BT Prime-Mover TMX Operator’s Manual – PDF DOWNLOAD

BT Prime-Mover TMX Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover TMX Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 402
Downloadable : Yes
File Type : PDF

303045-000 1994_June
303045-000 1994_December
303045-001 1995_April
303045-002 1995_October
303045-003 1996_January
303045-003 1997_October
303045-003 1998_June
303045-003 1998_October

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover TMX Operator’s Manual – PDF DOWNLOAD

Front Cover......................................................................  2
Important Notice.................................................................  3
Foreword.........................................................................  4
Table of Contents................................................................  5
Drive Safely.....................................................................  6
Introduction.....................................................................  7
	To New BT Prime-Mover Owners.................................................  7
Preliminary Service..............................................................  8
	Right, Left, Front and Rear Sides............................................  8
Operator.........................................................................  9
Operating Practices.............................................................. 10
	Operating Rules and Instructions............................................. 10
		Operator Qualifications.................................................. 10
		Operator Training........................................................ 11
		Operator Responsibility.................................................. 11
		When a Powered Industrial Truck is to be Left Unattended................. 12
		When a Powered Industrial Truck is Traveling............................. 12
		Loading.................................................................. 14
		Operator Prechecks and Inspection........................................ 14
Data Plate and Decals............................................................ 16
	Operating Warnings........................................................... 17
	Warning Decals............................................................... 18
Controls and Equipment........................................................... 19
	The Control Handle........................................................... 19
	Brake Lever Controls......................................................... 20
		Parking Brake Lever...................................................... 20
		Braking Using Plugging Function.......................................... 21
	Key Switch................................................................... 22
	Emergency Disconnect Button.................................................. 22
	Battery Discharge Indicator/Hourmeter Dash Display........................... 23
		Battery Discharge Indicator/Hourmeter.................................... 23
Before Operation Inspection...................................................... 24
	Rearward Travel.............................................................. 25
	Forward Travel............................................................... 25
Operation........................................................................ 27
	Stopping Unit................................................................ 27
Parking.......................................................................... 28
Battery Retainment/Care.......................................................... 29
	Adding Water................................................................. 30
	Cleaning Terminals & Cable Connections....................................... 30
Specifications and Lubrications.................................................. 31
Service Intervals................................................................ 32
Field Modifications.............................................................. 33
Back Cover....................................................................... 35
Front Cover...................................................................... 36
Important Notice................................................................. 37
Foreword......................................................................... 38
Table of Contents................................................................ 39
Drive Safely..................................................................... 40
Introduction..................................................................... 41
	To New BT Prime-Mover Owners................................................. 41
Preliminary Service.............................................................. 42
	Right, Left, Front and Rear Sides............................................ 42
Operator......................................................................... 43
Operating Practices.............................................................. 44
	Operating Rules and Instructions............................................. 44
		Operator Qualifications.................................................. 44
		Operator Training........................................................ 45
		Operator Responsibility.................................................. 45
		When a Powered Industrial Truck is Traveling............................. 46
		Loading.................................................................. 48
		Operator Prechecks and Inspection........................................ 48
Data Plate and Decals............................................................ 50
	Operating Warnings........................................................... 51
	Parking Brake Warning........................................................ 52
	Warning Decals............................................................... 52
Controls and Equipment........................................................... 53
	The Control Handle........................................................... 53
		Horn Switch.............................................................. 54
		Direction and Speed...................................................... 54
		Brake Lever Controls..................................................... 55
			Parking Brake Lever.................................................. 55
			Braking Using Plugging Function...................................... 56
	Dash Panel Assembly.......................................................... 57
		Emergency Disconnect Button.............................................. 58
		Key Switch............................................................... 58
		Battery Discharge Indicator/Hourmeter Dash Display....................... 59
			Battery Discharge Indicator/Hourmeter................................ 59
			BDI/Hourmeter with Lift Interrupt.................................... 59
Before Operation Inspection...................................................... 60
	Rearward Travel.............................................................. 61
	Forward Travel............................................................... 61
Operation........................................................................ 63
	Stopping Unit................................................................ 63
Parking.......................................................................... 64
Battery Retainment/Care.......................................................... 65
	Adding Water................................................................. 66
	Cleaning Terminals & Cable Connections....................................... 66
Specifications and Lubrications.................................................. 67
Service Intervals................................................................ 68
Field Modifications.............................................................. 69
Back Cover....................................................................... 71
Front Cover...................................................................... 72
Important Notice................................................................. 73
Foreword......................................................................... 74
Table of Contents................................................................ 75
Drive Safely..................................................................... 76
