BT Prime-Mover HMXRMX Electric Low Lift Pallet Truck OPERATOR'S MANUAL

BT Prime-Mover HMX/RMX Electric Low Lift Pallet Truck OPERATOR’S MANUAL – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover HMX/RMX Electric Low Lift Pallet Truck OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English,
Pages :443
Downloadable : Yes
File Type : PDF

302063-000 1994_February
302063-001 1994_July
302063-002 1995_May
302063-002 1997_April
302063-002 1997_October
302063-002 1998_June
302063-002 1998_October

TABLE OF CONTENTS:

BT Prime-Mover HMX/RMX Electric Low Lift Pallet Truck OPERATOR’S MANUAL – PDF DOWNLOAD

Front Cover 2
Important Notice 3
Foreword 4
Table of Contents 5
Drive Safely 6
Introduction 7
To New BT Prime-Mover Owners 7
Preliminary Service 8
Right, Left, Front and Rear Sides 8
Operator 9
Operating Practices 10
Operating Rules and Instructions 10
Operator Qualifications 10
Operator Training 11
Operator Responsibility 11
When a Powered Industrial Truck is to be Left Unattended 12
When a Powered Industrial Truck is Traveling 12
Loading 14
Operator Prechecks and Inspection 14
Data Plate and Decals 16
Operating Warning 17
Coast Feature Warning 18
Warning Decals 18
Controls and Equipment 19
The Control Handle 19
Raise Switch 20
Lower Switch 20
Horn Switch 20
Reverser Switch 20
Direction and Speed 20
Brake Control 21
Key Switch 21
Emergency Disconnect Button 21
Battery Discharge Indicator/Hourmeter Dash Display 22
Hourmeter 22
Battery Discharge Indicator/Hourmeter 22
BDI/Hourmeter with Lift Interrupt 22
Rider Handrail 23
High Speed Control Switch 23
Horn Switch 23
Lower Switch 24
Raise Switch 24
Coast Control (HMX Only) 25
Dash Display 25
Coast Control (HMX Only) 26
Dash Display 27
Before Operation Inspection 28
Rearward Travel 29
Forward Travel 29
Operation 31
Parking 32
Battery Retainment/Care 33
Adding Water 34
Cleaning Terminals & Cable Connections 34
Specifications and Lubrications 35
Service Intervals 36
Field Modifications 37
Back Cover 39
Front Cover 40
Important Notice 41
Foreword 42
Table of Contents 43
Drive Safely 44
Introduction 45
To New BT Prime-Mover Owners 45
Preliminary Service 46
Right, Left, Front and Rear Sides 46
Operator 47
Operating Practices 48
Operating Rules and Instructions 48
Operator Qualifications 48
Operator Training 49
Operator Responsibility 49
When a Powered Industrial Truck is Traveling 50
Loading 52
Operator Pre-checks and Inspection 52
Data Plate and Decals 54
Operator Warnings 55
Coast Feature Warning 56
Warning Decals 56
Controls and Equipment 57
The Control Handle 57
Raise Switch 58
Lower Switch 58
Horn Switch 58
Reverser Switch 58
Direction and Speed 58
Brake Control 59
Key Switch 59
Emergency Disconnect Button 59
Battery Discharge Indicator/Hourmeter Dash Display 60
Hourmeter 60
Battery Discharge Indicator/Hourmeter 60
BDI/Hourmeter with Lift Interrupt 60
Rider Handrail 61
High Speed Control Switch 61
Horn Switch 61
Lower Switch 62
Raise Switch 62
Coast Control (HMX Only) 63
Before Operation Inspection 64
Rearward Travel 65
Forward Travel 65
Operation 68
Parking 69
Battery Retainment/Care 70
Adding Water 71
Cleaning Terminals & Cable Connections 71
Specifications and Lubrications 72
Service Intervals 73
Field Modifications 74
Back Cover 75
Front Cover 76
Foreword 78
Table of Contents 79
Drive Safely 80
Introduction 81
To New BT Prime-Mover Owners 81
Preliminary Service 82
Right, Left, Front and Rear Sides 82
Operator 83
Operating Practices 84
Operating Rules and Instructions 84
Operator Qualifications 84
Operator Training 85
Operator Responsibility 85
When a Powered Industrial Truck is to be Left Unattended 86
When a Powered Industrial Truck is Traveling 86
Loading 88
Operator Pre-checks and Inspection 88
Data Plate and Decals 90
Operating Warnings 91
No Step Decal (RMX Only) 91
Coast Feature Warning 92
Warning Decals 92
Controls and Equipment 93
The Control Handle 93
Raise Switch 94
Lower Switch 94
Horn Switch 94
Reverser Switch 94
Direction and Speed 94
Brake Control 95
Key Switch 95
Emergency Disconnect Button 95
Battery Discharge Indicator/Hourmeter Dash Display 96
Hourmeter 96
Battery Discharge Indicator/Hourmeter 96
BDI/Hourmeter with Lift Interrupt 96
Rider Handrail 97
High Speed Control Switch 97
Horn Switch 97
Lower Switch 98
Raise Switch 98
Coast Control (HMX Only) 99
Before Operation Inspection100
Rearward Travel101
Forward Travel101
Operation104
Parking105
Battery Retainment/Care106
Adding Water107
Cleaning Terminals & Cable Connections107
Specifications and Lubrications108
Service Intervals109
Field Modifications110
Back Cover111
Front Cover112
