BT Prime-Mover PMX Electric Low Lift Pallet Truck Part Manual – PDF DOWNLOAD

BT Prime-Mover PMX Electric Low Lift Pallet Truck Part Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover PMX Electric Low Lift Pallet Truck Part Manual – PDF DOWNLOAD

Language : English,
Pages :1639
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Prime-Mover PMX Electric Low Lift Pallet Truck Part Manual – PDF DOWNLOAD

Front Cover 2
Parts Ordering Instructions 3
General Information 4
Alphabetical Index 5
Group 50 51
Numerical Index 128
Back Cover 133
Front Cover 134
Parts Ordering Instructions 135
General Information 136
Alphabetical Index 137
Group 00 139
Numerical Index 522
Back Cover 531
Front Cover 532
Parts Ordering Instructions 533
General Information 534
Alphabetical Index 535
Group 00 537
Figure # 01 Decals and Parts List Assembly 537
Group 10 539
Figure # 11 Handle and Transmission Installation 539
Figure # 12 Handle Stem Assembly 541
Figure # 13 Control Handle Head Assembly 543
Figure # 14 Transmission Assembly 545
Figure # 15 Drive Wheel Assembly 547
Group 20 549
Figure # 21 Electrical Schematic, 12 Volt PMX 549
Figure # 22 Electrical Schematic Symbols 550
Figure # 23 Electrical Assembly, 12 Volt PMX 551
Figure # 24 Panel Assembly, 12 Volt PMX 553
Figure # 25 Forward & Rearward Contactor Assembly, 12 Volt PMX 555
Figure # 26 Electrical Schematic, 24 Volt “E” & “EE” PMX 557
Figure # 27 Electrical Schematic Symbols 558
Figure # 28 Electrical Assembly, 24 Volt “E” PMX 559
Figure # 29 Panel Assembly, 24 Volt “E” PMX 559
Figure # 210 Electrical Assembly, 24 Volt “EE” PMX 563
Figure # 211 Panel Assembly, 24 Volt “EE” PMX 565
Figure # 212 Electrical Schematic, QMX 567
Figure # 213 Electrical Schematic Symbols 568
Figure # 214 Electrical Assembly, QMX 569
Figure # 215 Panel Assembly, QMX 571
Figure # 216 Drive Motor Assembly, 12 Volt PMX 573
Figure # 217 Drive Motor Assembly, 24 Volt 575
Figure # 218 Pump Motor Assembly 577
Figure # 219 Electrical Cold Storage 579
Figure # 220 Electrical Lift Interrupt, Gauges and Plug List 581
Figure # 221 Power Connector Assembly 583
Group 30 585
Figure # 31 Hydraulic Schematic 585
Figure # 32 Hydraulic Schematic Symbols 586
Figure # 33 Hydraulic System Assembly 587
Figure # 34 Hydraulic Pump and Motor Assembly 589
Group 40 591
Figure # 41 Shielding Assembly 591
Figure # 42 Lift Frame and Carrier Frame 593
Figure # 43 Hand Rail Assembly, QMX 597
Figure # 44 Rider Platform, QMX 599
Figure # 45 Skid Adapter Assembly, PMX 601
Figure # 46 Stabilizing Caster Installation, PMX 605
Group 50 607
Figure # 51 Battery Pack Charger Diagram, Swing Out PMX Only 607
Figure # 52 Electrical Schematic Symbols 608
Figure # 53 Battery Pack, Swing Out PMX Only 609
Figure # 54 Battery Pack Cable Assembly, Swing Out PMX Only 611
Figure # 55 Battery Pack Connector Assembly, Swing Out PMX Only 613
Figure # 56 Battery Pack Charger Diagram, NDC Battery Pack 615
Figure # 57 Electrical Schematic Symbols 616
Figure # 58 Battery Pack, NDC Battery Pack 617
Figure # 59 Battery Pack Charger, NDC Battery Pack 619
Group 100 621
Figure # 101 Special Tools and Lubrications 621
Numerical Index 624
Back Cover 633
Front Cover 634
Parts Ordering Instructions 635
General Information 636
Index 638
0000 Chassis 641
0300-003 Frame / Chassis 642
0340-010 Inspection covers (Shields & guards) 646
0340-013 Inspection covers (“EE” electrical box) 648
0560-000 Platform 650
0640-016 Drivers controls (Speed & direction) 652
0640-019 Drivers controls (Hand rail) 654
0820-004 Finger / toe guards 656
0850-007 Signs, warnings 658
0840-015 Driver protection (Reverser) 660
1000 Motors 661
1700-009 Electrical drive motor (12 Volt) 662
1700-014 Electrical drive motor (24 Volt 200 AMP traction system) 664
2000 Transmission/Drive Gear 665
2550-009 Mechanical drive gear unit 666
3000 Brake/Wheel System 667
3300-004 Parking brake system 668
3360-000 Brake drum/disc assembly 670
3530-004 Drive wheel 672
3540-006 Support / swivel wheel 674
3550-009 Fork / support arm / outrigger wheels 676
4000 Steering System 677
4110-025 Steering arm / wheel (Stem) 678
4110-026 Steering arm / wheel (Head) 680
4180-007 Steering bearing, radial bearing 682
5000 Electrical System 683
5110-000 Battery (12 Volt swing out, PMX only) 684
5110-001 Battery (24 Volt swing out, PMX only) 686
5110-002 Battery (12 Volt swing out, PMX only) 688
5110-003 Battery (24 Volt swing out, PMX only) 690
5110-004 Battery (GNB battery pack) 692
5160-015 General alarm signal 694
5180-003 Current collector, cable drum 696
5190-021 Battery cut out contactor / plug (12 Volt battery connector) 698
5190-022 Battery cut out contactor / plug (24 Volt battery connector) 700
5190-023 Battery cut out contactor / plug (battery connector) 702
5230-003 Voltage / battery indicator 704
5290-001 Hourmeter / speedometer 706
5310-020 Start / stop switch 708
5310-022 Start / stop switch (Lift limit) 710
5330-011 Speed controls 712
5390-003 Control cables / harness 714
5390-029 Control cables / harness (24 Volt) 716
5390-030 Control cables / harness (12 Volt) 718
5430-016 Motor cables, resistors (24 Volt) 720
5430-017 Motor cables, resistors (12 Volt) 722
5435-001 Contactor panel (24 Volt ) 724
5435-002 Contactor panel (12 Volt ) 726
5440-003 Direction contactors (12 Volt) 728
5460-016 Transistor panel (24 Volt, 200 Amp system) 730
5460-017 Transistor panel (12 Volt) 732
5510-011 Micro switches 734
5520-000 Relay (12 Volt ) 736
5810-012 Pump motor (12 Volt) 738
5810-013 Pump motor (24 Volt) 740
6000 Hydraulic System 741
6100-020 Hydraulic pump 742
6125-020 Hoses, pipes, connections, mounting points 744
7000 Operating Function – Lifting Device 745
7310-012 Lift cylinder 746
7400-003 Lift and carrying devices (Skid adapter) 748
7400-004 Lift and carrying devices (Removable load backrest) 752
8000 Peripherial Equipment 753
8340-000 Battery charger (12 Volt GNB battery pack) 754
8340-001 Battery charger (24 Volt GNB battery pack) 756
9000 Options/Attachments 757