Introduction..................................................................... 77
	To New BT Prime-Mover Owners................................................. 77
Preliminary Service.............................................................. 78
	Right, Left, Front and Rear Sides............................................ 78
Operator......................................................................... 79
Operating Practices.............................................................. 80
	Operating Rules and Instructions............................................. 80
		Operator Qualifications.................................................. 80
		Operator Training........................................................ 81
		Operator Responsibility.................................................. 81
		When a Powered Industrial Truck is to be Left Unattended................. 82
		When a Powered Industrial Truck is Traveling............................. 82
		Loading.................................................................. 84
		Operator Prechecks and Inspection........................................ 84
Data Plate and Decals............................................................ 86
	Operating Warnings........................................................... 87
	Parking Brake Warning........................................................ 88
	Warning Decals............................................................... 88
Controls and Equipment........................................................... 89
	The Control Handle........................................................... 89
		Horn Switch.............................................................. 90
		Direction and Speed...................................................... 90
		Brake Lever Controls..................................................... 91
			Braking Using Plugging Function...................................... 92
	Dash Panel Assembly.......................................................... 93
		Emergency Disconnect Button.............................................. 94
		Key Switch............................................................... 94
		Battery Discharge Indicator/Hourmeter Dash Display....................... 95
			Battery Discharge Indicator/Hourmeter................................ 95
			BDI/Hourmeter with Lift Interrupt.................................... 95
Before Operation Inspection...................................................... 96
	Rearward Travel.............................................................. 97
	Forward Travel............................................................... 97
Operation........................................................................ 99
	Stopping Unit................................................................ 99
Parking..........................................................................100
Battery Retainment/Care..........................................................101
	Adding Water.................................................................102
	Cleaning Terminals & Cable Connections.......................................102
Specifications and Lubrications..................................................103
Service Intervals................................................................104
Field Modifications..............................................................105
Back Cover.......................................................................107
Front Cover......................................................................108
Important Notice.................................................................109
Foreword.........................................................................110
Table of Contents................................................................111
Drive Safely.....................................................................112
Introduction.....................................................................113
	To New BT Prime-Mover Owners.................................................113
Preliminary Service..............................................................114
	Right, Left, Front and Rear Sides............................................114
Operator.........................................................................115
Operating Practices..............................................................116
	Operating Rules and Instructions.............................................116
		Operator Qualifications..................................................116
		Operator Training........................................................117
		Operator Responsibility..................................................117
		When a Powered Industrial Truck is to be Left Unattended.................118
		When a Powered Industrial Truck is Traveling.............................118
		Loading..................................................................120
		Operator Prechecks and Inspection........................................120
Data Plate and Decals............................................................122
	Operating Warnings...........................................................123
	Parking Brake Warning........................................................124
	Warning Decals...............................................................124
Controls and Equipment...........................................................125
	The Control Handle...........................................................125
		Horn Switch..............................................................126
		Direction and Speed......................................................126
		Brake Lever Controls.....................................................127
			Braking Using Plugging Function......................................128
	Dash Panel Assembly..........................................................129
		Emergency Disconnect Button..............................................130
		Key Switch...............................................................130
		Battery Discharge Indicator/Hourmeter Dash Display.......................131
			Battery Discharge Indicator/Hourmeter................................131
			BDI/Hourmeter with Speed Dropout.....................................131
Before Operation Inspection......................................................132
	Rearward Travel..............................................................133
	Forward Travel...............................................................133
Operation........................................................................135
	Stopping Unit................................................................135
Parking..........................................................................136
Battery Retainment/Care..........................................................137
	Adding Water.................................................................138
	Cleaning Terminals & Cable Connections.......................................138
Specifications and Lubrications..................................................139
Service Intervals................................................................140
Field Modifications..............................................................141
Back Cover.......................................................................143
Front Cover......................................................................144
Important Notice.................................................................145
Foreword.........................................................................146
Table of Contents................................................................147
Drive Safely.....................................................................148
Introduction.....................................................................149
	To New BT Prime-Mover Owners.................................................149
Preliminary Service..............................................................150
	Right, Left, Front and Rear Sides............................................150
Operator.........................................................................151
Operating Practices..............................................................152
	Operating Rules and Instructions.............................................152
		Operator Qualifications..................................................152
		Operator Training........................................................153
		Operator Responsibility..................................................153
		When a Powered Industrial Truck is to be Left Unattended.................154
		When a Powered Industrial Truck is Traveling.............................154
		Loading..................................................................156
		Operator Prechecks and Inspection........................................156
Data Plate and Decals............................................................158
	Operating Warnings...........................................................159
	Parking Brake Warning........................................................160
	Warning Decals...............................................................160
Controls and Equipment...........................................................161
	The Control Handle...........................................................161
		Horn Switch..............................................................162
		Direction and Speed......................................................162
		Brake Lever Controls.....................................................163
			Parking Brake Lever..................................................163
			Braking Using Plugging Function......................................164
	Dash Panel Assembly..........................................................165
		Emergency Disconnect Button..............................................166
		Key Switch...............................................................166
		Battery Discharge Indicator/Hourmeter Dash Display.......................167
			Battery Discharge Indicator/Hourmeter................................167
			BDI/Hourmeter with Lift Interrupt....................................167
	Tilting Control Handle.......................................................168
Before Operation Inspection......................................................169
	Rearward Travel..............................................................170
	Forward Travel...............................................................170
Operation........................................................................172
	Stopping Unit................................................................172
Parking..........................................................................173
Battery Retainment/Care..........................................................174
	Adding Water.................................................................175
	Terminals & Cable Connections................................................175
Specifications and Lubrications..................................................176
Service Intervals................................................................177
Field Modifications..............................................................178
Back Cover.......................................................................179
Front Cover......................................................................180
Operator's Warning...............................................................181
Foreword.........................................................................182
Table of Contents................................................................183
Safety Regulations...............................................................185
	Warning Symbols..............................................................185
	Prohibitory Symbols..........................................................186
	Ordinance Symbols............................................................186
	General Safety Regulations...................................................187
		Control..................................................................187
		Operating the Truck......................................................188
		Operator's Responsibility................................................189
		Working Area.............................................................190
		Driving and Conduct While Driving........................................191
		Handling Loads...........................................................193
		Parking the Truck........................................................194
		Handling the Battery.....................................................195
		Maintenance and Repair...................................................196
Warning and Information Signs....................................................197
	Warning Decals...............................................................198
Presentation of Truck............................................................199
	Application Area for BT's Trucks.............................................200
	Prohibited Applications for BT's Trucks......................................200
	Truck Data...................................................................201
	TMX Truck Dimensions.........................................................202
	Data Plate...................................................................203
Presentation of Main Components..................................................204
Controls and Instruments.........................................................206
	Control Handle...............................................................206
		Horn.....................................................................207
		Travel Direction Selector and Speed Control..............................207
		Brake Lever Controls.....................................................208
			Braking Using Plugging Function......................................209
	Dash Controls and Locations..................................................210
		Emergency Disconnect Switch..............................................210
		Key Switch...............................................................211
		BDI/Hourmeter with Travel Interrupt......................................212
		Battery Discharge Indicator..............................................212
		Hourmeter................................................................213
	Adjustable Tilting Control Handle............................................213
Driving..........................................................................214
	Starting the Truck...........................................................215
	Braking......................................................................217
	Steering.....................................................................219
	Parking the Truck............................................................220
Transporting Loads...............................................................221
	General......................................................................221
	Collecting a Load............................................................224
	Leaving a Load...............................................................225
Battery..........................................................................227
	Type of Battery..............................................................227
	Changing the Battery.........................................................227
	Charging the Battery.........................................................229
		General Prohibition......................................................229
		Pre-charging.............................................................230
		During Charging..........................................................230
		After Charging...........................................................231
	Battery Maintenance..........................................................232
		Each Week................................................................232
		Each Month...............................................................233
Daily Service/Safety Checks......................................................234
	Special Equipment............................................................236
Maintenance......................................................................237
	General Information..........................................................237
	Safety Regulations with Maintenance Work.....................................237
	Maintenance Work that can be Carried out by You..............................240
	Maintenance Work that may be Carried out by Trained Maintenance Personnel....240
	Other Service and Repair Work................................................240
	Cleaning and Washing.........................................................241
		General..................................................................241
		External Cleaning........................................................241
		Cleaning the Motor Compartment...........................................241
		Electrical Components....................................................242
	Maintenance Chart............................................................243
	Lubrication Chart............................................................246
	Approved Oils and Grease.....................................................247
Transporting and Storing the Truck...............................................248
	The TMX Truck's Dimensions and Weight........................................248
	Lifting the Truck............................................................248
	Towing and Transporting a Disabled Truck.....................................249
	Storing the Truck............................................................250
		Battery..................................................................250
		Hydraulic System.........................................................250
		Drive Unit...............................................................250
		Starting After a Period of Disuse........................................250
Recycling/Discarding.............................................................251
	Discarding the Battery.......................................................251
	Scrapping the Truck..........................................................251
		Chassis..................................................................251
		Electrical System........................................................252
Back Cover.......................................................................254
Front Cover......................................................................255
Operator's Warning...............................................................256
Foreword.........................................................................257
Table of Contents................................................................258
Safety Regulations...............................................................260
	Warning Symbols..............................................................260
	Prohibitory Symbols..........................................................261
	Ordinance Symbols............................................................261
	General Safety Regulations...................................................262
		Control..................................................................262
		Operating the Truck......................................................263
		Operator's Responsibility................................................264
		Working Area.............................................................265
		Driving and Conduct While Driving........................................266
		Handling Loads...........................................................268
		Parking the Truck........................................................269
		Handling the Battery.....................................................270
		Maintenance and Repair...................................................271
Warning and Information Signs....................................................272
	Warning Decals...............................................................273
Presentation of Truck............................................................274
	Application Area for BT's Trucks.............................................275
	Prohibited Applications for BT's Trucks......................................275
	Truck Data...................................................................276
	Truck Battery Dimensions.....................................................276
	Truck Dimensions.............................................................277
	Data Plate...................................................................278
Presentation of Main Components..................................................280
Controls and Instruments.........................................................282
	Control Handle...............................................................282
		Horn.....................................................................283
		Travel Direction Selector and Speed Control..............................283
		Brake Lever Controls.....................................................284
			Braking Using Plugging Function......................................285
	Dash Controls and Locations..................................................286
		Emergency Disconnect Switch..............................................286
		Key Switch...............................................................287
		BDI/Hourmeter with Travel Interrupt......................................288
		Battery Discharge Indicator..............................................288
		Hourmeter................................................................289
	Adjustable Tilting Control Handle............................................289
Driving..........................................................................290
	Starting the Truck...........................................................291
	Braking......................................................................293
	Steering.....................................................................295
	Parking the Truck............................................................296
Transporting Loads...............................................................297
	General......................................................................297
	Collecting a Load............................................................300
	Leaving a Load...............................................................301
Battery..........................................................................302
	Type of Battery..............................................................302
	Changing the Battery.........................................................302
	Charging the Battery.........................................................304
		General Prohibition......................................................304
		Pre-charging.............................................................305
		During Charging..........................................................305
		After Charging...........................................................306
	Battery Maintenance..........................................................307
		Each Week................................................................307
		Each Month...............................................................308
Daily Service/Safety Checks......................................................309
	Special Equipment............................................................311
Maintenance......................................................................312
	General Information..........................................................312
	Safety Regulations with Maintenance Work.....................................312
	Maintenance Work that can be Carried out by You..............................315
	Maintenance Work that may be Carried out by Trained Maintenance Personnel....315
	Other Service and Repair Work................................................315
	Cleaning and Washing.........................................................316
		General..................................................................316
		External Cleaning........................................................316
		Cleaning the Motor Compartment...........................................316
		Electrical Components....................................................317
	Maintenance Chart............................................................318
	Lubrication Chart............................................................321
	Approved Oils and Grease.....................................................322
Transporting and Storing the Truck...............................................323
	The TMX Truck's Dimensions and Weight........................................323
	Lifting the Truck............................................................323
	Towing and Transporting a Disabled Truck.....................................324
	Storing the Truck............................................................325
		Battery..................................................................325
		Hydraulic System\........................................................325
		Drive Unit...............................................................325
		Starting After a Period of Disuse........................................325
Recycling/Discarding.............................................................326
	Discarding the Battery.......................................................326
	Scrapping the Truck..........................................................326
		Chassis..................................................................326
		Electrical System........................................................327
Back Cover.......................................................................328
Front Cover......................................................................329
Operator's Warning...............................................................330
Foreword.........................................................................331
Table of Contents................................................................332
Safety Regulations...............................................................334
	Warning Symbols..............................................................334
	Prohibitory Symbols..........................................................335
	Ordinance Symbols............................................................335
	General Safety Regulations...................................................336
		Control..................................................................336
		Operating the Truck......................................................337
		Operator's Responsibility................................................338
		Working Area.............................................................339
		Driving and Conduct While Driving........................................340
		Handling Loads...........................................................342
		Parking the Truck........................................................343
		Handling the Battery.....................................................344
		Maintenance and Repair...................................................345
Warning and Information Signs....................................................346
	Warning Decals...............................................................347
Presentation of Truck............................................................348
	Application Area for BT's Trucks.............................................349
	Prohibited Applications for BT's Trucks......................................349
	Truck Data...................................................................350
	Truck Battery Dimensions.....................................................350
	Truck Dimensions.............................................................351
	Data Plate...................................................................352
Presentation of Main Components..................................................354
Controls and Instruments.........................................................356
	Control Handle...............................................................356
		Horn.....................................................................357
		Travel Direction Selector and Speed Control..............................357
		Brake Lever Controls.....................................................358
			Braking Using Plugging Function......................................359
	Dash Controls and Locations..................................................360
		Emergency Disconnect Switch..............................................360
		Key Switch...............................................................361
		BDI/Hourmeter with Travel Interrupt......................................362
		Battery Discharge Indicator..............................................362
		Hourmeter................................................................363
	Adjustable Tilting Control Handle............................................363
Driving..........................................................................364
	Starting the Truck...........................................................365
	Braking......................................................................367
	Steering.....................................................................369
	Parking the Truck............................................................370
Transporting Loads...............................................................371
	General......................................................................371
	Collecting a Load............................................................374
	Leaving a Load...............................................................375
Battery..........................................................................376
	Type of Battery..............................................................376
	Changing the Battery.........................................................376
	Charging the Battery.........................................................378
		General Prohibition......................................................378
		Pre-charging.............................................................379
		During Charging..........................................................379
		After Charging...........................................................380
	Battery Maintenance..........................................................381
		Each Week................................................................381
		Each Month...............................................................382
Daily Service/Safety Checks......................................................383
	Special Equipment............................................................385
Maintenance......................................................................386
	General Information..........................................................386
	Safety Regulations with Maintenance Work.....................................386
	Maintenance Work that can be Carried out by You..............................389
	Maintenance Work that may be Carried out by Trained Maintenance Personnel....389
	Other Service and Repair Work................................................389
	Cleaning and Washing.........................................................390
		General..................................................................390
		External Cleaning........................................................390
		Cleaning the Motor Compartment...........................................390
		Electrical Components....................................................391
	Maintenance Chart............................................................392
	Lubrication Chart............................................................395
	Approved Oils and Grease.....................................................396
Transporting and Storing the Truck...............................................397
	The TMX Truck's Dimensions and Weight........................................397
	Lifting the Truck............................................................397
	Towing and Transporting a Disabled Truck.....................................398
	Storing the Truck............................................................399
		Battery..................................................................399
		Hydraulic System.........................................................399
		Drive Unit...............................................................399
		Starting After a Period of Disuse........................................399
Recycling/Discarding.............................................................400
	Discarding the Battery.......................................................400
	Scrapping the Truck..........................................................400
		Chassis..................................................................400
		Electrical System........................................................401
Back Cover.......................................................................402