Operator’s Warning113
Foreword114
Table of Contents115
Drive Safely116
Introduction117
To New BT Owners117
Preliminary Service118
Operator119
Operating Practices120
Operating Rules and Instructions120
Operator Qualifications120
Operator Training121
Operator Responsibility121
When a Powered Industrial Truck is to be Left Unattended122
When a Powered Industrial Truck is Traveling123
Loading124
Operator Pre-checks and Inspection125
Data Plate and Decals126
Operating Warnings127
No Step Decal (RMX Trucks Only)127
Coast Feature Warning128
Warning Decals128
Controls and Equipment129
The Control Handle129
Raise Switch130
Lower Switch130
Horn Switch130
Reverser Switch130
Direction and Speed130
Component Identification131
Key Switch132
Emergency Disconnect Button132
Brake Control133
Braking Using Plugging Function133
Battery Discharge Indicator/Hourmeter Dash Display134
Hourmeter134
Battery Discharge Indicator/Hourmeter134
BDI/Hourmeter with Lift Interrupt134
Rider Handrail135
High Speed Control Switch135
Horn Switch135
Lower Switch136
Raise Switch136
Coast Control (HMX Only)137
Before Operation Inspection138
Rearward Travel139
Forward Travel139
Operation141
Parking142
Battery Retainment/Care143
Adding Water144
Terminals & Cable Connections144
Specifications and Lubrications145
Service Intervals146
Field Modifications147
Recycling/Discarding148
Discarding the Battery148
Scrapping the Truck148
Chassis148
Hydraulic System149
Electrical System149
Back Cover150
Front Cover151
Operator’s Warning152
Foreword153
Table of Contents154
Safety Regulations156
Warning Symbols156
Prohibitory Symbols157
Ordinance Symbols157
General Safety Regulations158
Control158
Operating the Truck159
Operator’s Responsibility160
Working Area161
Driving and Conduct While Driving162
Handling Loads164
Parking the Truck165
Handling the Battery166
Maintenance and Repair167
Warning and Information Signs168
Warning Decals169
Presentation of Truck170
Application Area for BT’s Trucks171
Prohibited Applications for BT’s Trucks171
Truck Data172
Truck Battery Dimensions173
RMX Truck Dimensions174
HMX Truck Dimensions175
RMX Data Plate176
HMX Data Plate177
UL Construction Type178
Presentation of Main Components179
Controls and Instruments182
Control Handle182
Control for Raising the Forks183
Control for Lowering the Forks183
Travel Direction Selector and Speed Control184
Horn184
Reverser Switch185
Steering Control Handle/Brake Control186
Parking Brake (B1)186
Travel Brake (B2)186
Braking Using Plugging Function187
Dash Panel Layout188
Key Switch188
Emergency Disconnect Switch188
BDI/Hourmeter with Travel Interrupt189
Battery Discharge Indicator189
Hourmeter190
Rider Handrail (HMX Only)191
Control for High Speed Control191
Horn191
Control for Lowering the Forks192
Control for Raising the Forks192
Coast Control (HMX Only)193
Driving194
Starting the Truck195
Braking197
Steering199
Parking the Truck199
Transporting Loads200
General200
Collecting a Load203
Leaving a Load204
Battery205
Type of Battery205
Changing the Battery205
Charging the Battery207
General Prohibition207
Pre-charging208
During Charging208
After Charging209
Battery Maintenance210
Each Week210
Each Month211
Daily Service/Safety Checks212
Special Equipment215
Maintenance216
General Information216
Safety Regulations With Maintenance Work216
Maintenance Work that can be Carried out by You219
Maintenance Work that may be Carried out by Trained Maintenance Personnel219
Other Service and Repair Work219
Cleaning and Washing220
General220
External Cleaning220
Cleaning the Motor Compartment220
Electrical Components221
Maintenance Chart222
Lubrication Chart226
Approved Oils and Grease227
Transporting and Storing the Truck228
RMX/HMX Dimensions and Weight228
Lifting the Truck229
Towing and Transporting a Disabled Truck230
Storing the Truck231
Battery231
Hydraulic System231
Drive Unit231
Starting after a Period of Disuse231
Recycling/Discarding232
Discarding the Battery232
Scrapping the Truck232
Chassis232
Hydraulic System233
Electrical System233
Back Cover234
Front Cover235
Operator’s Warning236
Important Notice236
Before Operating the Truck236
Foreword237
Table of Contents238
Safety Regulations240
Warning Symbols240
Warning Levels240
Prohibitory Symbols241
General Safety Regulations242
Operating the Truck243
Operator’s Responsibility244
Working Area245
Driving and Conduct While Driving246
Handling Loads248
Parking the Truck249
Handling the Battery250
Maintenance and Repair251
Warning and Information Signs252
Warning Decals253
Presentation of Truck254
Application Area for BT’s Trucks255
Prohibited Applications for BT’s Trucks255
