wheel 666
3540-000 Support / swivel wheel 668
3550-000 Load wheels 670
3560-000 Caster assembly 672
4000 Steering System 674
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 – 27323100 676
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP 678
4111-000 Steering arm / wheel (Control head assembly) 680
4180-000 Steering / radial bearing 682
5000 Electrical System 684
5161-000 Horn 686
5180-000 Static strap 688
5190-000 Battery connector 690
5191-000 Battery pack connector 692
5192-000 200 Amp system line contactor 694
5192-100 200/300 Amp system “EE” line contactor 696
5230-000 Voltage / battery indicator 698
5290-000 Hourmeter / speedometer 700
5310-000 Start / stop switch 702
5330-000 Speed controls 704
5390-000 Control cables / harnesses 706
5430-000 Motor power cables 708
5460-000 Transistor panel 710
5510-000 Micro switches 712
5590-000 Control cables, harness (Two stage mast) 714
5590-100 Control cables, harness (Three stage mast) 716
5610-000 Pump contactor 718
6000 Hydraulic System 720
6100-000 Hydraulic pump (Model # DM-1005) 722
6100-001 Hydraulic pump (Model # DM-1006) 724
6110-001 Hydraulic tank 726
6120-000 Hoses, pipes, connections, mounting points 728
6120-001 Hoses, pipes, connections, mounting points 730
6124-000 Two stage mast lines 732
6124-001 Two stage mast lines 734
6124-100 Three stage mast lines 736
6125-100 Two stage mast reach supply lines 738
6125-200 Three stage mast reach supply lines 740
6126-001 Two Stage reach supply lines 742
6126-100 Three Stage reach supply lines 744
6127-000 Reach, tilt cylinder hoses Serial Number 25268000 – 29125000 746
6127-001 Reach, tilt cylinder hoses Serial Number 29125001 – UP 748
6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 – 28077001 750
6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 – UP 752
6129-000 Reach, reach cylinders hoses 754
6129-001 Reach, reach cylinders hoses 756
6160-100 Two spool control valve 758
6170-000 Pressure / flow control valve 760
6220-000 Control valve with No Sideshifter Serial Number 27324000 – 29004000 762
6220-001 Control valve with No Sideshifter Serial Number 29004001 – UP 764
6220-100 Control valve With Sideshifter Serial Number 27324000 – 29004000 766
6220-101 Control valve With Sideshifter Serial Number 29004001 – UP 768
6610-100 Two stage mast lift cylinder 770
6610-200 Three stage mast staging cylinder 772
6620-200 Three stage mast freelift cylinder 774
6650-000 Reach cylinder assembly Serial Number 25268000 – 28112002 776
6650-001 Reach cylinder assembly Serial Number 28112003 – 29060000 778
6650-002 Reach cylinder assembly Serial Number 29060001 – UP 780
6660-000 Tilt Cylinder assembly 782
7000 Operating Function – Lifting Device 784
7110-000 Two stage mast 786
7110-100 Three stage mast 788
7170-000 Two / Three stage mast lifting gear 790
7210-000 Sideshifter assembly Serial Number 25268000 – 28077001 792
7210-001 Sideshifter assembly Serial Number 28077002 – UP 794
7241-000 Reach assembly Serial Number 27324000 – 29032000 796
7241-001 Reach assembly Serial Number 29032001 – 29125000 798
7241-002 Reach assembly Serial Number 29125001 – UP 800
7410-000 Fork assembly 802
8000 Peripheral / Installation Equipment 804
9000 Options / Attachments 806
9370-000 Warning lights / alarm 808
9390-000 Positioning equipment 810
9500-000 Extra mechanical equipment 812
9660-000 Electrical heater 814
10000 Tools 816
10010-000 Electrical controllers (Handset) 818
10020-000 Special tools and lubrications 820
11000 Numerical Index 822
WRX-30 Electical Truck Numerical Index 824
Back Cover 837
Front Cover 838
Parts Ordering Instructions 840
General Information 841
Index 845
0000 Chassis 850
0300-000 Frame / Chassis 852
