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BT Prime-Mover RRX35/45, RSX40/50, RDX30 Parts Manual – PDF DOWNLOAD
BT Prime-Mover RRX35/45, RSX40/50, RDX30 Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover RRX35/45, RSX40/50, RDX30 Parts Manual – PDF DOWNLOAD
Language : English
Pages : 2687
Downloadable : Yes
File Type : PDF
306755-000 1997_April
306755-000 1997_August
306755-000 1998_July
306755-000 1999_May
306755-000 1999_October
306755-000 2000_July
306755-001 2001_June
306755-002 2001_July
306755-003 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover RRX35/45, RSX40/50, RDX30 Parts Manual – PDF DOWNLOAD
Front Cover................................................................................................. 2
Parts Ordering Instructions................................................................................. 3
General Information......................................................................................... 4
Index....................................................................................................... 6
Section 0000................................................................................................ 9
0340-006................................................................................................ 9
0390-002................................................................................................ 11
0450-007................................................................................................ 13
0640-011................................................................................................ 15
0540-012................................................................................................ 17
0680-000................................................................................................ 19
0810-000................................................................................................ 21
0820-003................................................................................................ 23
0850-003................................................................................................ 25
Section 1000................................................................................................ 27
1700-005................................................................................................ 27
Section 2000................................................................................................ 29
2550-008................................................................................................ 29
Section 3000................................................................................................ 31
3360-000................................................................................................ 31
3370-000................................................................................................ 33
3530-002................................................................................................ 35
3540-003................................................................................................ 37
3550-000................................................................................................ 39
3550-003................................................................................................ 41
3550-004................................................................................................ 43
3550-005................................................................................................ 45
3560-000................................................................................................ 47
Section 4000................................................................................................ 49
4110-009................................................................................................ 49
4180-006................................................................................................ 51
Section 5000................................................................................................ 53
5120-000................................................................................................ 53
5160-012................................................................................................ 55
5180-001................................................................................................ 57
5180-005................................................................................................ 59
5190-012................................................................................................ 61
5190-013................................................................................................ 63
5200-001................................................................................................ 65
5280-000................................................................................................ 67
5310-004................................................................................................ 69
5330-003................................................................................................ 71
5330-004................................................................................................ 73
5390-002................................................................................................ 75
5430-014................................................................................................ 77
5430-020................................................................................................ 79
5435-000................................................................................................ 81
5440-000................................................................................................ 83
5460-009................................................................................................ 85
5460-012................................................................................................ 87
5510-012................................................................................................ 89
5550-001................................................................................................ 91
5560-003................................................................................................ 93
5710-010................................................................................................ 95
5750-017................................................................................................ 97
5750-018................................................................................................ 99
5810-011................................................................................................ 101
5810-017................................................................................................ 103
5830-005................................................................................................ 105
5840-002................................................................................................ 107
Section 6000................................................................................................ 109
6100-019................................................................................................ 109
6110-006................................................................................................ 111
6120-004................................................................................................ 113
6120-007................................................................................................ 115
6125-009................................................................................................ 117
6125-011................................................................................................ 119
6125-012................................................................................................ 121
6125-014................................................................................................ 123
6125-015................................................................................................ 125
6125-016................................................................................................ 127
6125-027................................................................................................ 129
6125-029................................................................................................ 131
6125-030................................................................................................ 133
6125-031................................................................................................ 135
6125-032................................................................................................ 137
6125-033................................................................................................ 139
6125-034................................................................................................ 141
6125-035................................................................................................ 143
6125-036................................................................................................ 145
6125-037................................................................................................ 147
6130-038................................................................................................ 149
6140-007................................................................................................ 151
6140-010................................................................................................ 153
6210-006................................................................................................ 155
Section 7000................................................................................................ 157
7105-001................................................................................................ 157
7110-010................................................................................................ 159
7110-011................................................................................................ 161
7170-003................................................................................................ 163
7170-004................................................................................................ 165
7210-000................................................................................................ 167
7240-000................................................................................................ 169
7240-001................................................................................................ 171
7240-002................................................................................................ 173
7310-007................................................................................................ 175
7310-008................................................................................................ 177
7310-009................................................................................................ 179
7310-010................................................................................................ 181
7320-002................................................................................................ 183
7320-003................................................................................................ 185
7320-004................................................................................................ 187
7330-002................................................................................................ 189
7330-003................................................................................................ 191
7330-004................................................................................................ 193
7410-000................................................................................................ 195
Section 9000................................................................................................ 197
9310-000................................................................................................ 197
9310-001................................................................................................ 199
9310-002................................................................................................ 201
9360-000................................................................................................ 203
9370-007................................................................................................ 205
9500-010................................................................................................ 207
9500-012................................................................................................ 209
Back Cover.................................................................................................. 211
Front Cover................................................................................................. 212
Parts Ordering Instructions................................................................................. 213
General Information......................................................................................... 214
Index....................................................................................................... 216
0000 Chassis................................................................................................ 221
0340-006................................................................................................ 221
0340-024................................................................................................ 223
0390-002................................................................................................ 225
0450-007................................................................................................ 227
0640-011................................................................................................ 229
0640-012................................................................................................ 231
0640-013................................................................................................ 233
0680-000................................................................................................ 235
0810-000................................................................................................ 237
0820-003................................................................................................ 239
0850-003................................................................................................ 241
1000 Motors................................................................................................. 243
1700-005................................................................................................ 243
2000 Transmission/Drive Gear................................................................................ 245
2550-008................................................................................................ 245
3000 Brake/Wheel System..................................................................................... 247
3360-000................................................................................................ 247
3370-000................................................................................................ 249
3530-002................................................................................................ 251
3530-008................................................................................................ 253
3540-003................................................................................................ 255
3540-008................................................................................................ 257
3540-009................................................................................................ 259
