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FILE DETAILS:
BT Prime-Mover HMX/RMX Electric Low Lift Pallet Truck Master Quality Parts Manual – PDF DOWNLOAD
Language : English,
Pages :827
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
BT Prime-Mover HMX/RMX Electric Low Lift Pallet Truck Master Quality Parts Manual – PDF DOWNLOAD
Front Cover 2
Parts Ordering Instructions 4
General Information 5
Index 9
0000 Chassis 14
0300-000 Frame / Chassis Serial Number 25268001 – UP 16
0340-000 Inspection covers (Shields & guards) 20
0341-000 Inspection covers (“EE” electrical box) 22
0342-000 Inspection covers (Splash guard) 24
0390-000 Battery compartment parts 26
0640-000 Drivers controls (Speed & direction) 28
0641-000 Drivers controls (Hand rail) 30
0840-000 Driver protection (Reverser) 32
0850-000 Signs, warnings 34
1000 Motors 36
1750-000 Pump motor (12 Volt) 38
1750-100 Pump motor (24 Volt) 40
1760-000 Drive motor (12 Volt) 42
1760-100 Drive motor (24 Volt) 44
1760-101 Drive motor (24 Volt) 46
2000 Transmission / Drive Gear 48
2550-000 Mechanical drive gear unit 50
3000 Brake / Wheel System 52
3300-000 Parking brake system 54
3360-000 Brake drum / disc assembly 56
3530-000 Drive wheel 58
3540-000 Support / swivel wheel 60
3550-000 Load wheels 62
3560-000 Caster wheel 64
3560-100 Caster wheel, spring Loaded 66
3580-000 Guide wheels Serial Number 25268001 – UP 68
4000 Steering System 70
4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 – 27323100 72
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP 74
4111-000 Steering arm / wheel (Control head assembly) 76
4111-100 Steering arm / wheel (Walk along knob control head assembly) 78
4180-000 Steering / radial bearing 80
5000 Electrical System 82
5160-000 Horn 84
5180-000 Static strap 86
5190-000 Battery connector 88
5192-100 300 Amp system line contactor 90
5192-200 200/300 Amp system “EE” line contactor 92
5230-000 Voltage / battery indicator 94
5290-000 Hourmeter / speedometer 96
5310-000 Start / stop switch 98
5330-000 Speed controls100
5360-000 Electrical modules (12 Volt )102
5390-000 Control cables / harness (Handle head)104
5390-100 Control cables / harness (12 Volt RMX)106
5390-200 Control cables / harness (24 Volt, 300 Amp system)108
5390-300 Control cables / harness (24 Volt, 400 Amp system)110
5430-000 Motor cables, resistors (12 Volt RMX)112
5430-100 Motor cables, resistors (24 Volt, 300 Amp system)114
5430-200 Motor cables, resistors (24 Volt, 400 Amp system)116
5435-000 Contactor panel (12 Volt, RMX )118
5440-000 Direction contactors120
5450-000 Speed contactors 24 Volt (1A)122
5450-100 Speed contactors (Field weakening)124
5460-000 Transistor panel (12 Volt)126
5460-100 Transistor panel (24 Volt, 300 Amp system)128
5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 – 27300000130
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 – UP132
5510-000 Micro switches134
5521-000 Relay136
5910-000 Control circuit breaker138
5911-000 Power circuit breaker140
5921-000 Solenoid142
6000 Hydraulic System144
6100-000 Hydraulic pump146
6100-001 Hydraulic pump148
6125-000 Hoses, pipes, connections, mounting points150
6125-001 Hoses, pipes, connections, mounting points152
6420-000 Lift cylinder154
6420-001 Lift cylinder (With grease fitting)156
7000 Operating Function – Lifting Device158
8000 Peripheral / Installation Equipment160
9000 Options / Attachments162
9660-000 Electrical heater (24 Volt)164
9660-100 Electrical heater166
9720-000 Tilting package guard168
9730-000 Removable load backrest170
10000 Tools172
10010-000 Electrical controllers (Handset)174
10020-000 Special tools and lubrications176
11000 Numerical Index178
HMX/RMX Electical Truck Numerical Index180
Back Cover197
Front Cover198
Parts Ordering Instructions200
General Information201
Index204
0000 Chassis208
0300-000 Frame / Chassis Serial Number 25268001 – 29249000210
0300-001 Frame / Chassis Serial Number 29249001 – UP214
0340-000 Inspection covers (Shields & guards)218
0341-000 Inspection covers (“EE” electrical box)220
0342-000 Inspection covers (Splash guard)222
