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BT Prime-Mover WSX20/25 Parts Manual – PDF DOWNLOAD
BT Prime-Mover WSX20/25 Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover WSX20/25 Parts Manual – PDF DOWNLOAD
Language : English
Pages : 579
Downloadable : Yes
File Type : PDF
304943-000 1995_December
304943-000 1997_January
304943-000 1997_July
304943-001 2002_January
304943-002 2002_September
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover WSX20/25 Parts Manual – PDF DOWNLOAD
Front Cover...................................................................................... 2 0000 - Chassis................................................................................... 4 0340-016 Inspection, Covers.................................................................. 8 0350-007 Support/Stabilization Arms.......................................................... 10 0400-008 Frame/Chassis Component............................................................. 12 0640-016 Drive Controls (mechanical)......................................................... 14 0640-017 Driver Controls (mechanical) Hand Lower............................................. 16 0820-015 Finger/Toe Guards................................................................... 18 0840-012 Driver Protection................................................................... 20 0850-003 Decals, Warnings.................................................................... 22 1000 - Drive Motor............................................................................... 23 1700-003 Electrical Drive Motor.............................................................. 24 2000 - Drive Gear/Transmission................................................................... 25 2550-008 Mechanical Drive Gear Units......................................................... 26 3000 - Brake/Wheel System........................................................................ 27 3160-007 Brake Drum/Disc Assembly............................................................ 28 3530-006 Drive Wheel......................................................................... 30 3550-016 Fork/Support Arm Wheels (Load Wheel)................................................ 32 4000 - Steering System........................................................................... 33 4110-019 Steering Arm/Wheel/Lever............................................................ 34 4180-001 Steering Bearing, Radial Bearing.................................................... 36 5000 - Electrical System......................................................................... 37 5160-011 General Alarm Signal................................................................ 38 5190-009 Battery Cut Out Contactor/Plug...................................................... 40 5230-002 Battery Discharge Indicator/Hourmeter............................................... 42 5310-017 Start/Stop Switch................................................................... 44 5330-011 Speed Control....................................................................... 46 5390-023 Control Cables/Harnesses............................................................ 48 5400-003 Electrical Drive Motor System....................................................... 50 5430-012 Motor Cable, Resistor............................................................... 52 5440-001 Direction Contactors................................................................ 54 5460-013 Transistor Panel.................................................................... 56 5510-010 Micro Switch........................................................................ 58 5610-001 Pump Contactor...................................................................... 60 5710-003 PCBs Logic Card/Box................................................................. 62 5790-005 Control Cables/Harnesses............................................................ 64 5810-003 Pump Motor Assembly................................................................. 66 6000 - Hydraulic System.......................................................................... 67 6100-014 Hydraulic Unit...................................................................... 68 6100-015 Hydraulic Unit (Electric Lifting)................................................... 70 6120-034 Hoses and Pipes, Connection, Fixation (Duplex HiLo)................................. 72 7000 - Operating Function - Lifting Mast/Cylinder................................................ 73 7120-014 Chains/Yokes/Rollers................................................................ 74 7120-016 Chain/Yokes/Rollers (Duplex HiLo)................................................... 76 7130-006 Separate Fork Carriage.............................................................. 78 7150-002 Mast Guidance/Dampers............................................................... 80 7310-019 Lift Cylinders (Duplex HiLo)........................................................ 82 7310-020 Lift Cylinder (Duplex Tele)......................................................... 84 7410-005 Forks, Carpet Boom, Hook............................................................ 86 9000 - Optionals/Attachments..................................................................... 87 9370-002 Warning Lights/Alarm................................................................ 88 9500-008 Extra Mechanical Equipment.......................................................... 90 Battery Pack and Chargers........................................................................ 91 Battery Pack Diagram......................................................................... 91 Electrical Schematic Symbols................................................................. 92 Battery Pack................................................................................. 94 Battery Pack Charger......................................................................... 96 Back Cover....................................................................................... 97 Front Cover...................................................................................... 