3540-010................................................................................................ 261
3550-000................................................................................................ 263
3550-003................................................................................................ 265
3550-004................................................................................................ 267
3550-005................................................................................................ 269
3560-000................................................................................................ 271
4000 Steering System........................................................................................ 273
4110-009................................................................................................ 273
4180-006................................................................................................ 275
5000 Electrical System...................................................................................... 277
5120-000................................................................................................ 277
5160-012................................................................................................ 279
5180-001................................................................................................ 281
5180-005................................................................................................ 283
5190-006................................................................................................ 285
5190-012................................................................................................ 287
5190-013................................................................................................ 289
5200-001................................................................................................ 291
5280-000................................................................................................ 293
5310-004................................................................................................ 295
5330-003................................................................................................ 297
5330-004................................................................................................ 299
5360-002................................................................................................ 301
5390-002................................................................................................ 303
5430-014................................................................................................ 305
5430-020................................................................................................ 307
5435-000................................................................................................ 309
5440-000................................................................................................ 311
5460-009................................................................................................ 313
5460-012................................................................................................ 315
5510-002................................................................................................ 317
5510-012................................................................................................ 319
5550-001................................................................................................ 321
5590-003................................................................................................ 323
5710-010................................................................................................ 325
5750-017................................................................................................ 327
5750-018................................................................................................ 329
5810-011................................................................................................ 331
5810-017................................................................................................ 333
5830-005................................................................................................ 335
5840-002................................................................................................ 337
6000 Hydraulic System....................................................................................... 339
6100-019................................................................................................ 339
6110-006................................................................................................ 341
6120-004................................................................................................ 343
6120-007................................................................................................ 345
6125-009................................................................................................ 347
6125-011................................................................................................ 349
6125-012................................................................................................ 351
6125-015................................................................................................ 353
6125-016................................................................................................ 355
6125-029................................................................................................ 357
6125-030................................................................................................ 359
6125-031................................................................................................ 361
6125-032................................................................................................ 363
6125-033................................................................................................ 365
6125-034................................................................................................ 367
6125-035................................................................................................ 369
6125-037................................................................................................ 371
6125-039................................................................................................ 373
6125-040................................................................................................ 375
6125-042................................................................................................ 377
6125-043................................................................................................ 379
6125-044................................................................................................ 381
6130-008................................................................................................ 383
6140-010................................................................................................ 385
6140-011................................................................................................ 387
6210-008................................................................................................ 389
7000 Operating Function - Lifting Mast...................................................................... 391
7105-001................................................................................................ 391
7110-010................................................................................................ 393
7110-011................................................................................................ 395
7170-003................................................................................................ 397
7170-004................................................................................................ 399
7210-000................................................................................................ 401
7240-000................................................................................................ 403
7240-001................................................................................................ 405
7240-002................................................................................................ 407
7310-007................................................................................................ 409
7310-008................................................................................................ 411
7310-009................................................................................................ 413
7310-010................................................................................................ 415
7320-002................................................................................................ 417
7320-003................................................................................................ 419
7320-004................................................................................................ 421
7320-005................................................................................................ 423
7330-002................................................................................................ 425
7330-003................................................................................................ 427
7330-004................................................................................................ 429
7410-000................................................................................................ 431
7420-005................................................................................................ 433
7420-006................................................................................................ 435
9000 Options/Attachments.................................................................................... 437
9310-000................................................................................................ 437
9310-001................................................................................................ 439
9310-002................................................................................................ 441
9360-000................................................................................................ 443
9370-007................................................................................................ 445
9500-010................................................................................................ 447
9500-012................................................................................................ 449
9660-013................................................................................................ 451
Back Cover.................................................................................................. 453
Front Cover................................................................................................. 454
Parts Ordering Instructions................................................................................. 455
General Information......................................................................................... 456
Index....................................................................................................... 460
0000 Chassis................................................................................................ 466
0341-000 Inspection Covers.............................................................................. 468
0342-000 Inspection Covers ("EE" electrical box)........................................................ 470
0391-000 Battery compartment parts...................................................................... 472
0451-000 Motor mounting points.......................................................................... 474
0641-000 Driver controls (Mechanical)................................................................... 476
0642-000 RRX35/RSX40 Brake pedal without brake on caster................................................ 478
0642-100 RRX45/RDX30/RSX50 Brake pedal with brake on caster............................................. 480
0681-000 Internal fittings.............................................................................. 482
0811-000 Overhead guard................................................................................. 484
0821-000 finger/toe guards.............................................................................. 486
0851-000 Signs, warnings................................................................................ 488
1000 Motor.................................................................................................. 490
1730-000 Steering motor................................................................................. 492
1740-000 Fan motor...................................................................................... 494
1750-000 RRX35/RSX40 Pump motor......................................................................... 496
1750-100 RRX45/RDX30/RSX50 Pump motor................................................................... 498
1760-000 Drive motor.................................................................................... 500
2000 Transmission/Drive Gear................................................................................ 502
2551-000 Mechanical drive gear unit..................................................................... 504
3000 Brake/Wheel System..................................................................................... 506
3361-000 Brake drum/disc assembly....................................................................... 508
3371-000 Electromagnetic brake.......................................................................... 510
3531-001 Drive wheel Serial Number 27162001-UP.......................................................... 512
3541-000 RRX35/RSX40 Non-Braking caster wheel........................................................... 514
3542-000 RRX35/RSX40 Non-Braking caster assembly........................................................ 516
3543-000 RRX45/RDX30/RSX50 Braking caster wheel......................................................... 518
3544-000 RRX45/RDX30/RSX50 Braking caster assembly...................................................... 520
3551-000 RRX35/RRX45/RDX30 Load wheel (4 in. x 3 in.)................................................... 522
3551-100 RSX40/RSX50 Load wheel (4 in. x 3 in.)......................................................... 524
3552-000 RRX35/RRX45/RDX30 Load wheel (5 in. x 4 in.)................................................... 526
3552-100 RSX40/RSX50 Load wheel (5 in. x 4 in.)......................................................... 528
3553-000 RRX35/RRX45/RDX30 Load wheel (5 in. x 3 in.)................................................... 530
3555-000 RRX35/RRX45/RDX30 Load wheel (10.5 in. x 3.5 in.).............................................. 532
3561-000 Caster wheel................................................................................... 534
4000 Steering System........................................................................................ 536
4111-000 Steering arm/wheel/lever....................................................................... 538
4181-000 Steering bearing, radial bearing............................................................... 540
5000 Electrical System...................................................................................... 542
5121-000 Lights......................................................................................... 544
5161-000 Horn........................................................................................... 546
5181-000 Static strap................................................................................... 548
5182-000 Current collector, cable drum (Lift bypass).................................................... 550