0390-000 Battery compartment parts224
0640-000 Drivers controls (Speed & direction)226
0641-000 Drivers controls (Hand rail)228
0840-000 Driver protection (Reverser)230
0850-000 Signs, warnings Serial Number 25268001 – 31136000232
0850-001 Signs, warnings Serial Number 31136001 – UP234
1000 Motors236
1750-000 Pump motor (12 Volt)238
1750-100 Pump motor (24 Volt)240
1760-000 Drive motor (12 Volt)242
1760-100 Drive motor (24 Volt)244
1760-101 Drive motor (24 Volt)246
2000 Transmission / Drive Gear248
2550-000 Mechanical drive gear unit250
3000 Brake / Wheel System252
3300-000 Parking brake system254
3360-000 Brake drum/disc assembly256
3530-000 Drive wheel258
3540-000 Support / swivel wheel260
3550-000 Load wheels262
3560-000 Caster wheel264
3560-100 Caster wheel, spring Loaded266
3580-000 Guide wheels Serial Number 25268001 – 29249001268
3580-001 Guide wheels Serial Number 29249001 – UP270
3580-100 Glide entry Serial Number 29249001 – UP272
4000 Steering System274
4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 – 27323100276
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – 31136001278
4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 – UP280
4111-000 Steering arm / wheel (Head)282
4111-100 Steering arm / wheel (Walk along knob control head assembly)284
4180-000 Steering / radial bearing286
5000 Electrical System288
5160-000 Horn290
5180-000 Static strap292
5190-000 Battery connector294
5192-100 300 Amp system line contactor296
5192-200 200/300 Amp system “EE” line contactor298
5230-000 Voltage / battery indicator300
5290-000 Hourmeter / speedometer302
5310-000 Start / stop switch Serial Number 27324000 – 31136001304
5310-001 Start / stop switch Serial Number 31136001 – UP306
5330-000 Speed controls308
5360-000 Electrical modules (12 Volt )310
5390-000 Control cables / harness (Handle head)312
5390-100 Control cables / harness (12 Volt RMX)314
5390-200 Control cables / harness (24 Volt, 300 Amp system) Serial Number 27328000 – 31136000316
5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 – UP318
5390-300 Control cables / harness (24 Volt, 400 Amp system) Serial Number 27328000 – 31136000320
5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 – UP322
5430-000 Motor cables, resistors (12 Volt RMX)324
5430-100 Motor cables, resistors (24 Volt, 300 Amp system)326
5430-200 Motor cables, resistors (24 Volt, 400 Amp system)328
5435-000 Contactor panel (12 Volt, RMX )330
5440-000 Direction contactors332
5450-000 Speed contactors 24 Volt (1A)334
5450-100 Speed contactors (Field weakening)336
5460-000 Transistor panel (12 Volt)338
5460-100 Transistor panel (24 Volt, 300 Amp system)340
5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 – 27300000342
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 – UP344
5510-000 Micro switches346
5521-000 Relay348
5910-000 Control circuit breaker350
5911-000 Power circuit breaker352
5921-000 Solenoid354
6000 Hydraulic System356
6100-000 Hydraulic pump358
6100-001 Hydraulic pump360
6125-000 Hoses, pipes, connections, mounting points (Replaced by 6125-001)362
6125-001 Hoses, pipes, connections, mounting points364
6420-000 Lift cylinder Serial Number 27328000 – 29248000366
6420-001 Lift cylinder Serial Number 29248001 – UP368
6420-100 Lift cylinder (With grease fitting) Serial Number 27328000 – 29248000370
6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 – UP372
7000 Operating Function – Lifting Device374
8000 Peripheral / Installation Equipment376
9000 Options / Attachments378
9660-000 Electrical heater (24 Volt)380
9660-100 Electrical heater382
9720-000 Tilting package guard384
9730-000 Removable load backrest386
10000 Tools388
10010-000 Electrical controllers (Handset)390
10020-000 Special tools and lubrications392
11000 Alphabetical/ Numerical Index394
Alphabetical Index396
Numerical Index402
Back Cover409
Front Cover410
Parts Ordering Instructions412
General Information413
Index416
0000 Chassis420
0300-000 Frame / Chassis Serial Number 25268001 – 29249000422
0300-001 Frame / Chassis Serial Number 29249001 – UP426