98 Parts Ordering Instructions...................................................................... 99 Field Modifications.............................................................................. 99 General Information..............................................................................100 0000 - Chassis...................................................................................102 0340-016 Inspection, Covers..................................................................106 0350-007 Support/Stabilization Arms..........................................................108 0400-008 Frame/Chassis Component.............................................................110 0640-016 Drivers Controls (Speed & Direction)................................................112 0640-017 Driver Controls (mechanical) Hand Lower.............................................114 0820-015 Finger/Toe Guards...................................................................116 0840-012 Driver Protection...................................................................118 0850-008 Decals, Warnings....................................................................120 1000 - Drive Motor...............................................................................121 1700-003 Electrical Drive Motor..............................................................122 2000 - Drive Gear/Transmission...................................................................123 2550-010 Mechanical Drive Gear Unit..........................................................124 3000 - Brake/Wheel System........................................................................125 3160-007 Brake Drum/Disc Assembly............................................................126 3530-006 Drive Wheel.........................................................................128 3550-016 Fork/Support Arm Wheels (Load Wheel)................................................130 4000 - Steering System...........................................................................131 4110-018 Steering Arm/Wheel/Lever............................................................132 4180-000 Steering Bearing, Radial Bearing....................................................134 5000 - Electrical System.........................................................................135 5110-005 Battery (24 Volt GNB Battery Pack)..................................................136 5160-010 General Alarm Signal................................................................138 5190-008 Battery Cut Out Contactor/Plug (Battery Connector)..................................140 5230-009 Voltage/Battery Indicator...........................................................142 5290-001 Hourmeter/Speedometer...............................................................144 5310-016 Start/Stop Switch...................................................................146 5330-011 Speed Controls......................................................................148 5390-023 Control Cables/Harnesses............................................................150 5400-003 Electrical Drive Motor System.......................................................152 5430-012 Motor Cable, Resistor...............................................................154 5440-004 Direction Contactors................................................................156 5460-013 Transistor Panel....................................................................158 5510-011 Micro Switches......................................................................160 5610-001 Pump Contactor......................................................................162 5710-003 PCBs Logic Card/Box.................................................................164 5790-005 Control Cables/Harnesses............................................................166 5810-003 Pump Motor Assembly.................................................................168 6000 - Hydraulic System..........................................................................169 6100-014 Hydraulic Unit......................................................................170 6100-015 Hydraulic Unit (Electric Lifting)...................................................172 6120-005 Hoses and Pipes, Connections, Fixation..............................................174 6120-034 Hoses and Pipes, Connection, Fixation (Duplex HiLo).................................176 7000 - Operating Function - Lifting Mast/Cylinder................................................177 7120-014 Chains/Yokes/Rollers................................................................178 7120-016 Chain/Yokes/Rollers (Duplex HiLo)...................................................180 7130-006 Separate Fork Carriage..............................................................182 7150-002 Mast Guidance/Dampers...............................................................184 7310-019 Lift Cylinders (Duplex HiLo)........................................................186 7310-020 Lift Cylinder (Duplex Tele).........................................................188 7410-005 Forks, Carpet Boom, Hook............................................................190 8000 - Peripheral/Installation Equipment.........................................................191 8340-001 Battery Charger (24 Volt GNB Battery Pack)..........................................192 9000 - Options/Attachments.......................................................................193 9370-002 Warning Lights/Alarm................................................................194 9500-008 Extra Mechanical Equipment..........................................................196 9999-000 Special Tools and Lubrications......................................................198 Back Cover.......................................................................................199 Front Cover......................................................................................200 Parts Ordering Instructions......................................................................201 General Information..............................................................................202 Index............................................................................................204 