5191-000 Battery cut out contactor/plug................................................................. 552
5191-001 Battery cut out contactor/plug................................................................. 554
5192-000 Battery connector.............................................................................. 556
5201-000 Instrument panel............................................................................... 558
5281-000 Indicator lamps................................................................................ 560
5311-000 Start/stop switch.............................................................................. 562
5331-000 Direction and speed controls................................................................... 564
5332-000 Speed cut-back controls........................................................................ 566
5361-000 Relay, electrical modules...................................................................... 568
5391-001 RRX35/RDX30/RRX45 Control cable/harness Serial Number 27135001 - UP............................ 570
5391-100 RSX40/RSX50 Control cable/harness.............................................................. 572
5431-001 Motor cables/resistors Serial Number 27135001 - UP............................................. 574
5436-000 Contactor panel................................................................................ 576
5441-000 Direction contactors........................................................................... 578
5461-000 Transistor panel (drive)....................................................................... 580
5461-100 Transistor panel (lift)........................................................................ 582
5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP....................................... 584
5711-001 PCBs logic card/box Serial Number 28126001 - UP................................................ 586
5751-000 Safety/position/switches/sensors............................................................... 588
5751-100 Safety/position/switches/sensors (Reach and Carriage sensor)................................... 590
6000 Hydraulic System....................................................................................... 592
6101-000 RRX35/RSX40 Hydraulic unit..................................................................... 594
6111-000 RRX45/RDX30 Auxiliary Hydraulic tank........................................................... 596
6112-000 Hydraulic tank................................................................................. 598
6121-000 RRX35/RSX40 Hoses, pipes, connections, mounting points......................................... 600
6121-100 RRX45/RDX30/RSX50 Hoses, pipes, connections, mounting points................................... 602
6124-001 RRX35/RSX40 Three stage mast lines Serial Number 27135001 - UP................................. 604
6124-101 RRX45/RDX30/RSX50 Three stage mast lines Serial Number 27135001 - UP........................... 606
6125-000 RRX35/RSX40 Three stage mast hoses............................................................. 608
6125-100 RRX35 Reach supply lines....................................................................... 610
6125-200 RSX40 Carriage supply lines.................................................................... 612
6125-300 RSX50 Tilt cylinder hoses...................................................................... 614
6126-000 RRX45/RDX30/RSX50 Three stage mast hoses....................................................... 616
6126-100 RRX45 Reach supply lines....................................................................... 618
6126-200 RDX30 Double reach supply lines................................................................ 620
6127-000 RRX35 Reach, tilt cylinder..................................................................... 622
6127-100 RDX30 Double reach, tilt cylinders............................................................. 624
6127-200 RRX45 Reach, tilt cylinder..................................................................... 626
6127-300 RSX40 Tilt cylinder hoses...................................................................... 628
6127-400 RSX50 Tilt cylinder hoses...................................................................... 630
6128-000 RRX35 Reach, sideshifter cylinder hoses........................................................ 632
6128-100 RRX45 Reach, sideshifter cylinder hoses Serial Number 27091000 - UP............................ 634
6128-201 RDX30 Double reach, sideshift cylinder Serial Number 27135000 - UP............................. 636
6128-300 RSX40 Sideshifter cylinder hoses............................................................... 638
6128-400 RSX50 Sideshifter cylinder hoses............................................................... 640
6129-000 RRX35 Reach, reach cylinders hoses............................................................. 642
6129-100 RRX45 Reach, reach cylinders hoses Serial Number 27135001 - UP................................. 644
6129-200 RDX30 Double reach, reach cylinders hoses...................................................... 646
6131-000 RRX35/RSX40 Filter assembly.................................................................... 648
6131-100 RRX45/RDX30/RSX50 Filter assembly.............................................................. 650
6141-001 RRX35/RSX40 Hydraulic pump..................................................................... 652
6141-101 RRX45/RDX30/RSX50 Hydraulic pump Serial Number 28153004 - UP................................... 654
6211-000 Control valve (Lift/Auxiliary functions)....................................................... 656
6220-000 Control valve (Manifold assembly with No Sideshifter).......................................... 658
6220-100 Control valve (Manifold assembly With Sideshifter)............................................. 660
6220-200 RSX40/RSX50 Control valve (Manifold assembly).................................................. 662
6610-000 RRX35/RSX40 Three stage mast staging cylinder.................................................. 664
6610-100 RRX45/RDX30/RSX50 Three stage mast staging cylinder............................................ 666
6620-000 RRX35/RSX40 Three stage mast freelift cylinder................................................. 668
6620-100 RRX45/RDX30/RSX50 Three stage mast freelift cylinder........................................... 670
6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - UP...................................... 672
6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - UP...................................... 674
6650-200 RDX30 Double Reach Reach Cylinder assembly..................................................... 676
6660-000 RRX35/RSX40 Tilt Cylinder assembly............................................................. 678
6660-100 RSX50 Tilt cylinder assembly................................................................... 680
6661-000 RDX30 Double reach Tilt cylinder assembly...................................................... 682
6662-000 RRX45 Single reach Tilt cylinder assembly...................................................... 684
7000 Operating Function - Lifting Device.................................................................... 686
7105-001 Mast pivot..................................................................................... 688
7111-000 RRX35/RSX40 Three stage mast................................................................... 690
7112-001 RRX45/RDX30/RSX50 Three stage mast Serial Number 27323001 - UP................................. 694
7170-000 RRX35/RSX40 Lifting gear (Three stage mast).................................................... 698
7170-100 RRX45/RDX30/RSX50 Lifting gear (Three stage mast).............................................. 700
7211-000 Sideshifter assembly Serial Number 27091000 - 27239000......................................... 702
7211-001 Sideshifter assembly Serial Number 27135001 - UP............................................... 704
7241-001 RRX35 3 Stage single reach assembly Serial Number 28163001 - UP................................ 706
7242-001 RRX45 3 Stage single reach assembly Serial Number 27328001 - UP................................ 708
7243-000 RDX30 3 Stage double reach assembly............................................................ 710
7411-000 Fork assembly.................................................................................. 712
7421-000 RSX40 Fork carriage unit....................................................................... 714
7421-100 RSX50 Fork carriage unit....................................................................... 714
8000 Peripheral/Installation Equipment...................................................................... 718
8521-000 Access, safety equipment (Fire extinguisher)................................................... 720
9000 Options/Attachments.................................................................................... 722
9311-000 Load indicator................................................................................. 724
9311-100 Load indicator................................................................................. 726
9312-000 Load indicator (Magnet and switch)............................................................. 728
9361-000 Extra lights................................................................................... 730
9371-000 Warning lights/alarm........................................................................... 732
9501-000 RRX35/RSX40 Load backrest Serial Number 27135001 - UP.......................................... 734
9501-100 RRX45/RDX30/RSX50 Load backrest................................................................ 736
9661-000 Electrical heater.............................................................................. 738
Back Cover.................................................................................................. 740
Front Cover................................................................................................. 741
Copyright................................................................................................... 742
Parts Ordering Instructions................................................................................. 743
General Information......................................................................................... 744
Index....................................................................................................... 749
0000 Chassis................................................................................................ 755
0341-000 Inspection covers.............................................................................. 757
0342-000 Inspection covers (“EE” electrical box)........................................................ 759
0391-000 Battery compartment parts...................................................................... 761
0451-000 Motor mounting points.......................................................................... 763
0641-000 Driver controls (Mechanical)................................................................... 765
0642-000 RSX40 / RRX35 Brake pedal without brake on caster.............................................. 767
0642-100 RSX50 / RRX45 / RDX30 Brake pedal with brake on caster......................................... 769
0681-000 Internal fittings.............................................................................. 771
0811-000 Overhead guard................................................................................. 773
0821-000 Finger / toe guards............................................................................ 775
0851-000 Signs, warnings................................................................................ 777
1000 Motors................................................................................................. 779
1730-000 Steering motor................................................................................. 781
1740-000 Fan motor...................................................................................... 783
1750-000 RSX40 / RRX35 Pump motor....................................................................... 785
1750-100 RSX50 / RRX45 / RDX30 Pump motor............................................................... 787
1760-000 Drive motor.................................................................................... 789
2000 Transmission/Drive Gear................................................................................ 791
2551-000 Mechanical drive gear unit..................................................................... 793
3000 Brake/Wheel System..................................................................................... 795
3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly................................................. 797
3371-000 Electromagnetic brake.......................................................................... 799
3531-001 Drive wheel Serial Number 27162001 - UP........................................................ 801
3541-000 RSX40 / RRX35 Non-Braking caster wheel......................................................... 803
3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP.......................... 805
3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel..................................................... 807
3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP...................... 809
3551-000 RSX40 / RSX50 Load wheel (4 in. x 3 in.)....................................................... 811
3551-100 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)............................................... 813
3552-000 RSX40 / RSX50 Load wheel (5 in. x 4 in.)....................................................... 815
3552-100 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)............................................... 817
3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)............................................... 819
3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.).......................................... 821
3561-000 Caster wheel................................................................................... 823
4000 Steering System........................................................................................ 825
4111-000 Steering arm / wheel / lever................................................................... 827
4181-000 Steering bearing, radial bearing............................................................... 829
5000 Electrical System...................................................................................... 831
5121-000 Lights......................................................................................... 833
5161-000 Horn........................................................................................... 835
5181-000 Static strap................................................................................... 837
5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor.................................................... 839
5191-001 Battery cut out contactor / plug (New Style)................................................... 841
5192-000 Battery connector.............................................................................. 843
5201-000 Instrument panel............................................................................... 845
5281-000 Indicator lamps................................................................................ 847
5311-000 Start / stop switch............................................................................ 849
5331-000 Direction and speed controls................................................................... 851
5332-000 Speed cut-back controls........................................................................ 853
5361-000 Relay, electrical modules...................................................................... 855
