BT Prime-Mover TMX Parts Manual – PDF DOWNLOAD

BT Prime-Mover TMX Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover TMX Parts Manual – PDF DOWNLOAD

Language : English
Pages : 731
Downloadable : Yes
File Type : PDF

303046-000 1994_June
303046-000 1995_January
303046-001 1995_March
303046-002 1995_September
303046-003 1996_January
303046-003 1997_January
303046-003 1997_June
303046-003 1998_August
303046-003 1999_October
303046-004 2002_March

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover TMX Parts Manual – PDF DOWNLOAD

Front Cover...................................................................................  2
Parts Ordering Instructions...................................................................  3
General Information...........................................................................  4
Alphabetical Index............................................................................  5
Section 0.0...................................................................................  7
	Figure # 0.1..............................................................................  7
Section 1.0...................................................................................  9
	Figure # 1.1..............................................................................  9
	Figure # 1.2.............................................................................. 11
	Figure # 1.3.............................................................................. 13
	Figure # 1.4.............................................................................. 15
	Figure # 1.5.............................................................................. 17
	Figure # 1.6.............................................................................. 19
Section 2.0................................................................................... 21
	Figure # 2.1.............................................................................. 21
	Figure # 2.2.............................................................................. 22
	Figure # 2.3.............................................................................. 23
	Figure # 2.4.............................................................................. 25
	Figure # 2.5.............................................................................. 27
	Figure # 2.6.............................................................................. 29
	Figure # 2.7.............................................................................. 31
	Figure # 2.8.............................................................................. 33
Section 4.0................................................................................... 35
	Figure # 4.1.............................................................................. 35
	Figure # 4.2.............................................................................. 37
Section 5.0................................................................................... 39
	Figure # 5.1.............................................................................. 39
Section 10.0.................................................................................. 41
	Figure # 10.1............................................................................. 41
Numerical Index............................................................................... 44
Back Cover.................................................................................... 51
Front Cover................................................................................... 52
Parts Ordering Instructions................................................................... 53
General Information........................................................................... 54
Alphabetical Index............................................................................ 55
Section 0.0................................................................................... 57
	Figure # 0.1.............................................................................. 57
Section 1.0................................................................................... 59
	Figure # 1.1.............................................................................. 59
	Figure # 1.2.............................................................................. 61
	Figure # 1.3.............................................................................. 63
	Figure # 1.4.............................................................................. 65
	Figure # 1.5.............................................................................. 67
Section 2.0................................................................................... 69
	Figure # 2.1.............................................................................. 69
	Figure # 2.2.............................................................................. 70
	Figure # 2.3.............................................................................. 71
	Figure # 2.4.............................................................................. 73
	Figure # 2.5.............................................................................. 75
	Figure # 2.6.............................................................................. 77
	Figure # 2.7.............................................................................. 79
	Figure # 2.8.............................................................................. 81
	Figure # 2.9.............................................................................. 83
Section 4.1................................................................................... 85
	Figure # 4.1.............................................................................. 85
	Figure # 4.2.............................................................................. 87
	Figure # 4.3.............................................................................. 89
	Figure # 4.4.............................................................................. 91
Section 10.0.................................................................................. 93
	Figure # 10.1............................................................................. 93
Numerical Index............................................................................... 96
Back Cover....................................................................................101
Front Cover...................................................................................102
Parts Ordering Instructions...................................................................103
General Information...........................................................................104
Alphabetical Index............................................................................105
Section 0.0...................................................................................107
	Figure # 0.1..............................................................................107
Section 1.0...................................................................................109
	Figure # 1.1..............................................................................109
	Figure # 1.2..............................................................................111
	Figure # 1.3..............................................................................113
	Figure # 1.4..............................................................................115
	Figure # 1.5..............................................................................117
	Figure # 1.6..............................................................................119
Section 2.0...................................................................................121
	Figure # 2.1..............................................................................121
	Figure # 2.2..............................................................................122
	Figure # 2.3..............................................................................123
	Figure # 2.4..............................................................................125
	Figure # 2.5..............................................................................127
	Figure # 2.6..............................................................................129
	Figure # 2.7..............................................................................131
	Figure # 2.8..............................................................................133
	Figure # 2.9..............................................................................135
Section 4.0...................................................................................137
	Figure # 4.1..............................................................................137
	Figure # 4.2..............................................................................139
	Figure # 4.3..............................................................................141
Section 10.0..................................................................................143
	Figure # 10.1.............................................................................143
Numberical Index..............................................................................146
Back Cover....................................................................................151
Front Cover...................................................................................152
Parts Ordering Instructions...................................................................153
General Information...........................................................................154
Alphabetical Index............................................................................155
Figure # 0.1 Decals and Parts List  Assembly..................................................157
Figure # 1.1 Handle and Transmission Assembly.................................................159
Figure # 1.2 Steering Stem Assembly...........................................................161
Figure # 1.3 Control Head Assembly............................................................163
Figure # 1.4 Transmission Assembly............................................................165
Figure # 1.5 Drive Wheel Assembly.............................................................167
Figure # 2.1 Electrical Schematic.............................................................169
Figure # 2.2 Electrical Schematic Symbols.....................................................170
Figure # 2.3 Electrical Assembly..............................................................171
Figure # 2.4 Electrical Panel Assembly........................................................173
Figure # 2.5 Contactor Assembly, Forward & Rearward...........................................175
Figure # 2.6 Contactor Assembly, 1A...........................................................177
Figure # 2.7 Motor Assembly, Drive............................................................179
Figure # 2.8 Cold Storage Assembly............................................................181
Figure # 4.1 Shields and Guards...............................................................183
Figure # 4.2 Automatic Coupler and Tow Eye Assembly...........................................185
Figure # 4.3 Battery Compartment Rollers......................................................187
Figure # 4.4 Flashing Light Assembly..........................................................189
Figure # 10.0 Special Tools and Lubrications..................................................191
Numerical Index...............................................................................194
Back Page.....................................................................................199
Front Cover...................................................................................200
Parts Ordering Instructions...................................................................201
General Information...........................................................................202
Alphabetical Index............................................................................203
Section 0.0...................................................................................205
	Figure # 0.1..............................................................................205
Section 1.0...................................................................................207
	Figure # 1.1..............................................................................207
	Figure # 1.2..............................................................................209
	Figure # 1.3..............................................................................211
	Figure # 1.4..............................................................................213
	Figure # 1.5..............................................................................215
Section 2.0...................................................................................217
	Figure # 2.1..............................................................................217
	Figure # 2.2..............................................................................218
	Figure # 2.3..............................................................................219
	Figure # 2.4..............................................................................221
	Figure # 2.5..............................................................................223
	Figure # 2.6..............................................................................225
	Figure # 2.7..............................................................................227
	Figure # 2.8..............................................................................229
Section 4.0...................................................................................231
	Figure # 4.1..............................................................................231
	Figure # 4.2..............................................................................233
	Figure # 4.3..............................................................................235
	Figure # 4.4..............................................................................237
Section 10.0..................................................................................239
	Figure # 10.1.............................................................................239
Numerical Index...............................................................................242
Back Cover....................................................................................249
Front Cover...................................................................................250
Parts Ordering Instructions...................................................................251
General Information...........................................................................252
Index.........................................................................................254
Section 0000..................................................................................257
	0300-002 Frame / Chassis..................................................................258
	0340-009 Inspection covers (Shields & guards).............................................260
	0390-005 Battery compartment parts........................................................262
	0640-018 Drivers controls (speed & direction).............................................264
	0850-006 Signs, warnings..................................................................266
Section 1000..................................................................................267
	1700-008 Electrical drive motor (24 Volt).................................................268
Section 2000..................................................................................269
	2550-003 Mechanical drive gear unit.......................................................270
Section 3000..................................................................................271
	3300-003 Parking brake system.............................................................272
	3360-001 Brake drum/disc assembly.........................................................274
	3530-001 Drive wheel......................................................................276
	3550-008 Fork / support arm / outrigger wheels............................................278
Section 4000..................................................................................279
	4110-023 Steering arm / wheel.............................................................280
	4110-024 Steering arm / wheel (Handle head)...............................................282
	4180-002 Steering / radial bearing........................................................284
Section 5000..................................................................................285
	5100-008 General electrical compartments..................................................286
	5100-009 General electrical compartments (panel)..........................................288
	5160-011 General alarm signal.............................................................290
	5190-016 Battery cut out contactor / plug (battery connector).............................292
	5230-005 Voltage / battery indicator......................................................294
	5290-001 Hourmeter / speedometer..........................................................296
	5310-019 Start / stop switch..............................................................298
	5330-011 Speed controls...................................................................300
	5390-003 Control cables / harness (Handle head)...........................................302
	5440-002 Direction contactors (24 Volt)...................................................304
	5450-001 Speed contactors (1A) 24 Volt....................................................306
	5510-011 Micro switches...................................................................308
Section 9000..................................................................................309
	9370-005 Warning lights / alarm...........................................................310
	9510-000 Towing hook......................................................................312
	9660-002 Electrical heater................................................................314
	9999-000 Special tools and lubrications...................................................316
Back Cover....................................................................................319
Front Cover...................................................................................320
Parts Ordering Instructions...................................................................321
General Information...........................................................................322
Index.........................................................................................324
Section 0000..................................................................................327
	0300-002 Frame / Chassis..................................................................328
	0340-009 Inspection covers (Shields & guards).............................................330
	0340-021 Inspection covers (Splash guard).................................................332
	0340-022 Inspection covers (“EE” electrical box)..........................................334
	0390-005 Battery compartment parts........................................................336
	0640-018 Drivers controls (speed & direction).............................................338
	0850-006 Signs, warnings..................................................................340
Section 1000..................................................................................341
	1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system).....................342
Section 2000..................................................................................343
	2550-003 Mechanical drive gear unit.......................................................344
Section 3000..................................................................................345
	3300-003 Parking brake system.............................................................346
	3360-001 Brake drum/disc assembly.........................................................348
	3530-001 Drive wheel......................................................................350
	3550-008 Fork / support arm / outrigger wheels............................................352
Section 4000..................................................................................353
	4110-024 Steering arm / wheel (Handle head)...............................................354
	4110-033 Steering arm / wheel (Handle stem and brake levers)..............................356
	4180-002 Steering / radial bearing........................................................358
Scetion 5000..................................................................................359
	5160-000 General alarm signal.............................................................360
	5180-004 Current collector, cable drum....................................................362
	5190-011 Battery cut out contactor / plug (300/400 AMP traction system)...................364
	5190-025 Battery cut out contactor / plug (battery connector).............................366
	5230-005 Voltage / battery indicator......................................................368
	5290-001 Hourmeter / speedometer..........................................................370
	5310-019 Start / stop switch..............................................................372
	5330-011 Speed controls...................................................................374
	5390-003 Control cables / harness (Handle head)...........................................376
	5390-035 Control cables / harness (Control wire)..........................................378
	5390-037 Control cables / harness (Power wire)............................................380
	5460-019 Transistor panel (24 Volt, 400 amp system) Serial number 27179000 to 27300000....382
	5510-011 Micro switches...................................................................384
Section 9000..................................................................................385
	9370-005 Warning lights / alarm...........................................................386
	9510-000 Towing hook......................................................................388
	9660-011 Electrical heater................................................................390
	9660-012 Electrical heater (24 Volt)......................................................392
	9910-000 Electrical controllers (Handset).................................................394
	9999-000 Special tools and lubrications...................................................396
Back Cover....................................................................................397
Front Cover...................................................................................398
Parts Ordering Instructions...................................................................399
General Information...........................................................................400
Index.........................................................................................402
0000 CHASSIS..................................................................................406
	0300-000 Frame / Chassis..................................................................408
	0340-000 Inspection covers (Shields & guards).............................................410
	0341-000 Inspection covers (“EE” electrical box)..........................................412
	0342-000 Inspection covers (Splash guard).................................................414
	0390-000 Battery compartment parts........................................................416
	0640-000 Drivers controls (speed & direction).............................................418
	0850-000 Signs, warnings..................................................................420
1000 MOTOR....................................................................................422
	1760-101 Drive motor......................................................................424
2000 TRANSMISSION / DRIVE GEAR................................................................426
	2550-000 Mechanical drive gear unit.......................................................428
3000 BRAKE / WHEEL SYSTEM.....................................................................430
	3300-000 Parking brake system.............................................................432
	3360-000 Brake drum / disc assembly.......................................................434
	3530-000 Drive wheel......................................................................436
	3550-000 Fork / support arm / outrigger wheels............................................438
4000 STEERING SYSTEM..........................................................................440
	4110-000 Handle stem and brake levers.....................................................442
	4111-000 Steering arm / wheel (Handle head assembly)......................................444
	4180-000 Steering / radial bearing........................................................446
5000 ELECTRICAL SYSTEM........................................................................448
	5160-000 General alarm signal.............................................................450
	5180-000 Current collector, cable drum....................................................452
	5190-000 Battery connector................................................................454
	5192-100 300 Amp system line contactor....................................................456
	5192-200 200/300 Amp system “EE” line contactor...........................................458
	5230-000 Voltage / battery indicator......................................................460
	5290-000 Hourmeter / speedometer..........................................................462
	5310-000 Start / stop switch..............................................................464
	5330-000 Speed controls...................................................................466
	5390-000 Control cables / harness (Handle head)...........................................468
	5390-100 Control cables / harness (Control wire)..........................................470
	5430-000 Control cables / harness (Power wire)............................................472
	5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP...........474
	5510-000 Micro switches...................................................................476
	5910-000 Control circuit breaker..........................................................478
	5911-000 Power circuit breaker............................................................480
8000 PERIPHERAL / INSTALLATION EQUIPMENT......................................................482
9000 OPTIONS / ATTACHMENTS....................................................................484
	9370-000 Warning lights / alarm...........................................................486
	9510-000 Towing hook......................................................................488
	9660-000 Electrical heater................................................................490
	9660-100 Electrical heater (24 Volt)......................................................492
10000 Tools...................................................................................494
	10010-00 Electrical controllers (Handset).................................................496
	10020-00 Special tools and lubrications...................................................498
Back Cover....................................................................................499
Front Cover...................................................................................500
Parts Ordering Instructions...................................................................502
General Information...........................................................................503
Index.........................................................................................506
0000 Chassis..................................................................................510
	0300-000 Frame / Chassis..................................................................512
	0340-000 Inspection covers (Shields & guards).............................................514
	0341-000 Inspection covers (“EE” electrical box)..........................................516
	0342-000 Inspection covers (Splash guard).................................................518
	0390-000 Battery compartment parts........................................................520
	0640-000 Drivers controls (speed & direction).............................................522
	0850-000 Signs, warnings..................................................................524
1000 Motors...................................................................................526
	1760-101 Drive motor Serial number 27179001 - UP..........................................528
2000 Transmission / Drive Gear................................................................530
	2550-000 Mechanical drive gear unit.......................................................532
3000 Brake / Wheel System.....................................................................534
	3300-000 Parking brake system.............................................................536
	3360-000 Brake drum / disc assembly.......................................................538
	3530-000 Drive wheel......................................................................540
	3550-000 Fork / support arm / outrigger wheels............................................542
4000 Steering System..........................................................................544
	4110-000 Handle stem and brake levers.....................................................546
	4111-000 Steering arm / wheel (Handle head assembly)......................................548
	4180-000 Steering / radial bearing........................................................550
5000 Electrical System........................................................................552
	5160-000 General alarm signal.............................................................554
	5180-000 Current collector, cable drum....................................................556
	5190-000 Battery connector................................................................558
	5192-100 300 Amp system line contactor....................................................560
	5192-200 200/300 Amp system “EE” line contactor...........................................562
	5230-000 Voltage / battery indicator......................................................564
	5290-000 Hourmeter / speedometer..........................................................566
	5310-000 Start / stop switch..............................................................568
	5330-000 Speed controls...................................................................570
	5390-000 Control cables / harness (Handle head)...........................................572
	5390-100 Control cables / harness (Control wire)..........................................574
	5430-000 Control cables / harness (Power wire)............................................576
	5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP...........578
	5510-000 Micro switches...................................................................580
	5910-000 Control circuit breaker..........................................................582
	5911-000 Power circuit breaker............................................................584
6000 Hydraulic System.........................................................................586
7000 Operating Function - Lifting Device......................................................588
8000 Peripheral / Installation Equipment......................................................590
9000 Options / Attachments....................................................................592
	9370-000 Warning lights / alarm...........................................................594
	9510-000 Towing hook......................................................................596
	9660-000 Electrical heater................................................................598
	9660-100 Electrical heater (24 Volt)......................................................600
10000 Tools...................................................................................602
	10010-000 Electrical controllers (Handset)................................................604
	10020-000 Special tools and lubrications..................................................606
11000 Numerical Index.........................................................................608
	TMX Electical Truck Numerical Index.......................................................610
Back Cover....................................................................................615
Front Cover...................................................................................616
Parts Ordering Instructions...................................................................618
General Information...........................................................................619
Index.........................................................................................621
0000 Chassis..................................................................................624
	0300-000 Frame / Chassis..................................................................626
	0340-001 Inspection covers (Shields & guards).............................................628
	0341-000 Inspection covers (“EE” electrical box)..........................................630
	0342-000 Inspection covers (Splash guard).................................................632
	0390-000 Battery compartment parts........................................................634
	0640-000 Drivers controls (speed & direction).............................................636
	0850-001 Signs, warnings..................................................................638
1000 Motors...................................................................................640
	1760-102 Drive motor Serial number 27179001 - UP..........................................642
2000 Transmission / Drive Gear................................................................644
	2550-000 Mechanical drive gear unit.......................................................646
3000 Brake / Wheel System.....................................................................648
	3300-000 Parking brake system.............................................................650
	3360-001 Brake drum / disc assembly.......................................................652
	3530-001 Drive wheel......................................................................654
	3550-000 Fork / support arm / outrigger wheels............................................656
4000 Steering System..........................................................................658
	4110-000 Handle stem and brake levers.....................................................660
	4111-000 Steering arm / wheel (Handle head assembly)......................................662
	4180-000 Steering / radial bearing........................................................664
5000 Electrical System........................................................................666
	5160-000 General alarm signal.............................................................668
	5180-000 Current collector, cable drum....................................................670
	5190-000 Battery connector................................................................672
	5192-100 300 Amp system line contactor....................................................674
	5192-200 200/300 Amp system “EE” line contactor...........................................676
	5230-000 Voltage / battery indicator......................................................678
	5290-000 Hourmeter / speedometer..........................................................680
	5310-000 Start / stop switch..............................................................682
	5330-000 Speed controls...................................................................684
	5390-000 Control cables / harness (Handle head)...........................................686
	5390-100 Control cables / harness (Control wire)..........................................688
	5430-000 Control cables / harness (Power wire)............................................690
	5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP...........692
	5510-000 Micro switches...................................................................694
	5910-000 Control circuit breaker..........................................................696
	5911-000 Power circuit breaker............................................................698
6000 Hydraulic System.........................................................................700
7000 Operating Function - Lifting Device......................................................702
8000 Peripheral / Installation Equipment......................................................704
9000 Options / Attachments....................................................................706
	9370-000 Warning lights / alarm...........................................................708
	9510-000 Towing hook......................................................................710
	9660-000 Electrical heater................................................................712
	9660-100 Electrical heater (24 Volt)......................................................714
10000 Tools...................................................................................716
	10010-000 Electrical controllers (Handset)................................................718
	10020-000 Special tools and lubrications..................................................720
11000 Alphabetical/ Numerical Index...........................................................722
	Alphabetical Index........................................................................724
	Numerical Index...........................................................................727
Back Cover....................................................................................731