9660-005 Electrical heater (12 Volt) 758
9660-006 Electrical heater (24 Volt) 760
9910-000 Electrical controllers (Handset) 762
Back Cover 763
Front Cover 764
Parts Ordering Instructions 765
General Information 766
Index 768
0000 Chassis 771
0300-003 Frame / Chassis 772
0340-010 Inspection covers (Shields & guards) 776
0560-000 Platform 778
0640-016 Drivers controls (Speed & direction) 780
0640-019 Drivers controls (Hand rail) 782
0820-004 Finger / toe guards 784
0840-014 Driver protection 786
0850-007 Signs, warnings 788
1000 Motors 789
1700-009 Electrical drive motor (12 Volt) 790
1700-010 Electrical drive motor (24 Volt “E”) 792
1700-011 Electrical drive motor (24 Volt “EE”) 794
2000 Transmission/Drive Gear 795
2550-009 Mechanical drive gear unit 796
3000 Brake/Wheel System 797
3300-004 Parking brake system 798
3360-000 Brake drum/disc assembly 800
3530-004 Drive wheel 802
3540-006 Support / swivel wheel 804
3550-009 Fork / support arm / outrigger wheels 806
4000 Steering System 807
4110-025 Steering arm / wheel (Stem) 808
4110-026 Steering arm / wheel (Head) 810
4180-007 Steering bearing, radial bearing 812
5000 Electrical System 813
5100-010 General electrical compartments (12 Volt PMX) 814
5100-011 General electrical compartments (24 Volt PMX “E”) 816
5100-012 General electrical compartments (24 Volt PMX “EE”) 818
5100-013 General electrical compartments (QMX) 820
5100-014 General electrical compartments (12 Volt PMX) 822
5100-015 General electrical compartments (24 Volt PMX “E”) 824
5100-016 General electrical compartments (12 Volt PMX “EE”) 826
5100-017 General electrical compartments (QMX) 828
5110-000 Battery (12 Volt swing out, PMX only) 830
5110-001 Battery (24 Volt swing out, PMX only) 832
5110-002 Battery (12 Volt swing out, PMX only) 834
5110-003 Battery (24 Volt swing out, PMX only) 836
5110-004 Battery (GNB battery pack) 838
5160-013 General alarm signal 840
5190-017 Battery cut out contactor / plug (battery connector) 842
5230-003 Voltage / battery indicator 844
5290-001 Hourmeter / speedometer 846
5310-020 Start / stop switch 848
5330-011 Speed controls 850
5390-003 Control cables / harness 852
5440-003 Direction contactors (12 Volt) 854
5510-011 Micro switches 856
5810-012 Pump motor (12 Volt) 858
5810-013 Pump motor (24 Volt) 860
6000 Hydraulic System 861
6100-020 Hydraulic pump 862
6125-020 Hoses, pipes, connections, mounting points 864
7000 Operating Function – Lifting Device 865
7310-012 Lift cylinder 866
7400-003 Lift and carrying devices (Skid adapter) 868
7400-004 Lift and carrying devices (Removable load backrest) 872
8000 Peripherial Equipment 873
8340-000 Battery charger (12 Volt GNB battery pack) 874
8340-001 Battery charger (24 Volt GNB battery pack) 876
9000 Options/Attachments 877
9660-003 Electrical heater 878
9999-000 Special tools and lubrications 880
Back Cover 881
Front Cover 882
Parts Ordering Instructions 883
General Information 884
Index 886
0000 Chassis 889
0300-003 Frame / Chassis 890
0340-010 Inspection covers (Shields & guards) 894
0340-013 Inspection covers (“EE” electrical box) 896
0560-000 Platform 898
0640-016 Drivers controls (Speed & direction) 900
0640-019 Drivers controls (Hand rail) 902
0820-004 Finger / toe guards 904
0840-015 Driver protection (Reverser) 906
0850-007 Signs, warnings 908
1000 Motors 909
1700-009 Electrical drive motor (12 Volt) 910
1700-014 Electrical drive motor (24 Volt 200 AMP traction system) 912
2000 Transmission/Drive Gear 913
2550-009 Mechanical drive gear unit 914
3000 Brake/Wheel System 915
3300-004 Parking brake system 916
3360-000 Brake drum/disc assembly 918
3530-004 Drive wheel 920
3540-006 Support / swivel wheel 922
3550-009 Fork / support arm / outrigger wheels 924
4000 Steering System 925
4110-025 Steering arm / wheel (Stem) 926
4110-026 Steering arm / wheel (Head) 928
4180-007 Steering bearing, radial bearing 930
5000 Electrical System 931
5110-000 Battery (12 Volt swing out, PMX only) 932
5110-001 Battery (24 Volt swing out, PMX only) 934
5110-002 Battery (12 Volt swing out, PMX only) 936
5110-003 Battery (24 Volt swing out, PMX only) 938
5110-004 Battery (GNB battery pack) 940
5160-015 General alarm signal 942
5180-004 Current collector, cable drum 944
5190-021 Battery cut out contactor / plug (12 Volt battery connector) 946
5190-022 Battery cut out contactor / plug (24 Volt battery connector) 948
5190-023 Battery cut out contactor / plug (battery connector) 950
5230-003 Voltage / battery indicator 952
5290-001 Hourmeter / speedometer 954
5310-020 Start / stop switch 956
5310-022 Start / stop switch (Lift limit) 958
5330-011 Speed controls 960
5390-003 Control cables / harness 962
5390-029 Control cables / harness (24 Volt) 964
5390-030 Control cables / harness (12 Volt) 966
5430-016 Motor cables, resistors (24 Volt) 968
5430-017 Motor cables, resistors (12 Volt) 970
5435-001 Contactor panel (24 Volt ) 972
5435-002 Contactor panel (12 Volt ) 974
5440-003 Direction contactors (12 Volt) 976
5460-016 Transistor panel (24 Volt, 200 Amp system) 978
5460-017 Transistor panel (12 Volt) 980
5510-011 Micro switches 982
5520-000 Relay (12 Volt ) 984
5810-012 Pump motor (12 Volt) 986
5810-013 Pump motor (24 Volt) 988
6000 Hydraulic System 989
6100-020 Hydraulic pump 990
6125-020 Hoses, pipes, connections, mounting points 992
7000 Operating Function – Lifting Device 993
7310-012 Lift cylinder 994
7400-003 Lift and carrying devices (Skid adapter) 996
7400-004 Lift and carrying devices (Removable load backrest)1000
8000 Peripherial Equipment1001
8340-000 Battery charger (12 Volt GNB battery pack)1002
8340-001 Battery charger (24 Volt GNB battery pack)1004
9000 Options/Attachments1005
9660-005 Electrical heater (12 Volt)1006
9660-006 Electrical heater (24 Volt)1008
9910-000 Electrical controllers (Handset)1010
Back Cover1011
Front Cover1012
Parts Ordering Instructions1013
General Information1014
Index1017
0000 Chassis1022
0301-000 Frame / Chassis1024