5391-000 RSX40 / RSX50 Control cable / harness.......................................................... 857
5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP...................... 859
5431-001 Motor cables / resistors Serial Number 27135001 - UP........................................... 861
5436-000 Contactor panel................................................................................ 863
5441-000 Direction contactors........................................................................... 865
5461-000 Transistor panel (drive)....................................................................... 867
5461-100 Transistor panel (lift)........................................................................ 869
5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP....................................... 871
5711-001 PCBs logic card / box Serial Number 28126001 - UP.............................................. 873
5751-000 Safety / position / switches / sensors......................................................... 875
5751-100 Safety / position / switches / sensors (Reach and Carraige sensor)............................. 877
6000 Hydraulic System....................................................................................... 879
6101-000 RSX40 / RRX35 Hydraulic unit................................................................... 881
6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank................................................. 883
6112-000 Hydraulic tank................................................................................. 885
6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points....................................... 887
6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points............................... 889
6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP............................... 891
6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP....................... 893
6125-000 RSX40 / RRX35 Three stage mast hoses........................................................... 895
6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses................................................... 897
6126-000 RSX40 Carriage supply lines.................................................................... 899
6126-100 RSX50 Carriage supply lines.................................................................... 901
6126-200 RRX35 Reach supply lines....................................................................... 903
6126-300 RRX45 Reach supply lines....................................................................... 905
6126-400 RDX30 Double reach supply lines................................................................ 907
6127-000 RSX40 Tilt cylinder hoses...................................................................... 909
6127-100 RSX50 Tilt cylinder hoses...................................................................... 911
6127-200 RRX35 Tilt cylinder hoses...................................................................... 913
6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP.......................................... 915
6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP......................................... 917
6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP................................... 919
6128-100 RSX50 Sideshifter cylinder hoses............................................................... 921
6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - UP................................... 923
6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP................................... 925
6128-402 RDX30 Sideshifter cylinder Serial Number 2266001 - UP.......................................... 927
6129-000 RRX35 Reach cylinders hoses.................................................................... 929
6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................ 931
6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP................................. 933
6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP...................................... 935
6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP.............................. 937
6141-001 RSX40 / RRX35 Hydraulic pump................................................................... 939
6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP............................... 941
6211-000 Control valve assembly (Lift/Auxiliary functions).............................................. 943
6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP.................................. 945
6220-101 Control valve With Sideshifter Serial Number 29004001 - UP..................................... 947
6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................ 949
6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................ 951
6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................ 953
6620-000 RSX40 / RRX35 Three stage mast freelift cylinder............................................... 955
6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder....................................... 957
6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - UP...................................... 959
6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP...................................... 961
6650-200 RDX30 Reach cylinder assembly.................................................................. 963
6660-000 RSX40 / RRX35 Tilt cylinder assembly........................................................... 965
6660-100 RSX50 Tilt cylinder assembly................................................................... 967
6660-200 RRX45 Tilt cylinder assembly................................................................... 969
6660-300 RDX30 Tilt cylinder assembly................................................................... 971
7000 Operating Function - Lifting Device.................................................................... 973
7105-001 Mast pivot..................................................................................... 975
7111-000 RSX40 / RRX35 Three stage mast................................................................. 977
7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27323001 - UP............................. 981
7170-000 RSX40 / RRX35 Lifting gear (Three stage mast).................................................. 985
7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast).......................................... 987
7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP.......................................... 989
7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 ....... 991
7241-002 RRX35 Reach assembly Serial Number 29032001 - UP............................................... 993
7242-003 RRX45 Reach assembly Serial Number 29004001 - UP............................................... 995
7243-002 RDX30 Reach assembly Serial Number 29004001 - UP............................................... 999
7411-000 Fork assembly..................................................................................1001
7421-000 RSX40 Fork carriage unit.......................................................................1003
7421-100 RSX50 Fork carriage unit.......................................................................1005
8000 Peripheral/Installation Equipment......................................................................1007
8521-000 Access, safety equipment (Fire extinguisher)...................................................1009
9000 Options/Attachments....................................................................................1011
9311-000 RSX40 / RRX35 Load indicator...................................................................1013
9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1015
9312-000 Load indicator (Magnet and switch).............................................................1017
9361-000 Extra lights...................................................................................1019
9371-000 Warning lights / alarm.........................................................................1021
9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1023
9501-100 RRX45 / RDX30 Load backrest....................................................................1025
9501-200 RSX50 Load backrest............................................................................1027
9661-000 Electrical heater..............................................................................1029
10000 Tools.................................................................................................1031
10020-000 Special tools and lubrications................................................................1033
11000 Numerical Index.......................................................................................1035
Numerical Index.........................................................................................1037
Back Cover..................................................................................................1056
Updates.....................................................................................................1057
Front Cover.................................................................................................1064
Parts Ordering Instructions.................................................................................1066
General Information.........................................................................................1067
Index.......................................................................................................1072
0000 Chassis................................................................................................1078
0341-000 Inspection covers..............................................................................1080
0342-000 Inspection covers (“EE” electrical box)........................................................1082
0391-000 Battery compartment parts......................................................................1084
0451-000 Motor mounting points..........................................................................1086
0641-000 Driver controls (Mechanical)...................................................................1088
0642-000 RSX40 / RRX35 Brake pedal without brake on caster..............................................1090
0642-100 RSX50 / RRX45 / RDX30 Brake pedal with brake on caster.........................................1092
0681-000 Internal fittings..............................................................................1094
0811-000 Overhead guard.................................................................................1096
0821-000 Finger / toe guards............................................................................1098
0851-000 Signs, warnings................................................................................1100
1000 Motors.................................................................................................1102
1730-000 Steering motor.................................................................................1104
1740-000 Fan motor......................................................................................1106
1750-000 RSX40 / RRX35 Pump motor.......................................................................1108
1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................1110
1760-000 Drive motor....................................................................................1112
2000 Transmission / Drive Gear..............................................................................1114
2551-000 Mechanical drive gear unit.....................................................................1116
3000 Brake / Wheel System...................................................................................1118
3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................1120
3371-000 Electromagnetic brake..........................................................................1122
3531-002 Drive wheel Serial Number 27162001 - UP........................................................1124
3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................1126
3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................1128
3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................1130
3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................1132
3551-000 RSX40 / RSX50 Load wheel (4 in. x 3 in.).......................................................1134
3551-100 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)...............................................1136
3552-000 RSX40 / RSX50 Load wheel (5 in. x 4 in.).......................................................1138
3552-100 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)...............................................1140
3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)...............................................1142
3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.)..........................................1144
3561-000 Caster wheel...................................................................................1146
4000 Steering System........................................................................................1148
4111-000 Steering arm / wheel / lever...................................................................1150
4181-000 Steering bearing, radial bearing...............................................................1152
5000 Electrical System......................................................................................1154
5121-000 Lights.........................................................................................1156
5161-000 Horn...........................................................................................1158
5181-000 Static strap...................................................................................1160
5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................1162
5191-001 Battery cut out contactor / plug (New Style)...................................................1164
5192-000 Battery connector..............................................................................1166
5201-000 Instrument panel...............................................................................1168
5281-000 Indicator lamps................................................................................1170
5311-000 Start / stop switch............................................................................1172
5331-000 Direction and speed controls...................................................................1174
5332-000 Speed cut-back controls........................................................................1176
5361-000 Relay, electrical modules......................................................................1178
5391-000 RSX40 / RSX50 Control cable / harness..........................................................1180
5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................1182
5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................1184
5441-000 Direction contactors...........................................................................1186
5461-000 Transistor panel (drive).......................................................................1188
5461-100 Transistor panel (lift)........................................................................1190
5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................1192
5711-001 PCBs logic card / box Serial Number 28126001 - UP..............................................1194
5751-000 Safety / position / switches / sensors.........................................................1196
5751-100 Safety / position / switches / sensors (Reach and Carraige sensor).............................1198
6000 Hydraulic System.......................................................................................1200
6101-000 RSX40 / RRX35 Hydraulic unit...................................................................1202