0340-000 Inspection covers 854
0342-000 Inspection covers (“EE” electrical box) 856
0370-000 Counter balance weight 858
0390-200 Battery compartment parts (133 in [338 mm] battery) 860
0640-000 Drivers controls (Two spool valve handle) 862
0641-000 Drivers controls (Speed and direction) 864
0820-000 Finger / toe guards 866
0840-000 Driver protection (Reverser) 868
0850-000 Signs, warnings Serial Number 25268000 – 31136000 870
0850-001 Signs, warnings Serial Number 31136001 – UP 872
1000 Motors 874
1750-000 Pump motor 876
1760-000 Drive motor Serial Number 25268000 – 27108000 878
1760-001 Drive motor Serial Number 27108001 – UP 880
2000 Transmission / Drive Gear 882
2550-000 Mechanical drive gear unit 884
3000 Brake / Wheel System 886
3300-000 Parking brake system 888
3360-000 Brake drum/disc assembly 890
3530-000 Drive wheel 892
3540-000 Support / swivel wheel 894
3550-000 Load wheels 896
3560-000 Caster assembly 898
4000 Steering System 900
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 – 27323100 902
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP 904
4111-000 Steering arm / wheel (Head) 906
4180-000 Steering / radial bearing 908
5000 Electrical System 910
5161-000 Horn 912
5180-000 Static strap 914
5190-000 Battery connector 916
5191-000 Battery pack connector 918
5192-000 200 Amp system line contactor 920
5192-100 300 Amp system line contactor 922
5230-000 Voltage / battery indicator 924
5290-000 Hourmeter / speedometer 926
5310-000 Start / stop switch 928
5330-000 Speed controls 930
5390-000 Control cables / harnesses Replaced by 5390-001 932
5390-001 Control cables / harnesses 934
5430-000 Motor power cables 936
5460-000 Transistor panel 938
5510-000 Micro switches 940
5590-000 Control cables, harness (Two stage mast) 942
5590-100 Control cables, harness (Three stage mast) 944
5610-000 Pump contactor 946
5910-000 Control circuit breaker 948
5911-000 Power circuit breaker 950
6000 Hydraulic System 952
6100-000 Hydraulic pump (Model # DM-1005) 954
6100-001 Hydraulic pump (Model # DM-1006) 956
6110-001 Hydraulic tank 958
6120-000 Hoses, pipes, connections, mounting points 960
6120-001 Hoses, pipes, connections, mounting points 962
6124-000 Two stage mast lines Serial Number 25268000 – 27029000 964
6124-001 Two stage mast lines Serial Number 27029001 – UP 966
6124-100 Three stage mast lines 968
6125-100 Two stage mast reach supply lines 970
6125-200 Three stage mast reach supply lines 972
6126-001 Two Stage reach supply lines 974
6126-100 Three Stage reach supply lines 976
6127-000 Reach, tilt cylinder hoses Serial Number 25268000 – 29125000 978
6127-001 Reach, tilt cylinder hoses Serial Number 28077002 – 29125000 980
6127-002 Reach, tilt cylinder hoses Serial Number 29125001 – UP 982
6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 – 28077001 984
6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 – 29125000 986
6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 – UP 988
6129-000 Reach, reach cylinders hoses 990
6129-001 Reach, reach cylinders hoses 992
6160-100 Two spool control valve 994
6170-000 Pressure / flow control valve 996
6220-000 Control valve with No Sideshifter Serial Number 27324000 – 29004000 998
6220-001 Control valve with No Sideshifter Serial Number 29004001 – 303480001000
6220-002 Control valve with No Sideshifter Serial Number 30348001 – UP1002
6220-100 Control valve With Sideshifter Serial Number 27324000 – 290040001004
6220-101 Control valve With Sideshifter Serial Number 29004001 – 303480001006
6220-102 Control valve With Sideshifter Serial Number 30348001 – UP1008
6610-100 Two stage mast lift cylinder1010
6610-200 Three stage mast staging cylinder1012