0341-000 Inspection covers (Shields & guards)1028
0342-000 Inspection covers (12 Volt, PMX “EE”, Prime Drive 200)1030
0342-100 Inspection covers (“EE” electrical box)1032
0561-000 Platform1034
0641-000 Drivers controls (Speed & direction)1036
0642-000 Drivers controls (Hand rail)1038
0821-000 Finger / toe guards1040
0841-000 Driver protection (Reverser)1042
0851-000 Signs, warnings1044
1000 Motors1046
1750-000 Pump motor (12 Volt)1048
1750-100 Pump motor (24 Volt)1050
1760-000 Drive motor (12 Volt)1052
1760-101 Drive motor (24 Volt)1054
2000 Transmission/Drive Gear1056
2551-000 Mechanical drive gear unit1058
3000 Bake/Wheel System1060
3301-000 Parking brake system1062
3361-000 Brake drum / disc assembly1064
3531-000 Drive wheel1066
3541-000 Support / swivel wheel1068
3551-000 Fork / support arm / outrigger wheels1070
4000 Steering System1072
4111-000 Steering arm / wheel (Stem)1074
4112-000 Steering arm / wheel (Head)1076
4181-000 Steering bearing, radial bearing1078
5000 Electrical System1080
5111-000 Battery pack, swing out (12 Volt, PMX only)1082
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only)1084
5112-000 Battery pack, swing out (24 Volt, PMX only)1086
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)1088
5113-000 Battery pack (GNB battery)1090
5161-000 General alarm signal1092
5181-000 Current collector, cable drum1094
5191-000 Battery cut out contactor / plug (Battery connector)1096
5192-000 Battery cut out contactor / plug1098
5231-000 Voltage / battery indicator1100
5291-000 Hourmeter / speedometer1102
5311-000 Start / stop switch1104
5311-100 Start / stop switch (Lift limit)1106
5331-000 Speed controls1108
5391-000 Control cables / harness (Handle head)1110
5391-200 Control cables / harness (12 Volt)1112
5392-001 Control cables / harness (24 Volt)1114
5432-000 Motor cables, resistors (12 Volt)1116
5433-000 Motor cables, resistors (24 Volt)1118
5435-000 Contactor panel (12 Volt )1120
5436-000 Contactor panel (24 Volt )1122
5441-000 Direction contactors (12 Volt)1124
5462-000 Transistor controller (12 Volt)1126
5463-000 Transistor controller (24 Volt)1128
5511-000 Micro switches1130
5521-000 Relay, electrical modules (Relay)1132
5911-000 Circuit Breaker1134
5921-000 Solenoid1136
6000 Hydraulic System1138
6101-000 Hydraulic pump1140
6125-000 Hoses, pipes, connections, mounting points1142
6420-000 Lift cylinder / piston1144
8000 Peripheral/Installation Equipment1146
8341-000 Battery charger (12 Volt GNB battery pack)1148
8341-100 Battery charger (24 Volt GNB battery pack)1150
9000 Options/Attachments1152
9661-000 Electrical heater (12 Volt)1154
9661-100 Electrical heater (24 Volt)1156
9710-000 Skid adapter1158
9720-000 Removable load backrest1160
9910-000 Electrical controllers (Handset)1162
9999-000 Special tools and lubrications1164
Back Cover1165
Front Cover1166
Parts Ordering Instructions1168
General Information1169
Index1173
0000 Chassis1178
0301-000 Frame / Chassis Serial Number 25268001 – UP1180
0341-000 Inspection covers (Shields & guards)1184
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP1186
0561-000 Platform1188
0641-000 Drivers controls (Speed & direction)1190
0642-000 Drivers controls (Hand rail)1192
0821-000 Finger / toe guards1194
0841-000 Driver protection (Reverser) Serial Number 25268001 – UP1196
0850-000 Signs, warnings1198
1000 Motors1200
1750-000 Pump motor (12 Volt)1202
1750-100 Pump motor (24 Volt)1204
1760-000 Drive motor (12 Volt)1206
1760-101 Drive motor (24 Volt) Serial Number 27107005 – UP1208
2000 Transmission / Drive Gear1210
2551-000 Mechanical drive gear unit1212
3000 Brake / Wheel System1214
3301-000 Parking brake system1216
3361-000 Brake drum / disc assembly1218
3531-000 Drive wheel1220
3541-000 Support / swivel wheel1222
3551-000 Fork / support arm / outrigger wheels1224
4000 Steering System1226
4111-000 Steering arm / wheel (Stem)1228
4112-000 Steering arm / wheel (Head)1230
4181-000 Steering bearing, radial bearing1232
5000 Electrical System1234
5111-000 Battery pack, swing out (12 Volt, PMX only)1236
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only)1238
5112-000 Battery pack, swing out (24 Volt, PMX only)1240
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)1242
5113-000 Battery pack (GNB battery)1244
5161-000 Horn1246
5181-000 Current collector, cable drum1248
5191-000 Battery cut out contactor / plug (Battery connector)1250
5192-000 Battery cut out contactor / plug1252
5231-000 Voltage / battery indicator1254
5291-000 Hourmeter / speedometer1256
5311-000 Start / stop switch1258
5311-100 Start / stop switch (Lift limit)1260
5331-000 Speed controls1262
5391-000 Control cables / harness (Handle head)1264
5391-200 Control cables / harness (12 Volt) Serial Number 27107005 – UP1266
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP1268
5432-000 Motor cables, resistors (12 Volt) Serial Number 27107005 – UP1270
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP1272
5435-000 Contactor panel (12 Volt ) Serial Number 27107005 – UP1274
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP1276
5441-000 Direction contactors (12 Volt)1278
5462-000 Transistor controller (12 Volt) Serial Number 27107005 – UP1280
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP1282
5511-000 Micro switches1284
5521-000 Relay, electrical modules (Relay)1286
5911-000 Circuit Breaker1288
5921-000 Solenoid1290
6000 Hydraulic System1292
6101-000 Hydraulic pump1294
6125-000 Hoses, pipes, connections, mounting points1296
6420-000 Lift cylinder / piston1298
7000 Operating Function – Lifting Device1300
8000 Peripheral / Installation Equipment1302
8341-000 Battery charger (12 Volt GNB battery pack)1304
8341-100 Battery charger (24 Volt GNB battery pack)1306
9000 Options / Attachments1308
9661-000 Electrical heater (12 Volt)1310
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP1312
9710-000 Skid adapter1314
9720-000 Removable load backrest1316
10000 Tools1318
10010-000 Electrical controllers (Handset)1320