6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................1204
6112-000 Hydraulic tank.................................................................................1206
6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points.......................................1208
6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points...............................1210
6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................1212
6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................1214
6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................1216
6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................1218
6126-000 RSX40 Carriage supply lines....................................................................1220
6126-100 RSX50 Carriage supply lines....................................................................1222
6126-200 RRX35 Reach supply lines.......................................................................1224
6126-300 RRX45 Reach supply lines.......................................................................1226
6126-400 RDX30 Double reach supply lines................................................................1228
6127-000 RSX40 Tilt cylinder hoses......................................................................1230
6127-100 RSX50 Tilt cylinder hoses......................................................................1232
6127-200 RRX35 Tilt cylinder hoses......................................................................1234
6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................1236
6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................1238
6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................1240
6128-100 RSX50 Sideshifter cylinder hoses...............................................................1242
6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - UP...................................1244
6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................1246
6128-402 RDX30 Sideshifter cylinder Serial Number 2266001 - UP..........................................1248
6129-000 RRX35 Reach cylinders hoses....................................................................1250
6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................1252
6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................1254
6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................1256
6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................1258
6141-001 RSX40 / RRX35 Hydraulic pump...................................................................1260
6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................1262
6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................1264
6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP..................................1266
6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................1268
6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................1270
6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................1272
6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................1274
6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................1276
6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................1278
6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - UP......................................1280
6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................1282
6650-200 RDX30 Reach Cylinder assembly..................................................................1284
6660-000 RSX40 / RRX35 Tilt Cylinder assembly...........................................................1286
6660-100 RSX50 Tilt cylinder assembly...................................................................1288
6660-200 RRX45 Tilt cylinder assembly...................................................................1290
6660-300 RDX30 Tilt cylinder assembly...................................................................1292
7000 Operating Function - Lifting Device....................................................................1294
7105-001 Mast pivot.....................................................................................1296
7111-000 RSX40 / RRX35 Three stage mast.................................................................1298
7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27323001 - UP.............................1302
7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................1306
7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................1308
7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................1310
7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP......................1312
RRX4528266001 - UP, RDX3028266001 - UP..................................................................1312
7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................1314
7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................1316
7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................1320
7411-000 Fork assembly..................................................................................1322
7421-000 RSX40 Fork carriage unit.......................................................................1324
7421-100 RSX50 Fork carriage unit.......................................................................1326
8000 Peripheral / Installation Equipment....................................................................1328
8521-000 Access, safety equipment (Fire extinguisher)...................................................1330
9000 Options / Attachments..................................................................................1332
9311-000 RSX40 / RRX35 Load indicator...................................................................1334
9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1336
9312-000 Load indicator (Magnet and switch).............................................................1338
9361-000 Extra lights...................................................................................1340
9371-000 Warning lights / alarm.........................................................................1342
9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1344
9501-100 RRX45 / RDX30 Load backrest....................................................................1346
9501-200 RSX50 Load backrest............................................................................1348
9661-000 Electrical heater..............................................................................1350
10000 Tools.................................................................................................1352
10020-000 Special tools and lubrications................................................................1354
11000 Numerical Index.......................................................................................1356
RSX40, RSX50, RRX35, RRX45, and RDX30 Electical Truck Numerical Index...................................1358
Back Cover..................................................................................................1377
Front Cover.................................................................................................1378
Parts Ordering Instructions.................................................................................1380
General Information.........................................................................................1381
Index.......................................................................................................1385
0000 Chassis................................................................................................1390
0341-000 Inspection covers..............................................................................1392
0342-000 Inspection covers (“EE” electrical box)........................................................1394
0391-000 Battery compartment parts......................................................................1396
0451-001 Motor mounting points..........................................................................1398
0641-000 Driver controls (Mechanical)...................................................................1400
0642-000 RSX40 / RRX35 Brake pedal without brake on caster..............................................1402
0642-100 RSX50 / RRX45 / RDX30 Brake pedal with brake on caster.........................................1404
0681-000 Internal fittings..............................................................................1406
0811-000 Overhead guard.................................................................................1408
0821-000 Finger / toe guards............................................................................1410
0851-000 Signs, warnings................................................................................1412
1000 Motors.................................................................................................1414
1730-001 Steering motor.................................................................................1416
1740-001 Fan motor......................................................................................1418
1750-000 RSX40 / RRX35 Pump motor.......................................................................1420
1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................1422
1760-000 Drive motor....................................................................................1424
2000 Transmission / Drive Gear..............................................................................1426
2551-000 Mechanical drive gear unit.....................................................................1428
3000 Brake / Wheel System...................................................................................1430
3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................1432
3371-000 Electromagnetic brake..........................................................................1434
3531-002 Drive wheel Serial Number 27162001 - UP........................................................1436
3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................1438
3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................1440
3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................1442
3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................1444
3551-000 RSX40 / RSX50 Load wheel (4 in. x 3 in.).......................................................1446
3551-100 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)...............................................1448
3552-000 RSX40 / RSX50 Load wheel (5 in. x 4 in.).......................................................1450
3552-100 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)...............................................1452
3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)...............................................1454
3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.)..........................................1456
3561-000 Caster wheel...................................................................................1458
4000 Steering System........................................................................................1460
4111-000 Steering arm / wheel / lever...................................................................1462
4181-000 Steering bearing, radial bearing...............................................................1464
4330-000 Steering Unit..................................................................................1466
5000 Electrical System......................................................................................1468
5121-000 Lights.........................................................................................1470
5161-000 Horn...........................................................................................1472
5181-001 Static strap...................................................................................1474
5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................1476
5191-001 Battery cut out contactor / plug (New Style)...................................................1478
5192-000 Battery connector..............................................................................1480
5201-000 Instrument panel...............................................................................1482
5281-000 Indicator lamps................................................................................1484
5311-000 Start / stop switch............................................................................1486
5331-000 Direction and speed controls...................................................................1488
5332-000 Speed cut-back controls........................................................................1490
5361-000 Relay, electrical modules......................................................................1492
5391-001 RSX40 / RSX50 Control cable / harness..........................................................1494
5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................1496
5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................1498
5441-000 Direction contactors...........................................................................1500
5461-000 Transistor panel (drive).......................................................................1502
5461-100 Transistor panel (lift)........................................................................1504
5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................1506
5711-001 PCBs logic card / box Serial Number 28126001 - UP..............................................1508
5751-000 Safety / position / switches / sensors.........................................................1510
5751-100 Safety / position / switches / sensors (Reach and Carraige sensor).............................1512
6000 Hydraulic System.......................................................................................1514
6101-000 RSX40 / RRX35 Hydraulic unit...................................................................1516
6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................1518
6111-001 RTX45 Auxiliary Hydraulic tank.................................................................1520
6112-001 Hydraulic tank.................................................................................1522
6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points.......................................1524
6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points...............................1526
6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................1528
6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................1530
6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................1532
6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................1534
6126-000 RSX40 Carriage supply lines....................................................................1536
6126-100 RSX50 Carriage supply lines....................................................................1538
6126-200 RRX35 Reach supply lines.......................................................................1540
6126-300 RRX45 Reach supply lines.......................................................................1542
6126-400 RDX30 Double reach supply lines................................................................1544
6127-000 RSX40 Tilt cylinder hoses......................................................................1546
6127-100 RSX50 Tilt cylinder hoses......................................................................1548
6127-200 RRX35 Tilt cylinder hoses......................................................................1550
6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................1552
6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................1554
6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................1556
6128-100 RSX50 Sideshifter cylinder hoses...............................................................1558
6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................1560
6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................1562
6128-402 RDX30 Sideshifter cylinder Serial Number 2266001 - UP..........................................1564
6129-000 RRX35 Reach cylinders hoses....................................................................1566
6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................1568
6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................1570
6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................1572
6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................1574
6141-001 RSX40 / RRX35 Hydraulic pump...................................................................1576
6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................1578
6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................1580
6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP..................................1582
6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................1584
6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................1586
6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................1588
6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................1590
6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................1592
6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................1594
6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - UP......................................1596
6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................1598
6650-200 RDX30 Reach Cylinder assembly..................................................................1600
6660-000 RSX40 / RRX35 Tilt Cylinder assembly...........................................................1602
6660-100 RSX50 Tilt cylinder assembly...................................................................1604
6660-200 RRX45 Tilt cylinder assembly...................................................................1606
6660-300 RDX30 Tilt cylinder assembly...................................................................1608
7000 Operating Function - Lifting Device....................................................................1610
7105-001 Mast pivot.....................................................................................1612
7111-000 RSX40 / RRX35 Three stage mast.................................................................1614
7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27323001 - UP.............................1618
7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................1622
7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................1624
7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................1626
7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP......................1628
7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................1630
7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................1632
7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................1636
7411-000 Fork assembly..................................................................................1638
7421-000 RSX40 Fork carriage unit.......................................................................1640
7421-100 RSX50 Fork carriage unit.......................................................................1642
8000 Peripheral / Installation Equipment....................................................................1644
8521-001 Access, safety equipment (Fire extinguisher)...................................................1646
9000 Options / Attachments..................................................................................1648
9311-000 RSX40 / RRX35 Load indicator...................................................................1650
9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1652
9361-000 Extra lights...................................................................................1654
9371-000 Warning lights / alarm.........................................................................1656
9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1658
9501-100 RRX45 / RDX30 Load backrest....................................................................1660
9501-200 RSX50 Load backrest............................................................................1662
9661-000 Electrical heater..............................................................................1664
10000 Tools.................................................................................................1666
10020-000 Special tools and lubrications................................................................1668
11000 Numerical Index.......................................................................................1670
Alphabetical Index......................................................................................1672
Numerical Index.........................................................................................1684
Back Cover..................................................................................................1697
Front Cover.................................................................................................1698
Parts Ordering Instructions.................................................................................1700
General Information.........................................................................................1701
0000 Chassis................................................................................................1710
0341-000 Inspection covers..............................................................................1712
0342-000 Inspection covers (“EE” electrical box)........................................................1714
0391-000 Battery compartment parts......................................................................1716
0451-001 Motor mounting points..........................................................................1718
0641-001 Driver controls (Mechanical)...................................................................1720
0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP....................................1722
0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP...............................1724
0681-001 Internal fittings Serial Number 30310001 - UP..................................................1726
0682-001 Cushions and mats Serial Number 30067001 - UP..................................................1728
0811-000 Overhead guard.................................................................................1730
0821-001 Finger / toe guards............................................................................1732
0851-000 Signs, warnings................................................................................1734
1000 Motors.................................................................................................1736
1730-001 Steering motor.................................................................................1738
1740-001 Fan motor......................................................................................1740
1750-000 RSX40 / RRX35 Pump motor.......................................................................1742
1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................1744
1760-000 Drive motor....................................................................................1746
2000 Transmission / Drive Gear..............................................................................1748
2551-001 Mechanical drive gear unit.....................................................................1750
3000 Brake / Wheel System...................................................................................1752
3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................1754
3371-000 Electromagnetic brake..........................................................................1756
3531-002 Drive wheel Serial Number 27162001 - UP........................................................1758
3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................1760
3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................1762
3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................1764
3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................1766
3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm].............................................1768
3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm].....................................1770
3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................1772
3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm]....................................1774
3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm].....................................1776
3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................1778
3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]......................................................1780
4000 Steering System........................................................................................1782
4111-000 Steering arm / wheel / lever...................................................................1784
4181-001 Steering bearing, radial bearing...............................................................1786
4330-000 Steering Unit..................................................................................1788
5000 Electrical System......................................................................................1790
5121-000 Lights.........................................................................................1792
5161-000 Horn...........................................................................................1794
5181-001 Static strap...................................................................................1796
5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................1798
5191-001 Battery cut out contactor / plug (New Style)...................................................1800
5192-000 Battery connector..............................................................................1802
5201-000 Instrument panel...............................................................................1804
5281-000 Indicator lamps................................................................................1806
5311-000 Start / stop switch............................................................................1808
5331-002 Direction and speed controls...................................................................1810
5332-000 Speed cut-back controls........................................................................1812
5360-000 Relays, electrical modules.....................................................................1814
5361-000 Relay, electrical modules......................................................................1816
5391-001 RSX40 / RSX50 Control cable / harness..........................................................1818
5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................1820
5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................1822
5441-000 Direction contactors...........................................................................1824
5461-000 Transistor panel (drive).......................................................................1826
5461-100 Transistor panel (lift)........................................................................1828
5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................1830
5711-001 PCBs logic card / box Serial Number 28126001 - UP..............................................1832
5751-000 Safety / position / switches / sensors.........................................................1834
5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................1836
6000 Hydraulic System.......................................................................................1838
6101-000 RSX40 / RRX35 Hydraulic unit...................................................................1840
6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................1842
6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................1844
6112-001 Hydraulic tank.................................................................................1846
6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points.......................................1848
6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points...............................1850
6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................1852
6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................1854
6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................1856
6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................1858
6126-000 RSX40 Carriage supply lines....................................................................1860
6126-100 RSX50 Carriage supply lines....................................................................1862
6126-200 RRX35 Reach supply lines.......................................................................1864
6126-300 RRX45 Reach supply lines.......................................................................1866
6126-400 RDX30 Double reach supply lines................................................................1868
6127-000 RSX40 Tilt cylinder hoses......................................................................1870
6127-100 RSX50 Tilt cylinder hoses......................................................................1872
6127-200 RRX35 Tilt cylinder hoses......................................................................1874
6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................1876
6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................1878
6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................1880
6128-100 RSX50 Sideshifter cylinder hoses...............................................................1882
6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................1884
6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................1886
6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................1888
6129-001 RRX35 Reach cylinders hoses....................................................................1890
6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................1892
6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................1894
6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................1896
6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................1898
6141-001 RSX40 / RRX35 Hydraulic pump...................................................................1900
6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................1902
6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................1904
6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP..................................1906
6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................1908
6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................1910
6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................1912
6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................1914
6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................1916
6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................1918
6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................1920
6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................1922
6650-200 RDX30 Reach Cylinder assembly..................................................................1924
6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................1926
6660-100 RSX50 Tilt cylinder assembly...................................................................1928
6660-200 RRX45 Tilt cylinder assembly...................................................................1930
6660-300 RDX30 Tilt cylinder assembly...................................................................1932
7000 Operating Function - Lifting Device....................................................................1934
7105-001 Mast pivot.....................................................................................1936
7111-000 RSX40 / RRX35 Three stage mast.................................................................1938
7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................1942
7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................1946
7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................1948
7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................1950
7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......1952
7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................1954
7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................1956
7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................1960
7411-001 Fork assembly..................................................................................1962
7421-000 RSX40 Fork carriage unit.......................................................................1964
7421-100 RSX50 Fork carriage unit.......................................................................1966
8000 Peripheral / Installation Equipment....................................................................1968
8521-001 Access, safety equipment (Fire extinguisher)...................................................1970
9000 Options / Attachments..................................................................................1972
9311-000 RSX40 / RRX35 Load indicator...................................................................1974
9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1976
9361-000 Extra lights...................................................................................1978
9371-001 Warning lights / alarm.........................................................................1980
9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1982
9501-100 RRX45 / RDX30 Load backrest....................................................................1984
9501-200 RSX50 Load backrest............................................................................1986
9661-000 Electrical heater..............................................................................1988
10000 Tools.................................................................................................1990
10020-000 Special tools and lubrications................................................................1992
11000 Numerical Index and Alphabetical Index................................................................1994
Alphabetical Index......................................................................................1996
Numerical Index.........................................................................................2010
Back Cover..................................................................................................2025
Front Cover.................................................................................................2026
Parts Ordering Instructions.................................................................................2028
General Information.........................................................................................2029
Index.......................................................................................................2033
0000 Chassis................................................................................................2038
0341-000 Inspection covers..............................................................................2040
0342-000 Inspection covers (“EE” electrical box)........................................................2042
0391-000 Battery compartment parts......................................................................2044
0451-001 Motor mounting points..........................................................................2046
0641-001 Driver controls (Mechanical)...................................................................2048
0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP....................................2050
0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP...............................2052
0681-001 Internal fittings Serial Number 30310001 - UP..................................................2054
0682-001 Cushions and mats Serial Number 30067001 - UP..................................................2056
0811-000 Overhead guard.................................................................................2058
0821-001 Finger / toe guards............................................................................2060
0851-000 Signs, warnings................................................................................2062
1000 Motors.................................................................................................2064
1730-001 Steering motor.................................................................................2066
1740-001 Fan motor......................................................................................2068
1750-000 RSX40 / RRX35 Pump motor.......................................................................2070
1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................2072
1760-000 Drive motor....................................................................................2074
2000 Transmission / Drive Gear..............................................................................2076
2551-001 Mechanical drive gear unit.....................................................................2078
3000 Brake / Wheel System...................................................................................2080
3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................2082
3371-000 Electromagnetic brake..........................................................................2084
3531-002 Drive wheel Serial Number 27162001 - UP........................................................2086
3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................2088
3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................2090
3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................2092
3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................2094
3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm].............................................2096
3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm].....................................2098
3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................2100
3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm]....................................2102
3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm].....................................2104
3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................2106
3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]......................................................2108
4000 Steering System........................................................................................2110
4111-000 Steering arm / wheel / lever...................................................................2112
4181-001 Steering bearing, radial bearing...............................................................2114
4330-000 Steering Unit..................................................................................2116
5000 Electrical System......................................................................................2118
5121-000 Lights.........................................................................................2120
5161-001 Horn...........................................................................................2122
5181-001 Static strap...................................................................................2124
5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................2126
5191-001 Battery cut out contactor / plug...............................................................2128
5192-000 Battery connector..............................................................................2130
5201-000 Instrument panel...............................................................................2132
5281-001 Indicator lamps................................................................................2134
5311-000 Start / stop switch............................................................................2136
5331-002 Direction and speed controls...................................................................2138
5332-000 Speed cut-back controls........................................................................2140
5360-000 Relays, electrical modules.....................................................................2142
5361-000 Relay, electrical modules......................................................................2144
5391-001 RSX40 / RSX50 Control cable / harness..........................................................2146
5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................2148
5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................2150
5441-000 Direction contactors...........................................................................2152
5461-000 Transistor panel (drive).......................................................................2154
5461-100 Transistor panel (lift)........................................................................2156
5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................2158
5711-002 PCBs logic card / box S Serial Number 31155001 - UP............................................2160
5751-000 Safety / position / switches / sensors.........................................................2162
5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................2164
6000 Hydraulic System.......................................................................................2166
6101-000 RSX40 / RRX35 Hydraulic unit...................................................................2168
6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................2170
6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................2172
6112-001 Hydraulic tank.................................................................................2174
6121-000 RSX40 / RRX35 Hoses, pipes, connections........................................................2176
6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections................................................2178
6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................2180
6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................2182
6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................2184
6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................2186
6126-000 RSX40 Carriage supply lines....................................................................2188
6126-100 RSX50 Carriage supply lines....................................................................2190
6126-200 RRX35 Reach supply lines.......................................................................2192
6126-300 RRX45 Reach supply lines.......................................................................2194
6126-400 RDX30 Double reach supply lines................................................................2196
6127-000 RSX40 Tilt cylinder hoses......................................................................2198
6127-100 RSX50 Tilt cylinder hoses......................................................................2200
6127-200 RRX35 Tilt cylinder hoses......................................................................2202
6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................2204
6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................2206
6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................2208
6128-100 RSX50 Sideshifter cylinder hoses...............................................................2210
6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................2212
6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................2214
6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................2216
6129-001 RRX35 Reach cylinders hoses....................................................................2218
6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................2220
6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................2222
6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................2224
6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................2226
6141-001 RSX40 / RRX35 Hydraulic pump...................................................................2228
6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................2230
6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................2232
6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP..................................2234
6220-102 Control valve With Sideshifter Serial Number 30348001 - UP.....................................2236
6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................2238
6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................2240
6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................2242
6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................2244
6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................2246
6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................2248
6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................2250
6650-200 RDX30 Reach Cylinder assembly..................................................................2252
6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................2254
6660-100 RSX50 Tilt cylinder assembly...................................................................2256
6660-200 RRX45 Tilt cylinder assembly...................................................................2258
6660-300 RDX30 Tilt cylinder assembly...................................................................2260
7000 Operating Function - Lifting Device....................................................................2262
7105-001 Mast pivot.....................................................................................2264
7111-000 RSX40 / RRX35 Three stage mast.................................................................2266
7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................2270
7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................2274
7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................2276
7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................2278
7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......2280
7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................2282
7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................2284
7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................2288
7411-001 Fork assembly..................................................................................2290
7421-000 RSX40 Fork carriage unit.......................................................................2292
7421-100 RSX50 Fork carriage unit.......................................................................2294
8000 Peripheral / Installation Equipment....................................................................2296
8521-001 Access, safety equipment (Fire extinguisher)...................................................2298
9000 Options / Attachments..................................................................................2300
9311-000 RSX40 / RRX35 Load indicator...................................................................2302
9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................2304
9361-000 Extra lights...................................................................................2306
9371-001 Warning lights / alarm.........................................................................2308
9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............2310
9501-100 RRX45 / RDX30 Load backrest....................................................................2312
9501-200 RSX50 Load backrest............................................................................2314
9661-000 Electrical heater..............................................................................2316
10000 Tools.................................................................................................2318
10020-000 Special tools and lubrications................................................................2320
11000 Numerical Index and Alphabetical Index................................................................2322
Alphabetical Index......................................................................................2324
Numerical Index.........................................................................................2337
Back Cover..................................................................................................2351
Front Cover.................................................................................................2352
Parts Ordering Instructions.................................................................................2354
General Information.........................................................................................2355
Index.......................................................................................................2359
0000 Chassis................................................................................................2364
0341-000 Inspection covers..............................................................................2366
0342-000 Inspection covers (“EE” electrical box)........................................................2368
0391-000 Battery compartment parts......................................................................2370
0451-001 Motor mounting points..........................................................................2372
0641-001 Driver controls (Mechanical)...................................................................2374
0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP....................................2376
0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP...............................2378
0681-001 Internal fittings Serial Number 30310001 - UP..................................................2380
0682-001 Cushions and mats Serial Number 30067001 - UP..................................................2382
0811-000 Overhead guard.................................................................................2384
0821-001 Finger / toe guards............................................................................2386
0851-000 Signs, warnings................................................................................2388
1000 Motors.................................................................................................2390
1730-001 Steering motor.................................................................................2392
1740-001 Fan motor......................................................................................2394
1750-000 RSX40 / RRX35 Pump motor.......................................................................2396
1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................2398
1760-000 Drive motor....................................................................................2400
2000 Transmission / Drive Gear..............................................................................2402
2551-001 Mechanical drive gear unit.....................................................................2404
3000 Brake / Wheel System...................................................................................2406
3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................2408
3371-000 Electromagnetic brake..........................................................................2410
3531-002 Drive wheel Serial Number 27162001 - UP........................................................2412
3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................2414
3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................2416
3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................2418
3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................2420
3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm].............................................2422
3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm].....................................2424
3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................2426
3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm]....................................2428
3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm].....................................2430
3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................2432
3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]......................................................2434
4000 Steering System........................................................................................2436
4111-001 Steering arm / wheel / lever...................................................................2438
4181-001 Steering bearing, radial bearing...............................................................2440
4330-000 Steering Unit..................................................................................2442
5000 Electrical System......................................................................................2444
5121-000 Lights.........................................................................................2446
5161-001 Horn...........................................................................................2448
5181-001 Static strap...................................................................................2450
5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................2452
5191-001 Battery cut out contactor / plug (New Style)...................................................2454
5192-000 Battery connector..............................................................................2456
5201-000 Instrument panel...............................................................................2458
5281-001 Indicator lamps................................................................................2460
5311-000 Start / stop switch............................................................................2462
5331-002 Direction and speed controls...................................................................2464
5332-000 Speed cut-back controls........................................................................2466
5360-001 Relays, electrical modules.....................................................................2468
5361-000 Relay, electrical modules......................................................................2470
5391-001 RSX40 / RSX50 Control cable / harness..........................................................2472
5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................2474
5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................2476
5441-000 Direction contactors...........................................................................2478
5461-001 Transistor panel (drive) Serial Number 31155001 - UP...........................................2480
5461-100 Transistor panel (lift)........................................................................2482
5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................2484
5711-003 PCBs logic card / box Serial Number 31155001 - UP..............................................2486
5751-000 Safety / position / switches / sensors.........................................................2488
5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................2490
6000 Hydraulic System.......................................................................................2492
6101-000 RSX40 / RRX35 Hydraulic unit...................................................................2494
6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................2496
6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................2498
6112-001 Hydraulic tank.................................................................................2500
6121-000 RSX40 / RRX35 Hoses, pipes, connections........................................................2502
6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections................................................2504
6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................2506
6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................2508
6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................2510
6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................2512
6126-000 RSX40 Carriage supply lines....................................................................2514
6126-100 RSX50 Carriage supply lines....................................................................2516
6126-200 RRX35 Reach supply lines.......................................................................2518
6126-300 RRX45 Reach supply lines.......................................................................2520
6126-400 RDX30 Double reach supply lines................................................................2522
6127-000 RSX40 Tilt cylinder hoses......................................................................2524
6127-100 RSX50 Tilt cylinder hoses......................................................................2526
6127-200 RRX35 Tilt cylinder hoses......................................................................2528
6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................2530
6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................2532
6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................2534
6128-100 RSX50 Sideshifter cylinder hoses...............................................................2536
6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................2538
6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................2540
6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................2542
6129-001 RRX35 Reach cylinders hoses....................................................................2544
6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................2546
6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................2548
6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................2550
6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................2552
6141-000 RRX35 Hydraulic pump...........................................................................2554
6141-001 RSX40 / RRX35 Hydraulic pump...................................................................2556
6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................2558
6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................2560
6220-002 RRX35 Control valve with No Sideshifter Serial Number 30348001 - UP............................2562
6220-003 RRX45 / RDX30 Control valve with No Sideshifter Serial Number 30342001 - UP....................2564
6220-102 RRX35 Control valve With Sideshifter Serial Number 30348001 - UP...............................2566
6220-103 RRX45 / RDX30 Control valve With Sideshifter Serial Number 30342001 - UP.......................2568
6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................2570
6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................2572
6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................2574
6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................2576
6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................2578
6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................2580
6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................2582
6650-200 RDX30 Reach Cylinder assembly..................................................................2584
6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................2586
6660-100 RSX50 Tilt cylinder assembly...................................................................2588
6660-200 RRX45 Tilt cylinder assembly...................................................................2590
6660-300 RDX30 Tilt cylinder assembly...................................................................2592
7000 Operating Function - Lifting Device....................................................................2594
7105-001 Mast pivot.....................................................................................2596
7111-000 RSX40 / RRX35 Three stage mast.................................................................2598
7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................2602
7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................2606
7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................2608
7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................2610
7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......2612
7241-003 RRX35 Reach assembly Serial Number 31333001 - UP...............................................2614
7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................2616
7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................2620
7411-001 Fork assembly..................................................................................2622
7421-000 RSX40 Fork carriage unit.......................................................................2624
7421-100 RSX50 Fork carriage unit.......................................................................2626
8000 Peripheral / Installation Equipment....................................................................2628
8521-001 Access, safety equipment (Fire extinguisher)...................................................2630
9000 Options / Attachments..................................................................................2632
9311-001 RSX40 / RRX35 Load indicator...................................................................2634
9311-101 RSX50 / RRX45 / RDX30 Load indicator...........................................................2636
9361-000 Extra lights...................................................................................2638
9371-001 Warning lights / alarm.........................................................................2640
9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............2642
9501-100 RRX45 / RDX30 Load backrest....................................................................2644
9501-200 RSX50 Load backrest............................................................................2646
9661-100 Electrical heater, part 1 Serial Number 31064001 - UP..........................................2648
9661-150 Electrical heater, part 2 Serial Number 31064001 - UP..........................................2650
10000 Tools.................................................................................................2652
10020-000 Special tools and lubrications................................................................2654
11000 Numerical Index and Alphabetical Index................................................................2656
Alphabetical Index......................................................................................2658
Numerical Index.........................................................................................2671
Back Cover..................................................................................................2687
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