0340-000 Inspection covers (Shields & guards) (Replaced by 0340-001)430
0340-001 Inspection covers (Shields & guards)432
0341-000 Inspection covers (“EE” electrical box)434
0342-000 Inspection covers (Splash guard)436
0390-000 Battery compartment parts438
0640-000 Drivers controls (Speed & direction)440
0641-000 Drivers controls (Hand rail)442
0840-000 Driver protection (Reverser)444
0850-000 Signs, warnings Serial Number 25268001 – 31136000446
0850-001 Signs, warnings Serial Number 31136001 – UP (Replaced by 0850-002)448
0850-002 Signs, warnings Serial Number 31136001 – UP450
1000 Motors452
1750-000 Pump motor (12 Volt) Serial Number 241341 – UP454
1750-100 Pump motor (24 Volt) Serial number 241341 – 32007000456
1750-101 24 Volt Pump motor Serial number 32007001 – UP458
1760-000 Drive motor (12 Volt) Serial Number 241341 – UP460
1760-100 Drive motor (24 Volt) Serial Number 241341 – 2717100X462
1760-101 Drive motor (24 Volt) Serial Number 2717100X – UP464
1760-102 Drive motor (24 Volt) Serial Number 2717100X – UP466
2000 Transmission / Drive Gear468
2550-000 Mechanical drive gear unit470
3000 Brake / Wheel System472
3300-000 Parking brake system474
3360-000 Brake drum/disc assembly476
3530-000 Drive wheel478
3540-000 Support / swivel wheel480
3550-000 Load wheels482
3560-000 Caster wheel484
3560-100 Caster wheel, spring Loaded486
3580-000 Guide wheels Serial Number 25268001 – 29249001488
3580-001 Guide wheels Serial Number 29249001 – UP490
3580-100 Glide entry Serial Number 29249001 – UP492
4000 Steering System494
4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 – 27323100496
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – 31136001498
4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 – UP500
4111-000 Steering arm / wheel (Head)502
4111-100 Steering arm / wheel (Walk along knob control head assembly)504
4180-000 Steering / radial bearing506
5000 Electrical System508
5160-000 Horn510
5180-000 Static strap512
5190-000 Battery connector514
5192-100 300 Amp system line contactor516
5192-200 200/300 Amp system “EE” line contactor518
5230-000 Voltage / battery indicator520
5290-000 Hourmeter / speedometer522
5310-000 Start / stop switch Serial Number 27324000 – 31136001524
5310-001 Start / stop switch Serial Number 31136001 – UP526
5330-000 Speed controls528
5360-000 Electrical modules (12 Volt )530
5390-000 Control cables / harness (Handle head)532
5390-100 Control cables / harness (12 Volt RMX)534
5390-200 Control cables / harness (24 Volt, 300 Amp system) Serial Number 27328000 – 31136000536
5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 – UP538
5390-300 Control cables / harness (24 Volt, 400 Amp system) Serial Number 27328000 – 31136000540
5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 – UP542
5430-000 Motor cables, resistors (12 Volt RMX)544
5430-100 Motor cables, resistors (24 Volt, 300 Amp system)546
5430-200 Motor cables, resistors (24 Volt, 400 Amp system)548
5435-000 Contactor panel (12 Volt, RMX )550
5440-000 Direction contactors552
5450-000 Speed contactors 24 Volt (1A)554
5450-100 Speed contactors (Field weakening)556
5460-000 Transistor panel (12 Volt)558
5460-100 Transistor panel (24 Volt, 300 Amp system)560
5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 – 27300000562
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 – UP564
5510-000 Micro switches566
5521-000 Relay568
5910-000 Control circuit breaker570
5911-000 Power circuit breaker572
5921-000 Solenoid574
6000 Hydraulic System576
6100-000 Hydraulic pump Serial number 241341 – 32007000578
6100-001 Hydraulic pump Serial number 241341 – 32007000580
6100-002 Hydraulic pump, 12 Volt Serial number 241341 – UP582
6100-100 6500 lbs (2948 kg) Hydraulic pump, 24 Volt Serial number 32007001 – UP584
6100-200 8000 lbs (3628 kg) Hydraulic pump, 24 Volt Serial number 32007001 – UP586
6125-000 Hoses, pipes, connections, mounting points (Replaced by 6125-001)588
6125-001 Hoses, pipes, connections, mounting points Serial number 241341 – 32007000590
6125-002 Hoses, pipes, connections, mounting points Serial number 32007001 -UP592
6420-000 Lift cylinder Serial Number 27328000 – 29248000594
6420-001 Lift cylinder Serial Number 29248001 – UP596
6420-100 Lift cylinder (With grease fitting) Serial Number 27328000 – 29248000598
6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 – UP600
7000 Operating Function – Lifting Device602
8000 Peripheral / Installation Equipment604
9000 Options / Attachments606
9660-000 Electrical heater (24 Volt)608
9660-100 Electrical heater610
9720-000 Tilting package guard612
9730-000 Removable load backrest614
10000 Tools616
10010-000 Electrical controllers (Handset)618
10020-000 Special tools and lubrications620
11000 Alphabetical/ Numerical Index622
Alphabetical Index624
Numerical Index632
Back Cover641
Front Cover642
Parts Ordering Instructions643
General Information644
Index647
0000 Chassis652
0300-000 Frame / Chassis654
0340-000 Inspection covers (Shields & guards)658
0341-000 Inspection covers (“EE” electrical box)660
0342-000 Inspection covers (Splash guard)662
0390-000 Battery compartment parts664
0640-000 Drivers controls (Speed & direction)666
0641-000 Drivers controls (Hand rail)668
0840-000 Driver protection (Reverser)670
0850-000 Signs, warnings672
1000 Motors674
1750-000 Pump motor (12 Volt)676
1750-100 Pump motor (24 Volt)678
1760-000 Drive motor (12 Volt)680
1760-100 Drive motor (24 Volt)682
1760-101 Drive motor (24 Volt)684
2000 Transmission/Drive Gear686
2550-000 Mechanical drive gear unit688
3000 Brake/Wheel System690
3300-000 Parking brake system692
3360-000 Brake drum / disc assembly694
3530-000 Drive wheel696
3540-000 Support / swivel wheel698
3550-000 Load wheels700
3560-000 Caster wheel702
3560-100 Caster wheel, spring Loaded704
3580-000 Guide wheels706
4000 Steering System708
4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 – 27323100710
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 – UP712
4111-000 Steering arm / wheel (Control head assembly)714
4111-100 Steering arm / wheel (Walk along knob control head assembly)716
4180-000 Steering / radial bearing718
5000 Electrical System720
5160-000 Horn722
5180-000 Static strap724
5190-000 Battery connector726
5192-100 300 Amp system line contactor728
5192-200 200/300 Amp system “EE” line contactor730
5230-000 Voltage / battery indicator732
5290-000 Hourmeter / speedometer734
5310-000 Start / stop switch736
5330-000 Speed controls738
5360-000 Electrical modules (12 Volt )740
5390-000 Control cables / harness (Handle head)742
5390-100 Control cables / harness (12 Volt RMX)744
5390-200 Control cables / harness (24 Volt, 300 Amp system)746
5390-300 Control cables / harness (24 Volt, 400 Amp system)748
5430-000 Motor cables, resistors (12 Volt RMX)750
5430-100 Motor cables, resistors (24 Volt, 300 Amp system)752
5430-200 Motor cables, resistors (24 Volt, 400 Amp system)754
5435-000 Contactor panel (12 Volt, RMX )756
5440-000 Direction contactors758
5450-000 Speed contactors 24 Volt (1A)760
5450-100 Speed contactors (Field weakening)762
5460-000 Transistor panel (12 Volt)764
5460-100 Transistor panel (24 Volt, 300 Amp system)766
5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 – 27300000768
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 – UP770
5510-000 Micro switches772
5521-000 Relay774
5910-000 Control circuit breaker776
5911-000 Power circuit breaker778
5921-000 Solenoid780
6000 Hydraulic System782
6100-000 Hydraulic pump784
6100-001 Hydraulic pump786
6125-000 Hoses, pipes, connections, mounting points788
6125-001 Hoses, pipes, connections, mounting points790
6420-000 Lift cylinder792
6420-001 Lift cylinder (With grease fitting)794
7000 Operating Function – Lifting Device796
8000 Peripheral/Installation Equipment798
9000 Options/Attachments800
9660-000 Electrical heater (24 Volt)802
9660-100 Electrical heater804
9720-000 Tilting package guard806
9730-000 Removable load backrest808
10000 Tools810
10010-00 Electrical controllers (Handset)812
10020-00 Special tools and lubrications814
Numerical Index816
Back Cover827
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