10020-000 Special tools and lubrications1322
11000 Numerical Index1324
PMX/QMX Electical Truck Numerical Index1326
Back Cover1333
Front Cover1334
Parts Ordering Instructions1336
General Information1337
Index1340
0000 Chassis1344
0301-000 Frame / Chassis Serial Number 25268001 – UP1346
0341-000 Inspection covers (Shields & guards)1350
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP1352
0561-000 Platform1354
0641-000 Drivers controls (Speed & direction)1356
0642-000 Drivers controls (Hand rail)1358
0821-001 Finger / toe guards Serial number 30178001 – UP1360
0821-100 Wrap around toe guard1362
0841-000 Driver protection (Reverser) Serial Number 27107005 – UP1364
0851-000 Signs, warnings1366
1000 Motors1368
1750-101 Pump motor (24 Volt) Serial Number 30122001 – UP1370
1760-102 Drive motor (24 Volt) “E” Serial Number 29245001 – UP1372
1760-200 Drive motor (24 Volt) “EE” Serial Number 29245001 – UP1374
2000 Transmission / Drive Gear1376
2551-002 Mechanical drive gear unit Serial Number 30196001 – UP1378
3000 Brake / Wheel System1380
3301-002 Parking brake system Serial Number 30196001 – UP1382
3361-000 Brake drum / disc assembly1384
3531-000 Drive wheel1386
3541-000 Support / swivel wheel1388
3551-000 Fork / support arm / outrigger wheels1390
4000 Steering System1392
4111-000 Steering arm / wheel (Stem)1394
4112-000 Steering arm / wheel (Head)1396
4181-001 Steering bearing, radial bearing Serial Number 29235001 – UP1398
5000 Electrical System1400
5112-000 Battery pack, swing out (24 Volt, PMX only)1402
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)1404
5113-100 Battery pack (GNB Pallet Pro™ battery pack)1406
5114-000 Battery pack (Optima battery)1408
5161-000 Horn1410
5181-000 Current collector, cable drum1412
5191-000 Battery cut out contactor / plug (Battery connector)1414
5192-000 Battery cut out contactor / plug1416
5231-000 Voltage / battery indicator1418
5291-000 Hourmeter / speedometer1420
5311-000 Start / stop switch1422
5311-100 Start / stop switch (Lift limit)1424
5331-000 Speed controls1426
5391-000 Control cables / harness (Handle head)1428
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP1430
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP1432
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP1434
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP1436
5511-000 Micro switches1438
5521-000 Relay, electrical modules (Relay)1440
5911-000 Power circuit Breaker1442
5921-000 Solenoid1444
6000 Hydraulic System1446
6101-001 Hydraulic pump (24 Volt) Serial number 30122001 – UP1448
6125-000 Hoses, pipes, connections, mounting points1450
6420-000 Lift cylinder / piston1452
7000 Operating Function – Lifting Device1454
8000 Peripheral / Installation Equipment1456
9000 Options / Attachments1458
9720-000 Removable load backrest1460
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP1462
9710-000 Skid adapter1464
10000 Tools1466
10010-000 Electrical controllers (Handset)1468
10020-000 Special tools and lubrications1470
11000 Numerical Index1472
PMX and QMX Electical Truck Alphabetical Index1474
PMX and QMX Electical Truck Numerical Index1478
Back Cover1483
Front Cover1484
Parts Ordering Instructions1486
General Information1487
Index1490
0000 Chassis1494
0301-001 Frame / Chassis Serial Number 32007001 – UP1496
0341-000 Inspection covers (Shields & guards)1500
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP1502
0561-000 Platform QMX Only)1504
0641-000 Drivers controls (Speed & direction)1506
0642-000 Drivers controls (Hand rail)1508
0821-0011509
0821-001 Finger / toe guards Serial number 30178001 – UP1510
0821-100 Wrap around toe guard1512
0841-000 Driver protection (Reverser) Serial Number 25268001 – UP1514
0851-000 Signs, warnings1516
1000 Motors1518
1750-1011519
1750-101 Pump motor (24 Volt) Serial Number 30122001 – UP1520
1760-102 Drive motor (24 Volt) “E” Serial Number 29245001 – UP1522
1760-200 Drive motor (24 Volt) “EE” Serial Number 29245001 – UP1524
2000 Transmission / Drive Gear1526
3000 Brake / Wheel System1530
3301-0021531
3301-002 Parking brake system Serial Number 30196001 – UP1532
3361-000 Brake drum / disc assembly1534
3531-000 Drive wheel1536
3541-001 Support / swivel wheel (PMX Only)1538
3551-000 Fork / support arm / outrigger wheels1540
3560-000 Caster assembly (PMX Only)1542
3560-100 Caster assembly (QMX Only)1544
4000 Steering System1546
4111-000 Steering arm / wheel (Stem)1548
4112-000 Steering arm / wheel (Head)1550
4181-0011551
4181-001 Steering bearing, radial bearing Serial Number 29235001 – UP1552
5000 Electrical System1554
5112-000 Battery pack, swing out (24 Volt, PMX only)1556
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)1558
5113-100 Battery pack (GNB Pallet Pro™ battery pack)1560
5114-000 Battery pack (Optima battery)1562
5161-000 Horn1564
5181-000 Current collector, cable drum1566
5191-000 Battery cut out contactor / plug (Battery connector)1568
5192-000 Battery cut out contactor / plug1570
5231-000 Voltage / battery indicator1572
5291-000 Hourmeter / speedometer1574
5311-000 Start / stop switch1576
5311-100 Start / stop switch (Lift limit)1578
5331-000 Speed controls1580
5391-000 Control cables / harness (Handle head)1582
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP1584
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP1586
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP1588
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP1590
5511-000 Micro switches1592
5521-000 Relay, electrical modules (Relay)1594
5911-000 Power circuit Breaker1596
5921-000 Solenoid1598
6000 Hydraulic System1600
6101-0011601
6101-001 Hydraulic pump (24 Volt) Serial number 30122001 – UP1602
6125-001 Hoses, pipes, connections, mounting points Serial number 30122001 – UP1604
6420-000 Lift cylinder / piston1606
7000 Operating Function – Lifting Device1608
8000 Peripheral / Installation Equipment1610
9000 Options / Attachments1612
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP1614
