BT Prime-Mover WSX22/30/40 Electric Straddle Stacker Truck Operator’s Manual – PDF DOWNLOAD

BT Prime-Mover WSX22/30/40 Electric Straddle Stacker Truck Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover WSX22/30/40 Electric Straddle Stacker Truck Operator’s Manual – PDF DOWNLOAD

Language : English,
Pages :437
Downloadable : Yes
File Type : PDF

304957-000 1996_July
304957-000 1996_October
304957-000 1998_January
304957-000 1998_October
304957-001 2001_December
304957-002 2002_July

TABLE OF CONTENTS:

BT Prime-Mover WSX22/30/40 Electric Straddle Stacker Truck Operator’s Manual – PDF DOWNLOAD

Front Cover 2
Important Notice 3
Foreword 4
Table of Contents 5
Drive Safely 6
Introduction 7
To New BT Prime-Mover Owners 7
Preliminary Service 8
Operator 9
Operating Practices 10
Operating Rules and Instructions 10
Operator Qualifications 10
Operator Training 11
Operator Responsibility 11
When a Powered Industrial Truck is Traveling 13
Loading 14
Operator Prechecks and Inspection 15
Data Plate and Decals 16
Keep Windshield Clean 17
Keep Hands Clear 17
Keep Away From Forks 17
Operating Warnings 18
Raise and Lower Decal 18
Auxiliary Control Decals (optional) 19
Warning Decals 19
Controls and Equipment 20
The Control Handle 20
Raise Switch 21
Lower Switch 21
Horn Switch 21
Reverser Switch 21
Direction and Speed 21
Component Identification 22
Key Switch 23
Emergency Disconnect Button 23
Brake Control 24
Braking Using Plugging Function 24
Battery Discharge Indicator/Hourmeter Dash Display 25
Hourmeter (optional) 25
Battery Discharge Indicator/Hourmeter (optional) 25
BDI/Hourmeter with Lift Interrupt (optional) 25
Auxiliary Hydraulic Control Levers 26
Lift/Lower Control 26
Sideshifter/Auxiliary Control (optional) 26
Before Operation Inspection 27
Operation 31
Stopping Unit 31
Parking 32
Battery Retainment/Care 33
Adding Water 34
Terminals & Cable Connections 34
Specifications and Lubrications 35
Service Intervals 36
Field Modifications 37
Recycling/Discarding 38
Discarding the Battery 38
Scrapping the Truck 38
Chassis 38
Hydraulic System 39
Electrical System 39
Back Cover 41
Front Cover 42
Important Notice 43
Before Operating the Unit 43
Foreword 44
Table of Contents 45
Drive Safely 46
Introduction 47
To New BT Prime-Mover Owners 47
Preliminary Service 48
Operator 49
Operating Practices 50
Operating Rules and Instructions 50
Operator Qualifications 50
Operator Training 51
Operator Responsibility 51
When a Powered Industrial Truck is Traveling 53
Loading 54
Operator Prechecks and Inspection 55
Data Plate and Decals 56
Keep Windshield Clean 57
Keep Hands Clear 57
Keep Away from Forks 57
Operating Warnings 58
Raise and Lower Decal 58
Auxiliary Control Decals (optional) 59
Warning Decals 59
Controls and Equipment 60
The Control Handle 60
Raise Switch 61
Lower Switch 61
Horn Switch 61
Reverser Switch 61
Direction and Speed 61
Component Identification 62
Key Switch 63
Emergency Disconnect Button 63
Brake Control 64
Braking Using Plugging Function 64
Hourmeter (optional) 65
Battery Discharge Indicator/Hourmeter (optional) 65
BDI/Hourmeter with Lift Interrupt (optional) 65
Auxiliary Hydraulic Control Levers 66
Lift/Lower Control 66
Sideshifter/Auxiliary Control (optional) 66
Before Operation Inspection 67
Operation 71
Stopping Unit 71
Parking 72
Battery Retainment/Care 73
Adding Water 74
Terminals & Cable Connections 74
Specifications and Lubrications 75
Service Intervals 76
Field Modifications 77
Recycling/Discarding 78
Discarding the Battery 78
Scrapping the Truck 78
Chassis 78
Hydraulic System 79
Electrical System 79
Back Cover 81
Front Cover 82
Operator’s Warning 83
Before Operating the Truck 83
Foreword 84
Table of Contents 85
Safety Regulations 87
Warning Symbols 87
Warning Levels 87
Prohibitory Symbols 88
Ordinance Symbols 88
General Safety Regulations 89
Control 89
Operating the Truck 90
Operator’s Responsibility 91
Working Area 92
Driving and Conduct while Driving 93
Handling Loads 96
Parking the Truck 97
Handling the Battery 98
Maintenance and Repair 99
Warning and Information Signs100
Warning Decals101
Presentation of Truck102
Application Area for BT’s Trucks103
Prohibited Applications for BT’s Trucks103
Truck Data104
WSX22 Truck Dimensions105
WSX30 Truck Dimensions106
WSX40 Truck Dimensions107
Data Plate108
UL Construction Type109
Presentation of Main Components110
Controls and Instruments113
Control Handle113
Control for Raising the Forks114
Control for Lowering the Forks114
Travel Direction Selector and Speed Control115
Horn115
Reverser Switch116
Steering Control Handle/Brake Control117
Parking Brake (B1)117
Travel Brake (B2)117
Braking Using Plugging Function118
Dash Panel Layout119
Key Switch (toggle switch)119
Emergency Disconnect Switch119