Truck Data256
Truck Battery Dimensions257
RMX Truck Dimensions258
HMX Truck Dimensions259
RMX Data Plate260
HMX Data Plate261
U L Construction Type262
Presentation of Main Components263
Controls and Instruments266
Control Handle266
Control for Raising the Forks267
Control for Lowering the Forks267
Travel Direction Selector and Speed Control268
Horn268
Reverser Switch269
Steering Control Handle/Brake Control270
Braking Using Plugging Function271
Dash Panel Layout272
Key Switch (toggle switch)272
Emergency Disconnect Switch272
BDI/Hourmeter with Travel Interrupt273
Battery Discharge Indicator (BDI)273
Hourmeter274
Rider Handrail (HMX only)275
Control for High Speed Control275
Horn275
Control for Lowering the Forks276
Control for Raising the Forks276
Coast Control (HMX only)277
Driving278
Starting the Truck279
Braking281
Steering283
Parking the Truck283
Transporting Loads284
General284
Collecting a Load287
Leaving a Load288
Battery289
Type of Battery289
Changing the Battery289
Charging the Battery291
General Prohibition291
Pre-Charging292
During Charging292
After Charging293
Battery Maintenance294
Daily Service/Safety Checks296
Special Equipment299
Maintenance300
General Information300
Safety Regulations with Maintenance Work300
Maintenance Work that can be Carried Out by You303
Maintenance Work that may be Carried Out by Trained Maintenance Personnel303
Other Service and Repair Work303
Cleaning and Washing304
General304
External Cleaning304
Cleaning the Motor Compartment304
Electrical Components305
Maintenance Chart306
Lubrication Chart310
Approved Oils and Grease311
Transporting and Storing the Truck312
Truck’s Dimensions and Weight312
Lifting the Truck313
Towing and Transporting a Disabled Truck314
Storing the Truck315
Battery315
Hydraulic System315
Drive Unit315
Starting After a Period of Disuse315
Recycling/Discarding316
Discarding the Battery316
Scrapping the Truck316
Chassis316
Hydraulic System317
Electrical System317
Back Cover318
Front Cover319
Operator’s Warning320
Foreword321
Table of Contents322
Safety Regulations324
Warning Symbols324
Prohibitory Symbols325
Ordinance Symbols325
General Safety Regulations326
Control326
Operating the Truck327
Operator’s Responsibility328
Working Area329
Driving and Conduct While Driving330
Handling Loads332
Parking the Truck333
Handling the Battery334
Maintenance and Repair335
Warning and Information Signs336
Warning Decals337
Presentation of Truck338
Application Area for BT’s Trucks339
Prohibited Applications for BT’s Trucks339
Truck Data340
Truck Battery Dimensions341
RMX Truck Dimensions342
HMX Truck Dimensions343
RMX Data Plate344
HMX Data Plate345
UL Construction Type346
Presentation of Main Components347
Controls and Instruments350
Control Handle350
Control for Raising the Forks351
Control for Lowering the Forks351
Travel Direction Selector and Speed Control352
Horn352
Reverser Switch353
Steering Control Handle/Brake Control354
Parking Brake (B1)354
Travel Brake (B2)354
Braking Using Plugging Function355
Dash Panel Layout356
Key Switch356
Emergency Disconnect Switch356
BDI/Hourmeter with Travel Interrupt357
Battery Discharge Indicator357
Hourmeter358
Rider Handrail (HMX Only)359
Control for High Speed Control359
Horn359
Control for Lowering the Forks360
Control for Raising the Forks360
Coast Control (HMX Only)361
Driving362
Starting the Truck363
Braking365
Steering367
Parking the Truck367
Transporting Loads368
General368
Collecting a Load371
Leaving a Load372
Battery373
Type of Battery373
Changing the Battery373
Charging the Battery375
General Prohibition375
Pre-charging376
During Charging376
After Charging377
Battery Maintenance378
Each Week378
Each Month379
Daily Service/Safety Checks380
Special Equipment383
Maintenance384
General Information384
Safety Regulations with Maintenance Work384
Maintenance Work that can be Carried out by You387
Maintenance Work that may be Carried out by Trained Maintenance Personnel387
Other Service and Repair Work387
Cleaning and Washing388
General388
External Cleaning388
Cleaning the Motor Compartment388
Electrical Components389
Maintenance Chart390
Lubrication Chart394
Approved Oils and Grease395
Transporting and Storing the Truck396
RMX/HMX Truck’s Dimensions and Weight396
Lifting the Truck397
Towing and Transporting a Disabled Truck398
Storing the Truck399
Battery399
Hydraulic System399
Drive Unit399
Starting After a Period of Disuse399
Recycling/Discarding400
Discarding the Battery400
Scrapping the Truck400
Chassis400
Hydraulic System401
Electrical System401
Back Cover402

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