6620-200 Three stage mast freelift cylinder1014
6650-000 Reach cylinder assembly Serial Number 25268000 – 281120021016
6650-001 Reach cylinder assembly Serial Number 28112003 – 290600001018
6650-002 Reach cylinder assembly Serial Number 29060001 – UP1020
6660-000 Tilt Cylinder assembly Serial Number 26347000 – 282570001022
6660-001 Tilt Cylinder assembly Serial Number 28257001 – UP1024
7000 Operating Function – Lifting Device1026
7110-000 Two stage mast1028
7110-100 Three stage mast1030
7170-000 Two / Three stage mast lifting gear1032
7210-000 Sideshifter assembly Serial Number 25268000 – 280770011034
7210-001 Sideshifter assembly Serial Number 28077002 – UP1036
7241-000 Reach assembly Serial Number 27324000 – 290320001038
7241-001 Reach assembly Serial Number 29032001 – 291250001040
7241-002 Reach assembly ( Replaced by 7241-003) Serial Number 29125001 – UP1042
7241-003 Reach assembly Serial Number 29125001 – UP1044
7410-000 Fork assembly Replaced by 7410-0011046
7410-001 Fork assembly1048
8000 Peripheral / Installation Equipment1050
9000 Options / Attachments1052
9370-000 Warning lights / alarm Replaced by 9370-0011054
9370-001 Warning lights / alarm1056
9390-000 Positioning equipment1058
9500-000 Extra mechanical equipment1060
9660-000 Electrical heater1062
10000 Tools1064
10010-000 Electrical controllers (Handset)1066
10020-000 Special tools and lubrications1068
11000 Alphabetical/ Numerical Index1070
Alphabetical Index1072
Numerical Index1081
Back Cover1091
Front Cover1092
Parts Ordering Instructions1094
General Information1095
Index1099
0000 Chassis1104
0300-000 Frame / Chassis1106
0340-000 Inspection covers (Replaced be 0340-001)1108
0340-001 Inspection covers1110
0340-100 Inspection covers (“EE” electrical box)1112
0370-000 Counter balance weight1114
0390-200 Battery compartment parts (133 in [338 mm] battery)1116
0640-000 Drivers controls (Two spool valve handle)1118
0641-000 Drivers controls (Speed and direction)1120
0820-000 Finger / toe guards (Replaced by 0820-001)1122
0820-001 Finger / toe guards1124
0840-000 Driver protection (Reverser)1126
0850-000 Signs, warnings Serial Number 27324000 – 311360001128
0850-001 Signs, warnings Serial Number 31136001 – UP1130
1000 Motors1132
1750-000 Pump motor1134
1760-000 Drive motor Serial Number 25268000 – 271080001136
1760-001 200 AMP system drive motor Serial Number 27108001 – UP1138
2000 Transmission / Drive Gear1140
2550-000 Mechanical drive gear unit1142
3000 Brake / Wheel System1144
3300-000 Parking brake system1146
3360-000 Brake drum/disc assembly1148
3530-000 Drive wheel1150
3540-000 Support / swivel wheel1152
3550-000 Load wheels1154
3560-000 Caster assembly1156
4000 Steering System1158
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 – 273231001160
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP1162
4111-000 Steering arm / wheel (Head)1164
4180-000 Steering / radial bearing1166
5000 Electrical System1168
5161-000 Horn1170
5180-000 Static strap1172
5190-000 Battery connector1174
5191-000 Battery pack connector1176
5192-000 200 Amp system line contactor1178
5192-100 300 Amp system line contactor1180
5230-000 Voltage / battery indicator1182
5290-000 Hourmeter / speedometer1184
5310-000 Start / stop switch1186
5330-000 Speed controls1188
5390-000 Control cables / harnesses (Replaced by 5390-001)1190
5390-001 Control cables / harnesses1192
5430-000 200 Amp system motor power cables1194
5460-000 200 Amp system transistor panel1196
5510-000 Micro switches1198
5590-000 Control cables, harness (Two stage mast)1200
5590-100 Control cables, harness (Three stage mast)1202
5610-000 Pump contactor1204
5910-000 Control circuit breaker1206
5911-000 Power circuit breaker1208
6000 Hydraulic System1210
6100-000 Hydraulic pump (Model # DM-1005) (Not used on this model)1212
6100-001 Hydraulic pump (Model # DM-1006)1214
6110-001 Hydraulic tank1216
6120-000 Hoses, pipes, connections, mounting points (Replaced by 6120-001)1218
6120-001 Hoses, pipes, connections, mounting points1220
6124-000 Two stage mast lines Serial Number 25268000 – 270290001222
6124-001 Two stage mast lines Serial Number 27029001 – UP1224
6124-100 Three stage mast lines1226
6125-100 Two stage mast reach supply lines1228
6125-200 Three stage mast reach supply lines1230
6126-001 Two Stage reach supply lines1232
6126-100 Three Stage reach supply lines1234
6127-000 Reach, tilt cylinder hoses Serial Number 25268000 – 291250001236
6127-001 Reach, tilt cylinder hoses (Replaced by 6127-002)1238
6127-002 Reach, tilt cylinder hoses Serial Number 29125001 – UP1240
6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 – 280770011242
6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 – 291250001244
6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 – UP1246
6129-000 Reach, reach cylinders hoses (Replaced by 6129-001)1248
6129-001 Reach, reach cylinders hoses1250
6160-100 Control valve (Two spool control valve) (Replaced by 6160-101)1252
6160-101 Control valve (Two spool control valve)1254
6170-000 Pressure / flow control valve1256
6220-000 Control valve with No Sideshifter Serial Number 27324000 – 290040001258
6220-001 Control valve with No Sideshifter Serial Number 29004001 – 303420001260
6220-002 Control valve with No Sideshifter (Replaced by 6220-003)1262
6220-003 Control valve with No Sideshifter Serial Number 30342001 – UP1264
6220-100 Control valve With Sideshifter Serial Number 27324000 – 290040001266
6220-101 Control valve With Sideshifter Serial Number 29004001 – 303420001268
6220-102 Control valve With Sideshifter (Replaced by 6220-103)1270
6220-103 Control valve With Sideshifter Serial Number 30342001 – UP1272
6610-100 Two stage mast lift cylinder1274
6610-200 Three stage mast staging cylinder1276
6620-200 Three stage mast freelift cylinder1278
6650-000 Reach cylinder assembly Serial Number 25268000 – 281120021280
6650-001 Reach cylinder assembly Serial Number 28112003 – 290600001282
6650-002 Reach cylinder assembly Serial Number 29060001 – 303480001284
6650-003 Reach cylinder assembly Serial Number 30348001 – UP1286
6660-000 Tilt Cylinder assembly Serial Number 26347000 – 282570001288
6660-001 Tilt Cylinder assembly Serial Number 28257001 – UP1290
7000 Operating Function – Lifting Device1292
7110-000 Two stage mast1294
7110-100 Three stage mast1296
7170-000 Two / Three stage mast lifting gear1298
7210-000 Sideshifter assembly Serial Number 25268000 – 280770011300
7210-001 Sideshifter assembly Serial Number 28077002 – 293500001302
7210-002 Sideshifter assembly Serial Number 29350001 – UP1304
7241-000 Reach assembly Serial Number 27324000 – 290320001306
7241-001 Reach assembly Serial Number 29032001 – 291250001308
7241-002 Reach assembly (Replaced by 7241-003)1310
7241-003 Reach assembly Serial Number 29125001 – UP1312
7410-000 Fork assembly (Replaced by 7410-001)1314
7410-001 Fork assembly1316
8000 Peripheral / Installation Equipment1318
9000 Options / Attachments1320
9370-000 Warning lights / alarm (Replaced by 9370-001)1322
9370-001 Warning lights / alarm1324
9390-000 Positioning equipment1326
9500-000 Extra mechanical equipment1328
9660-000 Electrical heater1330
10000 Tools1332
10010-000 Electrical controllers (Handset)1334
10020-000 Special tools and lubrications1336
11000 Alphabetical/ Numerical Index1338
Alphabetical Index1340
Numerical Index1350
Back Cover1361

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