BDI/Hourmeter with Travel Interrupt120
Battery Discharge Indicator (BDI)120
Hourmeter121
Mast Function Control Lever122
Control for Raise/Lower Using Control Lever122
Fork Function Control Lever (optional)123
Control for Sideshifting Forks (optional)123
Control for Auxiliary Fork Function (optional)123
Driving124
Starting the Truck125
Braking127
Steering129
Parking the Truck129
Transporting Loads130
General Information130
Collecting a Load133
Leaving a Load134
Battery135
Type of Battery135
Changing the Battery135
Charging the Battery137
General Prohibition137
Pre-Charging138
During Charging138
After Charging139
Battery Maintenance140
Daily Service/Safety Checks142
Special Equipment145
Maintenance146
General Information146
Safety Regulations with Maintenance Work146
Other Service and Repair Work149
Cleaning and Washing150
General150
External Cleaning150
Cleaning the Motor Compartment150
Electrical Components151
Maintenance Chart152
Lubrication Chart156
Approved Oils and Grease157
Transporting and Storing the Truck158
Truck’s Dimensions and Weight158
Lifting the Truck158
Towing and Transporting a Disabled Truck159
Storing the Truck160
Battery160
Hydraulic System160
Drive Unit160
Starting After a Period of Disuse160
Recycling/Discarding161
Discarding the Battery161
Scrapping the Truck161
Chassis161
Hydraulic System162
Electrical System162
Back Cover163
Front Cover164
Operator’s Warning165
Foreword166
Table of Contents167
Safety Regulations169
Warning Symbols169
Prohibitory Symbols170
Ordinance Symbols170
General Safety Regulations171
Control171
Operating the Truck172
Operator’s Responsibility173
Working Area174
Driving and Conduct While Driving175
Handling Loads178
Parking the Truck179
Handling the Battery180
Maintenance and Repair181
Warning and Information Signs182
Warning Decals183
Presentation of Truck184
Application Area for BT’s Trucks185
Prohibited Applications for BT’s Trucks185
Truck Data186
Truck Dimensions187
Data Plate190
UL Construction Type191
Presentation of Main Components192
Controls and Instruments195
Control Handle195
Control for Raising the Forks196
Control for Lowering the Forks196
Travel Direction Selector and Speed Control197
Horn197
Reverser Switch198
Steering Control Handle/Brake Control199
Parking Brake (B1)199
Travel Brake (B2)199
Braking Using Plugging Function200
Dash Panel Layout201
Key Switch201
Emergency Disconnect Switch201
BDI/Hourmeter with Travel Interrupt202
Battery Discharge Indicator202
Hourmeter203
Mast Function Control Lever204
Control for Raise/Lower Using Control Lever204
Fork Function Control Lever205
Control for Sideshifting Forks205
Control for Auxiliary Fork Function205
Driving206
Starting the Truck207
Braking209
Steering211
Parking the Truck211
Transporting Loads212
General Information212
Collecting a Load215
Leaving a Load216
Battery217
Type of Battery217
Changing the Battery217
Charging the Battery219
General Prohibition219
Pre-charging220
During Charging220
After Charging221
Battery Maintenance222
Each Week222
Each Month223
Daily Service/Safety Checks224
Special Equipment227
Maintenance228
General Information228
Safety Regulations with Maintenance Work228
Maintenance Work that can be Carried out by You231
Maintenance Work that may be Carried out by Trained Maintenance Personnel231
Other Service and Repair Work231
Cleaning and Washing232
General232
External Cleaning232
Cleaning the Motor Compartment232
Electrical Components233
Maintenance Chart234
Lubrication Chart238
Approved Oils and Grease239
Transporting and Storing the Truck240
Truck’s Dimensions and Weight240
Lifting the Truck240
Towing and Transporting a Disabled Truck241
Storing the Truck242
Battery242
Hydraulic System242
Drive Unit242
Starting After a Period of Disuse242
Recycling/Discarding243
Discarding the Battery243
Scrapping the Truck243
Chassis243
Hydraulic System244
Electrical System244
Back Cover245
Front Cover246
Operator’s Warning248
Before operating the truck:248
Foreword249
Standard Compliance250
Safety regulations symbols254
Warning symbols254
Warning levels254
Prohibitory symbols255
Ordinance symbols255
General safety regulations256
Control256
Operating the truck257
Operator’s responsibility258
Working area259
Driving and conduct while driving260
Handling loads263
Parking the truck264
Handling the battery265
Maintenance and repair266
Warning and information decals267
WSX 22 “EE” battery decals268
Warning decals268
Presentation of truck269
Application area for BT Prime-Mover’s trucks270
Prohibited applications for BT Prime-Mover’s trucks270
Truck data271
Truck battery dimensions272
WSX22 truck dimensions273
WSX30 truck dimensions274
WSX40 truck dimensions275
Data plate276
UL construction type277