9710-000 Skid adapter1616
9720-000 Removable load backrest1618
10000 Tools1620
10010-000 Electrical controllers (Handset)1622
10020-000 Special tools and lubrications1624
11000 Alphabetical/ Numerical Index1626
BT Prime-Mover, Inc1627
Back Cover1637Front Cover 2
Parts Ordering Instructions 3
General Information 4
Alphabetical Index 5
Figure # 101 519
Numerical Index 522
Back Cover 531
Front Cover 532
Parts Ordering Instructions 533
General Information 534
Alphabetical Index 535
Group 00 537
Figure # 01 Decals and Parts List Assembly 537
Group 10 539
Figure # 11 Handle and Transmission Installation 539
Figure # 12 Handle Stem Assembly 541
Figure # 13 Control Handle Head Assembly 543
Figure # 14 Transmission Assembly 545
Figure # 15 Drive Wheel Assembly 547
Group 20 549
Figure # 21 Electrical Schematic, 12 Volt PMX 549
Figure # 22 Electrical Schematic Symbols 550
Figure # 23 Electrical Assembly, 12 Volt PMX 551
Figure # 24 Panel Assembly, 12 Volt PMX 553
Figure # 25 Forward & Rearward Contactor Assembly, 12 Volt PMX 555
Figure # 26 Electrical Schematic, 24 Volt “E” & “EE” PMX 557
Figure # 27 Electrical Schematic Symbols 558
Figure # 28 Electrical Assembly, 24 Volt “E” PMX 559
Figure # 29 Panel Assembly, 24 Volt “E” PMX 559
Figure # 210 Electrical Assembly, 24 Volt “EE” PMX 563
Figure # 211 Panel Assembly, 24 Volt “EE” PMX 565
Figure # 212 Electrical Schematic, QMX 567
Figure # 213 Electrical Schematic Symbols 568
Figure # 214 Electrical Assembly, QMX 569
Figure # 215 Panel Assembly, QMX 571
Figure # 216 Drive Motor Assembly, 12 Volt PMX 573
Figure # 217 Drive Motor Assembly, 24 Volt 575
Figure # 218 Pump Motor Assembly 577
Figure # 219 Electrical Cold Storage 579
Figure # 220 Electrical Lift Interrupt, Gauges and Plug List 581
Figure # 221 Power Connector Assembly 583
Group 30 585
Figure # 31 Hydraulic Schematic 585
Figure # 32 Hydraulic Schematic Symbols 586
Figure # 33 Hydraulic System Assembly 587
Figure # 34 Hydraulic Pump and Motor Assembly 589
Group 40 591
Figure # 41 Shielding Assembly 591
Figure # 42 Lift Frame and Carrier Frame 593
Figure # 43 Hand Rail Assembly, QMX 597
Figure # 44 Rider Platform, QMX 599
Figure # 45 Skid Adapter Assembly, PMX 601
Figure # 46 Stabilizing Caster Installation, PMX 605
Group 50 607
Figure # 51 Battery Pack Charger Diagram, Swing Out PMX Only 607
Figure # 52 Electrical Schematic Symbols 608
Figure # 53 Battery Pack, Swing Out PMX Only 609
Figure # 54 Battery Pack Cable Assembly, Swing Out PMX Only 611
Figure # 55 Battery Pack Connector Assembly, Swing Out PMX Only 613
Figure # 56 Battery Pack Charger Diagram, NDC Battery Pack 615
Figure # 57 Electrical Schematic Symbols 616
Figure # 58 Battery Pack, NDC Battery Pack 617
Figure # 59 Battery Pack Charger, NDC Battery Pack 619
Group 100 621
Figure # 101 Special Tools and Lubrications 621
Numerical Index 624
Back Cover 633
Front Cover 634
Parts Ordering Instructions 635
General Information 636
Index 638
0000 Chassis 641
0300-003 Frame / Chassis 642
0340-010 Inspection covers (Shields & guards) 646
0340-013 Inspection covers (“EE” electrical box) 648
0560-000 Platform 650
0640-016 Drivers controls (Speed & direction) 652
0640-019 Drivers controls (Hand rail) 654
0820-004 Finger / toe guards 656
0850-007 Signs, warnings 658
0840-015 Driver protection (Reverser) 660
1000 Motors 661
1700-009 Electrical drive motor (12 Volt) 662
1700-014 Electrical drive motor (24 Volt 200 AMP traction system) 664
2000 Transmission/Drive Gear 665
2550-009 Mechanical drive gear unit 666
3000 Brake/Wheel System 667
3300-004 Parking brake system 668
3360-000 Brake drum/disc assembly 670
3530-004 Drive wheel 672
3540-006 Support / swivel wheel 674
3550-009 Fork / support arm / outrigger wheels 676
4000 Steering System 677
4110-025 Steering arm / wheel (Stem) 678
4110-026 Steering arm / wheel (Head) 680
4180-007 Steering bearing, radial bearing 682
5000 Electrical System 683
5110-000 Battery (12 Volt swing out, PMX only) 684
5110-001 Battery (24 Volt swing out, PMX only) 686
5110-002 Battery (12 Volt swing out, PMX only) 688
5110-003 Battery (24 Volt swing out, PMX only) 690
5110-004 Battery (GNB battery pack) 692
5160-015 General alarm signal 694
5180-003 Current collector, cable drum 696
5190-021 Battery cut out contactor / plug (12 Volt battery connector) 698
5190-022 Battery cut out contactor / plug (24 Volt battery connector) 700
5190-023 Battery cut out contactor / plug (battery connector) 702
5230-003 Voltage / battery indicator 704
5290-001 Hourmeter / speedometer 706
5310-020 Start / stop switch 708
5310-022 Start / stop switch (Lift limit) 710
5330-011 Speed controls 712
5390-003 Control cables / harness 714
5390-029 Control cables / harness (24 Volt) 716
5390-030 Control cables / harness (12 Volt) 718
5430-016 Motor cables, resistors (24 Volt) 720
5430-017 Motor cables, resistors (12 Volt) 722
5435-001 Contactor panel (24 Volt ) 724
5435-002 Contactor panel (12 Volt ) 726
5440-003 Direction contactors (12 Volt) 728
5460-016 Transistor panel (24 Volt, 200 Amp system) 730
5460-017 Transistor panel (12 Volt) 732
5510-011 Micro switches 734
5520-000 Relay (12 Volt ) 736
5810-012 Pump motor (12 Volt) 738
5810-013 Pump motor (24 Volt) 740
6000 Hydraulic System 741
6100-020 Hydraulic pump 742
6125-020 Hoses, pipes, connections, mounting points 744
7000 Operating Function – Lifting Device 745
7310-012 Lift cylinder 746
7400-003 Lift and carrying devices (Skid adapter) 748
7400-004 Lift and carrying devices (Removable load backrest) 752
8000 Peripherial Equipment 753
8340-000 Battery charger (12 Volt GNB battery pack) 754
8340-001 Battery charger (24 Volt GNB battery pack) 756
9000 Options/Attachments 757
9660-005 Electrical heater (12 Volt) 758
9660-006 Electrical heater (24 Volt) 760
9910-000 Electrical controllers (Handset) 762
Back Cover 763
Front Cover 764
Parts Ordering Instructions 765
General Information 766
Index 768
0000 Chassis 771
0300-003 Frame / Chassis 772