0000 Chassis.....................................................................................207 0340-023 Inspection, Covers..................................................................208 0350-007 Support / Stabilization Arms........................................................210 0400-007 Frame / Chassis Component...........................................................212 0640-014 Driver controls (Mechanical)........................................................214 0640-016 Drivers controls (Speed & direction)................................................216 0640-017 Driver Controls (mechanical) Hand Lower.............................................218 0820-011 Finger / Toe Guards.................................................................220 0840-010 Driver protection...................................................................222 0840-012 Driver Protection...................................................................224 0850-008 Decals, Warnings....................................................................226 1000 Motors......................................................................................227 1700-015 Electrical Drive Motor..............................................................228 2000 Transmission/Drive Gear.....................................................................229 2550-007 Mechanical drive gear unit..........................................................230 3000 Brake/Wheel System..........................................................................231 3160-008 Brake drum / Disc assembly..........................................................232 3530-006 Drive Wheel.........................................................................234 3550-016 Fork / Support arm wheels (Load Wheel)..............................................236 4000 Steering System.............................................................................237 4110-018 Steering arm / Wheel / Lever........................................................238 4110-029 Steering arm / wheel / lever........................................................240 4180-000 Steering bearing, Radial bearing....................................................242 5000 Electrical System...........................................................................243 5110-005 Battery (24 Volt GNB battery pack)..................................................244 5160-008 General alarm signal................................................................246 5160-010 General alarm signal................................................................248 5190-008 Battery cut out contactor / plug (Battery...........................................250 5230-009 Voltage / battery indicator.........................................................252 5290-001 Hourmeter / speedometer.............................................................254 5310-015 Start / stop switch.................................................................256 5310-016 Start / Stop switch.................................................................258 5330-010 Speed control.......................................................................260 5330-011 Speed controls......................................................................262 5390-021 Control cables / harnesses..........................................................264 5390-023 Control cables / harnesses..........................................................266 5400-003 Electrical drive motor system.......................................................268 5430-012 Motor cable, resistor...............................................................270 5440-004 Direction contactors................................................................272 5460-013 Transistor panel....................................................................274 5510-011 Micro switches......................................................................276 5510-014 Micro switches......................................................................278 5610-001 Pump contactor......................................................................280 5710-003 PCBs logic card / box...............................................................282 5750-034 Safety / position / switches / sensors..............................................284 5790-005 Control cables / harnesses..........................................................286 5810-003 Pump motor assembly.................................................................288 6000 Hydraulic System............................................................................289 6100-014 Hydraulc Unit.......................................................................290 6100-015 Hydraulic Unit (Electric lifting)...................................................292 6120-005 Hoses and pipes, connections, fixation..............................................294 6120-034 Hoses and pipes, connection, fixation (Du...........................................296 7000 Operating Function - Lifting Masts..........................................................297 7120-014 Chains / yokes / rollers............................................................298 7120-016 Chain / yokes / rollers (Duplex HiLo)...............................................300 7130-006 Separate fork carriage..............................................................302 7150-002 Mast guidance / dampers.............................................................304 7310-017 Lift cylinders (Simplex)............................................................306 7310-019 Lift cylinders (Duplex HiLo)........................................................308 7310-020 Lift cylinder (Duplex Tele).........................................................310 7410-005 Forks, carpet boom, hook............................................................312 8000 Peripherial Equipment.......................................................................313 8340-001 Battery charger (24 Volt GNB battery pack...........................................314 9000 Options/Attachments.........................................................................315 9370-002 Warning lights / alarm..............................................................316 9500-008 Extra mechanical equipment..........................................................318 9999-000 Special tools and lubrications......................................................320 Back Cover.......................................................................................321 Front Cover......................................................................................322 General Informati on.............................................................................325 Parts Ordering Instructions......................................................................324 Index............................................................................................327 0000 Chassis.....................................................................................330 0340-023 Inspection, covers..................................................................332 0350-007 Support / stabilization arms........................................................334 0400-007 Frame / chassis component...........................................................336 0450-021 Motor fixation points...............................................................338 0640-100 Driver controls (mechanical) Serial Number 295451AA000 - UP.........................340 0640-200 Driver controls (mechanical) hand lower.............................................342 0820-011 Finger / toe guards Serial Number 329900AA000 - UP..................................344 0840-100 Driver protection Serial Number 295451AA000 - UP....................................346 0850-009 Decals, warnings....................................................................348 1000 Motors......................................................................................350 1700-017 Drive motor assembly Serial Number 329901AA000 - UP.................................352 1710-001 Pump motor assembly Serial Number 340961AA000 - UP..................................354 2000 Transmission / Drive Gear...................................................................356 2550-008 Mechanical drive gear unit Serial Number 310960AA000 - UP...........................358 3000 Brake / Wheel System........................................................................360 3160-010 Brake assembly Serial Number 340960AA000 - UP.......................................362 3530-006 Drive wheel.........................................................................364 3550-016 Fork / support arm wheels (load wheel)..............................................366 4000 Steering System.............................................................................368 4110-030 Steering arm Serial Number 329901AA000 - UP.........................................370 4180-000 Steering bearing, radial bearing....................................................372 5000 Electrical System...........................................................................374 5110-005 Battery (24 volt GNB battery pack)..................................................376 5160-100 Horn Serial Number 295451AA000 - UP.................................................378 5190-008 Battery cut out contactor / plug (battery connector)................................380 5230-009 Voltage / battery indicator.........................................................382 5290-001 Hourmeter...........................................................................384 5310-101 Start / stop switch Serial Number 340961AA000 - UP..................................386 5330-100 Speed control Serial Number 295451AA000 - UP........................................388 5390-102 Control cables / harnesses Serial Number 329900AA000 - UP...........................390 5400-003 Electrical drive motor system.......................................................392 5430-012 Motor cable, resistor...............................................................394 5440-005 Direction contactor Serial Number 329900AA000 - UP..................................396 5460-013 Transistor panel....................................................................398 5510-014 Micro switch Serial Number 295451AA000 - UP.........................................400 5610-001 Pump contactor......................................................................402 5710-003 PCBs logic card / box...............................................................404 5750-034 Safety / position / switches / sensors..............................................406 5790-005 Control cables / harnesses..........................................................408 6000 Hydraulic System............................................................................410 6100-015 Hydraulic unit (electric lifting)...................................................412 6120-005 Hoses and pipes, connections, fixation..............................................414 6120-034 Hoses and pipes, connection, fixation (Duplex HiLo).................................416 7000 Operating Function - Lifting Device.........................................................418 7120-014 Chains / yokes / rollers............................................................420 7120-016 Chain / yokes / rollers (Duplex HiLo)...............................................422 7130-006 Separate fork carriage..............................................................424 7150-002 Mast guidance / dampers.............................................................426 7310-017 Lift cylinder (Simplex).............................................................428 7310-019 Lift cylinder (Duplex HiLo).........................................................430 7310-020 Lift cylinder (Duplex Tele).........................................................432 7410-006 Fork assembly.......................................................................434 8000 Peripheral / Installation Equipment.........................................................436 8340-001 Battery charger (24 volt GNB battery pack)..........................................438 9000 Options / Attachments.......................................................................440 9370-002 Warning lights / alarm..............................................................442 9500-008 Extra