BT Prime-Mover PMX-1 Electric Low Lift Truck Service Manual – PDF DOWNLOAD

BT Prime-Mover PMX-1 Electric Low Lift Truck Service Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover PMX-1 Electric Low Lift Truck Service Manual – PDF DOWNLOAD

Language : English,
Pages :164
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Prime-Mover PMX-1 Electric Low Lift Truck Service Manual – PDF DOWNLOAD

Front Cover 2
Table of Contents 3
Parts Ordering Instructions 5
Field Modifications 5
Safety Messages 7
Warning 9
Owner Safe Maintenance Practices 10
Component Identification 11
Grease Point Identification 13
Fill Point Identification 14
Planned Maintenance Procedures 15
Daily Inspection 15
Monthly PM Service 15
Semi-Annual Service or 500 Hours 15
Annual Service or 1000 Hours 16
Planned Maintenance Schedule 17
Specifications 19
Hydraulic Schematic 19
Hydraulic Schematic Symbols 20
Electrical Schematic 21
Electrical Schematic Symbols 22
Specifications 23
Adjustments 25
Brake Theory of Operation 25
Brake Adjustment 25
Brake Interlock Switch 25
Lift Limit Switch 25
Transmission Pivot Bearing 26
Load Wheel Shimming 26
Special Tools 27
Disassembly and Repair 29
Frame 29
Load Wheel Replacement 29
Pull Rod Bushings 29
Lift Frame Linkage and Bushings 29
Drive Tire Removal and Installation 30
Control 31
Control Handle Removal and Installation 31
Control Handle Repair 31
Master Switch Removal and Installation 31
Brake Linkage 31
Brake Shoes Removal and Installation 32
Transmission 33
Transmission Removal and Installation 33
Axle Seal Removal and Installation 33
Transmission Repair 34
Electrical 35
Contactor Tip Removal and Installation 35
Pump Motor Removal and Installation 35
Pump Motor Brush Replacement 36
Drive Motor Removal and Installation 36
Drive Motor Brush Replacement 36
Drive Motor Repair 36
Hydraulic 37
Pump Assembly Removal and Installation 37
Pump Assembly Repair 37
Cylinder Assembly Removal and Installation 39
Cylinder Assembly Repair 40
Theory of Operation Index 42
Troubleshooting Index 68
Back Cover 78
Front Cover 79
Table of Contents 81
Alphabetical Table of Contents 82
Parts Ordering Instructions 83
Field Modifications 83
Safety Messages 85
Owner Safe Maintenance Practices 85
Warning 87
Component Identification 89
Grease Points 91
Fill Points 92
Planned Maintenance Procedures 93
Why a Planned Maintenance Program? 93
Inspection Form 93
PM Schedule and Procedure 93
Planned Maintenance Schedule 95
Hydraulic Schematic 97
Hydraulic Schematic Symbols 98
Electrical Schematic 99
Electrical Schematic Symbols100
Specifications101
Adjustments103
Brake Linkage and Interlock Switch103
Brake Theory of Operation103
Brake Adjustment103
Brake Interlock Switch103
Lift Limit Switch103
Transmission Pivot Bearing Adjustment104
Load Wheel Shimming104
Special Tools105
Flush Grease Fitting105
Battery Pak Lifter105
Bearing Installing Tool105
Disassembly and Repair107
Load Wheel Repair and Replacement107
Pull Rod Bushings Removal and Replacement107
Drive Wheel Removal and Installation108
Control Handle Removal and Installation109
Brake Linkage Removal and Installation109
Brake Shoe Removal and Installation110
Transmission Removal and Installation111
Axle Seal Removal and Installation111
Transmission Disassembly and Assembly112
Pump and Motor Removal and Installation113
Drive Motor Removal and Installation113
Removing and Installing Reservoir and Pump116
Hydraulic Pump Removal and Repair117
Cylinder Assembly Removal and Installation117
PMX-1 Theory of Operation Index120
10 Theory of Operation – Lift Mode121
20 Theory of Operation – Lowering Mode125
30 Theory of Operation – Travel – First Speed Forward129
40 Theory of Operation – Travel – Second Speed Forward131
50 Theory of Operation – Third Speed – Forward133
60 Theory of Operation – Travel – First Speed Reverse136
70 Theory of Operation – Travel – Second Speed Reverse137
80 Theory of Operation – Third Speed – Reverse139
90 Theory of Operation – Reverser Switch141
100 Theory of Operation – Third Speed Cut-Out143
PMX-1 Troubleshooting Index146
10 Hydraulic147
20 Electrical – Control Circuits148
30 Electrical – Power Circuits152
40 Miscellaneous Troubleshooting – Electrical155
Charger PMX-1 Battery Pack157
Troubleshooting the Charger Used in the BT Prime-Mover PMX-1 Battery Pack158
Back Cover164

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