0340-010 Inspection covers (Shields & guards) 776
0560-000 Platform 778
0640-016 Drivers controls (Speed & direction) 780
0640-019 Drivers controls (Hand rail) 782
0820-004 Finger / toe guards 784
0840-014 Driver protection 786
0850-007 Signs, warnings 788
1000 Motors 789
1700-009 Electrical drive motor (12 Volt) 790
1700-010 Electrical drive motor (24 Volt “E”) 792
1700-011 Electrical drive motor (24 Volt “EE”) 794
2000 Transmission/Drive Gear 795
2550-009 Mechanical drive gear unit 796
3000 Brake/Wheel System 797
3300-004 Parking brake system 798
3360-000 Brake drum/disc assembly 800
3530-004 Drive wheel 802
3540-006 Support / swivel wheel 804
3550-009 Fork / support arm / outrigger wheels 806
4000 Steering System 807
4110-025 Steering arm / wheel (Stem) 808
4110-026 Steering arm / wheel (Head) 810
4180-007 Steering bearing, radial bearing 812
5000 Electrical System 813
5100-010 General electrical compartments (12 Volt PMX) 814
5100-011 General electrical compartments (24 Volt PMX “E”) 816
5100-012 General electrical compartments (24 Volt PMX “EE”) 818
5100-013 General electrical compartments (QMX) 820
5100-014 General electrical compartments (12 Volt PMX) 822
5100-015 General electrical compartments (24 Volt PMX “E”) 824
5100-016 General electrical compartments (12 Volt PMX “EE”) 826
5100-017 General electrical compartments (QMX) 828
5110-000 Battery (12 Volt swing out, PMX only) 830
5110-001 Battery (24 Volt swing out, PMX only) 832
5110-002 Battery (12 Volt swing out, PMX only) 834
5110-003 Battery (24 Volt swing out, PMX only) 836
5110-004 Battery (GNB battery pack) 838
5160-013 General alarm signal 840
5190-017 Battery cut out contactor / plug (battery connector) 842
5230-003 Voltage / battery indicator 844
5290-001 Hourmeter / speedometer 846
5310-020 Start / stop switch 848
5330-011 Speed controls 850
5390-003 Control cables / harness 852
5440-003 Direction contactors (12 Volt) 854
5510-011 Micro switches 856
5810-012 Pump motor (12 Volt) 858
5810-013 Pump motor (24 Volt) 860
6000 Hydraulic System 861
6100-020 Hydraulic pump 862
6125-020 Hoses, pipes, connections, mounting points 864
7000 Operating Function – Lifting Device 865
7310-012 Lift cylinder 866
7400-003 Lift and carrying devices (Skid adapter) 868
7400-004 Lift and carrying devices (Removable load backrest) 872
8000 Peripherial Equipment 873
8340-000 Battery charger (12 Volt GNB battery pack) 874
8340-001 Battery charger (24 Volt GNB battery pack) 876
9000 Options/Attachments 877
9660-003 Electrical heater 878
9999-000 Special tools and lubrications 880
Back Cover 881
Front Cover 882
Parts Ordering Instructions 883
General Information 884
Index 886
0000 Chassis 889
0300-003 Frame / Chassis 890
0340-010 Inspection covers (Shields & guards) 894
0340-013 Inspection covers (“EE” electrical box) 896
0560-000 Platform 898
0640-016 Drivers controls (Speed & direction) 900
0640-019 Drivers controls (Hand rail) 902
0820-004 Finger / toe guards 904
0840-015 Driver protection (Reverser) 906
0850-007 Signs, warnings 908
1000 Motors 909
1700-009 Electrical drive motor (12 Volt) 910
1700-014 Electrical drive motor (24 Volt 200 AMP traction system) 912
2000 Transmission/Drive Gear 913
2550-009 Mechanical drive gear unit 914
3000 Brake/Wheel System 915
3300-004 Parking brake system 916
3360-000 Brake drum/disc assembly 918
3530-004 Drive wheel 920
3540-006 Support / swivel wheel 922
3550-009 Fork / support arm / outrigger wheels 924
4000 Steering System 925
4110-025 Steering arm / wheel (Stem) 926
4110-026 Steering arm / wheel (Head) 928
4180-007 Steering bearing, radial bearing 930
5000 Electrical System 931
5110-000 Battery (12 Volt swing out, PMX only) 932
5110-001 Battery (24 Volt swing out, PMX only) 934
5110-002 Battery (12 Volt swing out, PMX only) 936
5110-003 Battery (24 Volt swing out, PMX only) 938
5110-004 Battery (GNB battery pack) 940
5160-015 General alarm signal 942
5180-004 Current collector, cable drum 944
5190-021 Battery cut out contactor / plug (12 Volt battery connector) 946
5190-022 Battery cut out contactor / plug (24 Volt battery connector) 948
5190-023 Battery cut out contactor / plug (battery connector) 950
5230-003 Voltage / battery indicator 952
5290-001 Hourmeter / speedometer 954
5310-020 Start / stop switch 956
5310-022 Start / stop switch (Lift limit) 958
5330-011 Speed controls 960
5390-003 Control cables / harness 962
5390-029 Control cables / harness (24 Volt) 964
5390-030 Control cables / harness (12 Volt) 966
5430-016 Motor cables, resistors (24 Volt) 968
5430-017 Motor cables, resistors (12 Volt) 970
5435-001 Contactor panel (24 Volt ) 972
5435-002 Contactor panel (12 Volt ) 974
5440-003 Direction contactors (12 Volt) 976
5460-016 Transistor panel (24 Volt, 200 Amp system) 978
5460-017 Transistor panel (12 Volt) 980
5510-011 Micro switches 982
5520-000 Relay (12 Volt ) 984
5810-012 Pump motor (12 Volt) 986
5810-013 Pump motor (24 Volt) 988
6000 Hydraulic System 989
6100-020 Hydraulic pump 990
6125-020 Hoses, pipes, connections, mounting points 992
7000 Operating Function – Lifting Device 993
7310-012 Lift cylinder 994
7400-003 Lift and carrying devices (Skid adapter) 996
7400-004 Lift and carrying devices (Removable load backrest)1000
8000 Peripherial Equipment1001
8340-000 Battery charger (12 Volt GNB battery pack)1002
8340-001 Battery charger (24 Volt GNB battery pack)1004
9000 Options/Attachments1005
9660-005 Electrical heater (12 Volt)1006
9660-006 Electrical heater (24 Volt)1008
9910-000 Electrical controllers (Handset)1010
Back Cover1011
Front Cover1012
Parts Ordering Instructions1013
General Information1014
Index1017
0000 Chassis1022
0301-000 Frame / Chassis1024
0341-000 Inspection covers (Shields & guards)1028
0342-000 Inspection covers (12 Volt, PMX “EE”, Prime Drive 200)1030
0342-100 Inspection covers (“EE” electrical box)1032
0561-000 Platform1034
0641-000 Drivers controls (Speed & direction)1036
0642-000 Drivers controls (Hand rail)1038
0821-000 Finger / toe guards1040