Presentation of main components278
Controls and instruments281
Control handle281
Control for raising the forks282
Control for lowering the forks282
Travel direction selector and speed control283
Horn283
Reverser switch284
Steering control handle/brake control285
Braking using plugging function286
Dash Controls287
Key switch (Toggle switch)287
Master control on/off switch287
BDI/hourmeter with lift interrupt288
Battery discharge indicator (BDI)288
Hourmeter289
Emergency battery disconnect290
Key switch (Toggle switch)287
Mast Function Control Lever291
Control for Raise/Lower using control lever291
Fork Function Control Lever (optional)292
Control for Sideshifting Forks (optional)292
Control for Auxiliary Fork Function (optional)292
Driving293
Starting the truck294
Braking the Truck296
Steering the truck297
Parking the truck298
Transporting loads299
General Information299
Collecting a load302
Leaving a load303
Battery304
Type of battery304
Changing the battery304
Charging the battery306
General prohibition306
Pre-charging307
During charging307
After charging308
Battery maintenance309
Each week:309
Each month:310
Daily service/safety checks311
Daily service/safety checks drawing312
Special equipment313
Maintenance314
General information314
Safety regulations with maintenance work314
Maintenance that can be carried out by driver317
Maintenance that may be carried out by trained maintenance personnel317
Other service and repair work317
Cleaning and washing318
General318
External cleaning318
Cleaning the motor compartment318
Electrical components319
Maintenance chart320
Lubrication chart324
Approved Oils and Grease325
Transporting and storing the truck327
Truck’s dimensions and weight as standard327
Towing and transporting a disabled truck328
Storing the truck329
Battery329
Hydraulic system329
Drive unit329
Starting after a period of disuse329
APPENDIX A – Selected OSHA Regulations330
Index334
Back Cover341
Front Cover342
Operator’s Warning344
Before operating the truck:344
Foreword345
Standard Compliance346
Safety regulations symbols350
Warning symbols350
Warning levels350
Prohibitory symbols351
Ordinance symbols351
General safety regulations352
Control352
Operating the truck353
Operator’s responsibility354
Working area355
Driving and conduct while driving356
Handling loads359
Parking the truck360
Handling the battery361
Maintenance and repair362
Warning and information decals363
WSX 22 “EE” battery decals364
Warning decals364
Presentation of truck365
Application area for BT Prime-Mover’s trucks366
Prohibited applications for BT Prime-Mover’s trucks366
Truck data367
Truck battery dimensions368
WSX22 truck dimensions369
WSX30 truck dimensions370
WSX40 truck dimensions371
Data plate372
UL construction type373
Presentation of main components374
Controls and instruments377
Control handle377
Control for raising the forks378
Control for lowering the forks378
Travel direction selector and speed control379
Horn379
Reverser switch380
Steering control handle/brake control381
Braking using plugging function382
Dash Controls383
Key switch (Toggle switch)383
Master control on/off switch383
BDI/hourmeter with lift interrupt384
Battery discharge indicator (BDI)384
Hourmeter385
Emergency battery disconnect386
Key switch (Toggle switch)383
Mast Function Control Lever387
Control for Raise/Lower using control lever387
Fork Function Control Lever (optional)388
Control for Sideshifting Forks (optional)388
Control for Auxiliary Fork Function (optional)388
Driving389
Starting the truck390
Braking the Truck392
Steering the truck393
Parking the truck394
Transporting loads395
General Information395
Collecting a load398
Leaving a load399
Battery400
Type of battery400
Changing the battery400
Charging the battery402
General prohibition402
Pre-charging403
During charging403
After charging404
Battery maintenance405
Each week:405
Each month:406
Daily service/safety checks407
Daily service/safety checks drawing408
Special equipment409
Maintenance410
General information410
Safety regulations with maintenance work410
Maintenance that can be carried out by driver413
Maintenance that may be carried out by trained maintenance personnel413
Other service and repair work413
Cleaning and washing414
General414
External cleaning414
Cleaning the motor compartment414
Electrical components415
Maintenance chart416
Lubrication chart420
Approved Oils and Grease421
Transporting and storing the truck423
Truck’s dimensions and weight as standard423
Towing and transporting a disabled truck424
Storing the truck425
Battery425
Hydraulic system425
Drive unit425
Starting after a period of disuse425
APPENDIX A – Selected OSHA Regulations426
Index430
Back Cover437

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