mechanical equipment..........................................................444 10000 Tools......................................................................................446 10020-000 Special tools and lubrications.....................................................448 11000 Alphabetical/ Numerical Index..............................................................450 WSX20/25 Electrical Truck Alphabetical Index.................................................452 WSX20/25 Electrical Truck Numerical Index....................................................456 Back Cover.......................................................................................461 Front Cover......................................................................................462 General Informati on.............................................................................465 Parts Ordering Instructions......................................................................464 Index............................................................................................467 0000 Chassis.....................................................................................470 0340-100 Inspection covers (shields & guards) Serial Number 437050AA000 - UP.................472 0350-008 Support arms, stabilizers Serial Number 437050AA000 - UP............................474 0400-009 Frame / chassis components Serial Number 437050AA000 - UP...........................476 0640-201 Driver controls (hand lower) Serial Number 412520AA000 - UP.........................478 0820-100 Finger / toe guards (windshield) Serial Number 437050AA000 - UP.....................480 0821-001 Foot guards Serial Number 437050AA000 - UP..........................................482 0850-100 Decals, warnings Serial Number 437050AA000 - UP.....................................484 1000 Motors......................................................................................486 1710-002 Pump motor Serial Number 412520AA000 - UP...........................................488 1760-018 Drive motor Serial Number 437050AA000 - UP..........................................490 2000 Transmission / Drive Gear...................................................................492 2550-008 Mechanical drive gear unit Serial Number 310960AA000 - UP...........................494 3000 Brake / Wheel System........................................................................496 3370-100 Electromagnetic parking brake Serial Number 437050AA000 - UP........................498 3530-007 Drive wheel Serial Number 437050AA000 - UP..........................................500 3550-016 Fork / support arm wheels (load wheel) Serial Number 272581AA000 - UP...............502 4000 Steering System.............................................................................504 4110-031 Steering arm Serial Number 437050AA000 - UP.........................................506 4180-100 Steering bearings Serial Number 437050AA000 - UP....................................510 5000 Electrical System...........................................................................512 5113-100 Battery pack (GNB Pallet Pro™ battery pack) Serial Number 3121001 - UP..............514 5160-200 General alarm signals Serial Number 437050AA000 - UP................................516 5190-009 Battery connector Serial Number 437050AA000 - UP....................................518 5190-029 Battery cut out connector / contactor Serial Number 437050AA000 - UP................520 5290-002 Hourmeter / battery indicator Display Serial Number 437050AA000 - UP................522 5310-200 Start / stop switch Serial Number 437050AA000 - UP..................................524 5460-100 Transistor panel Serial Number 437050AA000 - UP.....................................526 5590-000 Work function harness / fuse Serial Number 437050AA000 - UP.........................528 5610-100 Pump contactor Serial Number 437050AA000 - UP.......................................530 6000 Hydraulic System............................................................................532 6100-100 Hydraulic unit Serial Number 437050AA000 - UP.......................................534 6120-034 Hoses & pipes, connection, fixation (Duplex HiLo) Serial Number 272518AA000 - UP....536 6230-002 Hydraulic lines chassis Serial Number 437050AA000 - UP..............................538 6610-100 Lift cylinder (duplex HiLo) Serial Number 272518AA000 - UP..........................540 6610-200 Lift cylinder (duplex Tele) Serial Number 272518AA000 - UP..........................542 7000 Operating Function - Lifting Device.........................................................544 7120-101 Chains / yokes / rollers (Duplex Tele) Serial Number 437050AA000 - UP...............546 7120-201 Chains / yokes / rollers (Duplex HiLo) Serial Number 437050AA000 - UP...............548 7130-007 Fork carriage Serial Number 437050AA000 - UP........................................550 7150-002 Main mast guidance / dampers Serial Number 272518AA000 - UP.........................552 7410-006 Fork assembly Serial Number 272518AA000 - UP........................................554 8000 Peripheral / Installation Equipment.........................................................556 9000 Options / Attachments.......................................................................558 9370-004 Warning lights / alarm Serial Number 437050AA000 - UP...............................560 9500-008 Extra mechanical equipment Serial Number 272518AA000 - UP...........................562 10000 Tools......................................................................................564 10010-000 Electrical controllers (Handset)...................................................566 10020-001 Special tools and lubrications.....................................................568 11000 Alphabetical/ Numerical Index..............................................................570 WSX20/25 Electrical Truck Alphabetical Index.................................................572 WSX20/25 Electrical Truck Numerical Index....................................................575 Back Cover.......................................................................................579
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