0841-000 Driver protection (Reverser)1042
0851-000 Signs, warnings1044
1000 Motors1046
1750-000 Pump motor (12 Volt)1048
1750-100 Pump motor (24 Volt)1050
1760-000 Drive motor (12 Volt)1052
1760-101 Drive motor (24 Volt)1054
2000 Transmission/Drive Gear1056
2551-000 Mechanical drive gear unit1058
3000 Bake/Wheel System1060
3301-000 Parking brake system1062
3361-000 Brake drum / disc assembly1064
3531-000 Drive wheel1066
3541-000 Support / swivel wheel1068
3551-000 Fork / support arm / outrigger wheels1070
4000 Steering System1072
4111-000 Steering arm / wheel (Stem)1074
4112-000 Steering arm / wheel (Head)1076
4181-000 Steering bearing, radial bearing1078
5000 Electrical System1080
5111-000 Battery pack, swing out (12 Volt, PMX only)1082
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only)1084
5112-000 Battery pack, swing out (24 Volt, PMX only)1086
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)1088
5113-000 Battery pack (GNB battery)1090
5161-000 General alarm signal1092
5181-000 Current collector, cable drum1094
5191-000 Battery cut out contactor / plug (Battery connector)1096
5192-000 Battery cut out contactor / plug1098
5231-000 Voltage / battery indicator1100
5291-000 Hourmeter / speedometer1102
5311-000 Start / stop switch1104
5311-100 Start / stop switch (Lift limit)1106
5331-000 Speed controls1108
5391-000 Control cables / harness (Handle head)1110
5391-200 Control cables / harness (12 Volt)1112
5392-001 Control cables / harness (24 Volt)1114
5432-000 Motor cables, resistors (12 Volt)1116
5433-000 Motor cables, resistors (24 Volt)1118
5435-000 Contactor panel (12 Volt )1120
5436-000 Contactor panel (24 Volt )1122
5441-000 Direction contactors (12 Volt)1124
5462-000 Transistor controller (12 Volt)1126
5463-000 Transistor controller (24 Volt)1128
5511-000 Micro switches1130
5521-000 Relay, electrical modules (Relay)1132
5911-000 Circuit Breaker1134
5921-000 Solenoid1136
6000 Hydraulic System1138
6101-000 Hydraulic pump1140
6125-000 Hoses, pipes, connections, mounting points1142
6420-000 Lift cylinder / piston1144
8000 Peripheral/Installation Equipment1146
8341-000 Battery charger (12 Volt GNB battery pack)1148
8341-100 Battery charger (24 Volt GNB battery pack)1150
9000 Options/Attachments1152
9661-000 Electrical heater (12 Volt)1154
9661-100 Electrical heater (24 Volt)1156
9710-000 Skid adapter1158
9720-000 Removable load backrest1160
9910-000 Electrical controllers (Handset)1162
9999-000 Special tools and lubrications1164
Back Cover1165
Front Cover1166
Parts Ordering Instructions1168
General Information1169
Index1173
0000 Chassis1178
0301-000 Frame / Chassis Serial Number 25268001 – UP1180
0341-000 Inspection covers (Shields & guards)1184
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP1186
0561-000 Platform1188
0641-000 Drivers controls (Speed & direction)1190
0642-000 Drivers controls (Hand rail)1192
0821-000 Finger / toe guards1194
0841-000 Driver protection (Reverser) Serial Number 25268001 – UP1196
0850-000 Signs, warnings1198
1000 Motors1200
1750-000 Pump motor (12 Volt)1202
1750-100 Pump motor (24 Volt)1204
1760-000 Drive motor (12 Volt)1206
1760-101 Drive motor (24 Volt) Serial Number 27107005 – UP1208
2000 Transmission / Drive Gear1210
2551-000 Mechanical drive gear unit1212
3000 Brake / Wheel System1214
3301-000 Parking brake system1216
3361-000 Brake drum / disc assembly1218
3531-000 Drive wheel1220
3541-000 Support / swivel wheel1222
3551-000 Fork / support arm / outrigger wheels1224
4000 Steering System1226
4111-000 Steering arm / wheel (Stem)1228
4112-000 Steering arm / wheel (Head)1230
4181-000 Steering bearing, radial bearing1232
5000 Electrical System1234
5111-000 Battery pack, swing out (12 Volt, PMX only)1236
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only)1238
5112-000 Battery pack, swing out (24 Volt, PMX only)1240
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)1242
5113-000 Battery pack (GNB battery)1244
5161-000 Horn1246
5181-000 Current collector, cable drum1248
5191-000 Battery cut out contactor / plug (Battery connector)1250
5192-000 Battery cut out contactor / plug1252
5231-000 Voltage / battery indicator1254
5291-000 Hourmeter / speedometer1256
5311-000 Start / stop switch1258
5311-100 Start / stop switch (Lift limit)1260
5331-000 Speed controls1262
5391-000 Control cables / harness (Handle head)1264
5391-200 Control cables / harness (12 Volt) Serial Number 27107005 – UP1266
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP1268
5432-000 Motor cables, resistors (12 Volt) Serial Number 27107005 – UP1270
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP1272
5435-000 Contactor panel (12 Volt ) Serial Number 27107005 – UP1274
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP1276
5441-000 Direction contactors (12 Volt)1278
5462-000 Transistor controller (12 Volt) Serial Number 27107005 – UP1280
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP1282
5511-000 Micro switches1284
5521-000 Relay, electrical modules (Relay)1286
5911-000 Circuit Breaker1288
5921-000 Solenoid1290
6000 Hydraulic System1292
6101-000 Hydraulic pump1294
6125-000 Hoses, pipes, connections, mounting points1296
6420-000 Lift cylinder / piston1298
7000 Operating Function – Lifting Device1300
8000 Peripheral / Installation Equipment1302
8341-000 Battery charger (12 Volt GNB battery pack)1304
8341-100 Battery charger (24 Volt GNB battery pack)1306
9000 Options / Attachments1308
9661-000 Electrical heater (12 Volt)1310
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP1312
9710-000 Skid adapter1314
9720-000 Removable load backrest1316
10000 Tools1318
10010-000 Electrical controllers (Handset)1320
10020-000 Special tools and lubrications1322
11000 Numerical Index1324
PMX/QMX Electical Truck Numerical Index1326
Back Cover1333
Front Cover1334
Parts Ordering Instructions1336
General Information1337
Index1340
0000 Chassis1344
0301-000 Frame / Chassis Serial Number 25268001 – UP1346
0341-000 Inspection covers (Shields & guards)1350
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP1352
0561-000 Platform1354
0641-000 Drivers controls (Speed & direction)1356
0642-000 Drivers controls (Hand rail)1358
0821-001 Finger / toe guards Serial number 30178001 – UP1360
0821-100 Wrap around toe guard1362
0841-000 Driver protection (Reverser) Serial Number 27107005 – UP1364
0851-000 Signs, warnings1366
1000 Motors1368
1750-101 Pump motor (24 Volt) Serial Number 30122001 – UP1370
1760-102 Drive motor (24 Volt) “E” Serial Number 29245001 – UP1372
1760-200 Drive motor (24 Volt) “EE” Serial Number 29245001 – UP1374
2000 Transmission / Drive Gear1376
2551-002 Mechanical drive gear unit Serial Number 30196001 – UP1378
3000 Brake / Wheel System1380
3301-002 Parking brake system Serial Number 30196001 – UP1382
3361-000 Brake drum / disc assembly1384
3531-000 Drive wheel1386
3541-000 Support / swivel wheel1388
3551-000 Fork / support arm / outrigger wheels1390
4000 Steering System1392
4111-000 Steering arm / wheel (Stem)1394
4112-000 Steering arm / wheel (Head)1396
4181-001 Steering bearing, radial bearing Serial Number 29235001 – UP1398
5000 Electrical System1400
5112-000 Battery pack, swing out (24 Volt, PMX only)1402
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)1404
5113-100 Battery pack (GNB Pallet Pro™ battery pack)1406
5114-000 Battery pack (Optima battery)1408
5161-000 Horn1410
5181-000 Current collector, cable drum1412
5191-000 Battery cut out contactor / plug (Battery connector)1414
5192-000 Battery cut out contactor / plug1416
5231-000 Voltage / battery indicator1418
5291-000 Hourmeter / speedometer1420
5311-000 Start / stop switch1422
5311-100 Start / stop switch (Lift limit)1424
5331-000 Speed controls1426
5391-000 Control cables / harness (Handle head)1428
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP1430
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP1432
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP1434
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP1436
5511-000 Micro switches1438
5521-000 Relay, electrical modules (Relay)1440
5911-000 Power circuit Breaker1442
5921-000 Solenoid1444
6000 Hydraulic System1446
6101-001 Hydraulic pump (24 Volt) Serial number 30122001 – UP1448
6125-000 Hoses, pipes, connections, mounting points1450
6420-000 Lift cylinder / piston1452
7000 Operating Function – Lifting Device1454
8000 Peripheral / Installation Equipment1456
9000 Options / Attachments1458
9720-000 Removable load backrest1460
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP1462
9710-000 Skid adapter1464
10000 Tools1466
10010-000 Electrical controllers (Handset)1468
10020-000 Special tools and lubrications1470
11000 Numerical Index1472
PMX and QMX Electical Truck Alphabetical Index1474
PMX and QMX Electical Truck Numerical Index1478
Back Cover1483
Front Cover1484
Parts Ordering Instructions1486
General Information1487
Index1490
0000 Chassis1494
0301-001 Frame / Chassis Serial Number 32007001 – UP1496
0341-000 Inspection covers (Shields & guards)1500
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP1502
0561-000 Platform QMX Only)1504
0641-000 Drivers controls (Speed & direction)1506
0642-000 Drivers controls (Hand rail)1508
0821-0011509
0821-001 Finger / toe guards Serial number 30178001 – UP1510
0821-100 Wrap around toe guard1512
0841-000 Driver protection (Reverser) Serial Number 25268001 – UP1514
0851-000 Signs, warnings1516
1000 Motors1518
1750-1011519
1750-101 Pump motor (24 Volt) Serial Number 30122001 – UP1520
1760-102 Drive motor (24 Volt) “E” Serial Number 29245001 – UP1522
1760-200 Drive motor (24 Volt) “EE” Serial Number 29245001 – UP1524
2000 Transmission / Drive Gear1526
3000 Brake / Wheel System1530
3301-0021531
3301-002 Parking brake system Serial Number 30196001 – UP1532
3361-000 Brake drum / disc assembly1534
3531-000 Drive wheel1536
3541-001 Support / swivel wheel (PMX Only)1538
3551-000 Fork / support arm / outrigger wheels1540
3560-000 Caster assembly (PMX Only)1542
3560-100 Caster assembly (QMX Only)1544
4000 Steering System1546
4111-000 Steering arm / wheel (Stem)1548
4112-000 Steering arm / wheel (Head)1550
4181-0011551
4181-001 Steering bearing, radial bearing Serial Number 29235001 – UP1552
5000 Electrical System1554
5112-000 Battery pack, swing out (24 Volt, PMX only)1556
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only)1558
5113-100 Battery pack (GNB Pallet Pro™ battery pack)1560
5114-000 Battery pack (Optima battery)1562
5161-000 Horn1564
5181-000 Current collector, cable drum1566
5191-000 Battery cut out contactor / plug (Battery connector)1568
5192-000 Battery cut out contactor / plug1570
5231-000 Voltage / battery indicator1572
5291-000 Hourmeter / speedometer1574
5311-000 Start / stop switch1576
5311-100 Start / stop switch (Lift limit)1578
5331-000 Speed controls1580
5391-000 Control cables / harness (Handle head)1582
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP1584
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP1586
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP1588
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP1590
5511-000 Micro switches1592
5521-000 Relay, electrical modules (Relay)1594
5911-000 Power circuit Breaker1596
5921-000 Solenoid1598
6000 Hydraulic System1600
6101-0011601
6101-001 Hydraulic pump (24 Volt) Serial number 30122001 – UP1602
6125-001 Hoses, pipes, connections, mounting points Serial number 30122001 – UP1604
6420-000 Lift cylinder / piston1606
7000 Operating Function – Lifting Device1608
8000 Peripheral / Installation Equipment1610
9000 Options / Attachments1612
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP1614
9710-000 Skid adapter1616
9720-000 Removable load backrest1618
10000 Tools1620
10010-000 Electrical controllers (Handset)1622
10020-000 Special tools and lubrications1624
11000 Alphabetical/ Numerical Index1626
BT Prime-Mover, Inc1627
Back Cover1637

IMAGES PREVIEW OF THE MANUAL: