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BT Prime-Mover WSX22/30/40 Parts Manual – PDF DOWNLOAD
BT Prime-Mover WSX22/30/40 Parts Manual – PDF DOWNLOAD
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BT Prime-Mover WSX22/30/40 Parts Manual – PDF DOWNLOAD
Language : English
Pages : 1207
Downloadable : Yes
File Type : PDF
304958-000 1996_October
304958-000 1997_April
304958-000 1997_December
304958-000 1998_August
304958-000 1999_October
304958-001 2001_August
304958-002 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover WSX22/30/40 Parts Manual – PDF DOWNLOAD
Front Cover..................................................................... 2
Parts Ordering Instructions..................................................... 3
Field Modifications............................................................. 3
General Information............................................................. 4
Index........................................................................... 6
0000 - Chassis.................................................................. 9
0300-001 Frame/Chassis...................................................... 10
0340-000 Inspection Covers.................................................. 12
0340-002 Inspection Covers ("EE" electrical box)............................ 14
0390-000 Battery Compartment Parts (7" battery)............................. 16
0390-001 Battery Compartment Parts (13.3" battery).......................... 18
0390-002 Battery Compartment Parts (9.0" battery)........................... 20
0640-003 Drivers Controls (one spool valve handle).......................... 22
0640-006 Drivers Controls (Sideshifter/Auxiliary two spool valve)........... 24
0640-016 Drivers Controls (speed & direction)............................... 26
0820-001 Finger/Toe Guards.................................................. 28
0840-012 Driver Protection.................................................. 30
0850-001 Signs, Warnings.................................................... 32
1000 - Drive Motor.............................................................. 33
1700-003 Electrical Drive Motor (200AMP traction system).................... 34
2000 - Drive Gear/Transmission.................................................. 35
2550-001 Mechanical Drive Gear Unit......................................... 36
3000 - Brake/Wheel System....................................................... 37
3300-000 Parking Brake System (200AMP traction system)...................... 38
3360-000 Brake Drum/Disc Assembly........................................... 40
3530-001 Drive Wheel........................................................ 42
3540-002 Support/Swivel Wheel............................................... 44
3550-002 Fork/Support Arm Wheels............................................ 46
3560-001 Stabilizer Wheel................................................... 48
4000 - Steering System.......................................................... 49
4110-019 Steering Arm/Wheel................................................. 50
4180-001 Steering/Radial Bearing............................................ 52
5000 - Electrical System........................................................ 53
5160-011 General Alarm Signal............................................... 54
5180-000 Current Collector, Cable Drum...................................... 56
5190-009 Battery Cut Out Contactor/Plug (battery connector)................. 58
5190-010 Battery Cut Out Contactor/Plug (200AMP traction system)............ 60
5190-013 Battery Cut Out Contactor/Plug (battery jumper connector).......... 62
5230-002 Voltage/Battery Indicator.......................................... 64
5290-001 Hourmeter/Speedometer.............................................. 66
5310-017 Start/Stop Switch.................................................. 68
5330-011 Speed Controls..................................................... 70
5390-001 Control Cables/Harnesses........................................... 72
5430-012 Motor Cables, Resistors (200AMP traction system)................... 74
5460-013 Transistor Panel (200AMP traction system).......................... 76
5510-010 Micro Switches..................................................... 78
5610-001 Pump Contactor..................................................... 80
5810-003 Pump Motor......................................................... 82
6000 - Hydraulic System......................................................... 83
6100-000 Hydraulic Pump (Model # DM-1005)................................... 84
6100-001 Hydraulic Pump (Model # DM-1006)................................... 86
6110-001 Hydraulic Tank..................................................... 88
6120-001 Hoses, Pipes, Connections, Mounting Points (one spool valve)....... 90
6125-002 Hoses, Pipes, Connections, Mounting Points (two stage mast)........ 92
6125-003 Hoses, Pipes, Connections, Mounting Points (two stage mast)........ 94
6125-004 Hoses, Pipes, Connections, Mounting Points (three stage mast)...... 96
6160-001 Control Valve (one spool control valve)............................ 98
6160-002 Control Valve (two spool control valve)............................ 100
6170-001 Pressure/Flow Control Valve........................................ 102
7000 - Operating Function - Lifting Mast/Cylinder............................... 103
7110-001 Mast Section (two stage mast)...................................... 104
7110-002 Mast Section (two stage mast)...................................... 106
7110-003 Mast Section (three stage mast).................................... 108
7170-001 Lifting Gear (two stage mast)...................................... 110
7170-002 Lifting Gear (two/three stage mast)................................ 112
7210-001 Sideshifter/Fork Spreader.......................................... 114
7310-001 Lift Cylinder (two stage mast)..................................... 116
7310-002 Lift Cylinder (two stage mast)..................................... 118
7310-005 Lift Cylinder (three stage mast freelift cylinder)................. 120
7310-006 Lift Cylinder (three stage mast staging cylinder).................. 122
7410-001 Fork, Carpet Boom, Hook............................................ 124
7420-001 Fork Carriage Unit (two stage mast)................................ 126
7420-002 Fork Carriage Unit (two stage mast)................................ 128
7420-004 Fork Carriage Unit (three stage mast).............................. 130
9000 - Optionals/Attachments.................................................... 131
9100-000 Attachments (Sideshifter/Auxiliary two stage mast)................. 132
9100-001 Attachments (Sideshifter/Auxiliary three stage mast)............... 134
9370-003 Warning Lights/Alarm............................................... 136
9390-000 Positioning Equipment.............................................. 138
9500-006 Extra Mechanical Equipment......................................... 140
9660-000 Electrical Heater.................................................. 142
9910-000 Electrical Controllers (handset)................................... 144
Back Cover...................................................................... 145
Front Cover..................................................................... 146
Parts Ordering Instructions..................................................... 147
Field Modifications............................................................. 147
General Information............................................................. 148
Index........................................................................... 150
0000 - Chassis.................................................................. 153
0300-006 Frame/Chassis...................................................... 154
0340-000 Inspection Covers.................................................. 156
0340-002 Inspection Covers ("EE" Electrical Box)............................ 158
0390-000 Battery Compartment Parts (7" Battery)............................. 160
0390-001 Battery Compartment Parts (13.3" Battery).......................... 162
0390-007 Battery Compartment Parts (9.0" Battery)........................... 164
0640-003 Drivers Controls (One Spool Valve Handle).......................... 166
0640-006 Drivers Controls (Sideshifter/Auxiliary Two Spool Valve)........... 168
0640-016 Drivers Controls (Speed & Direction)............................... 170
0820-001 Finger/Toe Guards.................................................. 172
0840-011 Driver Protection.................................................. 174
0850-001 Signs, Warnings.................................................... 176
1000 - Drive Motor.............................................................. 177
1700-002 Electrical Drive Motor (200 AMP Traction System)................... 178
2000 - Drive Gear/Transmission.................................................. 179
2550-001 Mechanical Drive Gear Unit......................................... 180
3000 - Brake/Wheel System....................................................... 181
3300-000 Parking Brake System (200 AMP Traction System)\.................... 182
3360-000 Brake Drum/Disc Assembly........................................... 184
3530-001 Drive Wheel........................................................ 186
3540-002 Support/Swivel Wheel............................................... 188
3550-002 Fork/Support Arm Wheels............................................ 190
3560-001 Stabilizer Wheel................................................... 192
4000 - Steering System.......................................................... 193
4110-019 Steering Arm/Wheel................................................. 194
4180-001 Steering/Radial Bearing............................................ 196
5000 - Electrical System........................................................ 197
5160-011 General Alarm Signal............................................... 198
5180-000 Current Collector, Cable Drum...................................... 200
5190-009 Battery Cut Out Contactor/Plug (Battery Connector)................. 202
5190-007 Battery Cut Out Contactor/Plug (Battery Jumper Connector).......... 204
5190-010 Battery Cut Out Contactor/Plug (200 AMP Traction System)........... 206
5230-002 Voltage/Battery Indicator.......................................... 208
5290-001 Hourmeter/Speedometer.............................................. 210
5310-017 Start/Stop Switch.................................................. 212
5330-011 Speed Controls..................................................... 214
5390-001 Control Cables/Harnesses........................................... 216
5430-011 Motor Cables, Resistors (200 AMP Traction System).................. 218
5460-015 Transistor Panel (200 AMP Traction System)......................... 220
5510-010 Micro Switches..................................................... 222
5610-000 Pump Contactor..................................................... 224
5810-002 Pump Motor......................................................... 226
6000 - Hydraulic System......................................................... 227
6100-000 Hydraulic Pump (Model #DM-1005).................................... 228
6100-001 Hydraulic Pump (Model #DM-1006).................................... 230
6110-001 Hydraulic Tank..................................................... 232
6120-001 Hoses, Pipes, Connections, Mounting Points (One Spool Valve)....... 234
6125-002 Hoses, Pipes, Connections, Mounting Points (Two Stage Mast)........ 236
6125-003 Hoses, Pipes, Connections, Mounting Points (Two Stage Mast)........ 238
6125-004 Hoses, Pipes, Connections, Mounting Points (Three Stage Mast)...... 240
6160-001 Control Valve (One Spool Control Valve)............................ 242
6160-002 Control Valve (Two Spool Control Valve)............................ 244
6170-001 Pressure/Flow Control Valve........................................ 246
7000 - Operating Function - Lifting Mast/Cylinder............................... 247
7110-001 Mast Section (Two Stage Mast)...................................... 248
7110-002 Mast Section (Two Stage Mast)...................................... 250
7110-003 Mast Section (Three Stage Mast).................................... 252
7170-001 Lifting Gear (Two Stage Mast)...................................... 254
7170-002 Lifting Gear (Two/Three Stage Mast)................................ 256
7210-001 Sideshifter/Fork Spreader.......................................... 258
7310-001 Lift Cylinder (Two Stage Mast)..................................... 260
7310-002 Lift Cylinder (Two Stage Mast)..................................... 262
7310-005 Lift Cylinder (Three Stage Mast Freelift Cylinder)................. 264
7310-006 Lift Cylinder (Three Stage Mast Staging Cylinder).................. 266
7410-001 Fork, Carpet Boom, Hook............................................ 268
7420-001 Fork Carriage Unit (Two Stage Mast)................................ 270
7420-002 Fork Carriage Unit (Two Stage Mast)................................ 272
7420-004 Fork Carriage Unit (Three Stage Mast).............................. 274
9000 - Optionals/Attachments.................................................... 275
9100-000 Attachments (Sideshifter/Auxiliary Two Stage Mast)................. 276
9100-001 Attachments (Sideshifter/Auxiliary Three Stage Mast)............... 278
9370-003 Warning Lights/Alarm............................................... 280
9390-000 Positioning Equipment.............................................. 282
9500-008 Extra Mechanical Equipment......................................... 284
9660-000 Electrical Heater.................................................. 286
9910-000 Electrical Controllers (Handset)................................... 288
Back Cover...................................................................... 289
Front Cover..................................................................... 290
Parts Ordering Instructions..................................................... 291
General Information............................................................. 292
Index........................................................................... 294
0000 Chassis.................................................................... 297
0300-006 Frame / Chassis.................................................... 298
0340-000 Inspection covers.................................................. 300
0340-002 Inspection covers (“EE” electrical box)............................ 302
0390-000 Battery compartment parts (7” battery)............................. 304
0390-001 Battery compartment parts (13.3” battery).......................... 306
0390-007 Battery compartment parts (9.0” battery)........................... 308
0390-008 Battery compartment parts (Encloser)............................... 310
0640-003 Drivers controls (one spool valve handle).......................... 312
0640-006 Drivers controls (Sideshifter/Auxiliary t.......................... 314
0640-016 Drivers controls (Speed & direction)............................... 316
0820-001 Finger / toe guards................................................ 318
0840-011 Driver protection.................................................. 320
0850-001 Signs, warnings.................................................... 322
1000 Motors..................................................................... 323
1700-002 Electrical drive motor (200AMP traction s.......................... 324
1700-014 Electrical drive motor (24 Volt 200 Amp t.......................... 326
2000 Transmission/Drive Gear.................................................... 327
2550-001 Mechanical drive gear unit......................................... 328
3000 Brake/Wheel System......................................................... 329
3300-000 Parking brake system (200 AMP traction sy.......................... 330
3360-000 Brake drum/disc assembly........................................... 332
3530-001 Drive wheel........................................................ 334
3540-002 Support / swivel wheel............................................. 336
3550-002 Fork / support arm wheels.......................................... 338
3560-001 Stabilizer wheel................................................... 340
4000 Steering System............................................................ 341
4110-019 Steering arm / wheel............................................... 342
4180-001 Steering / radial bearing.......................................... 344
5000 Electrical System.......................................................... 345
5160-011 General alarm signal............................................... 346
5180-000 Current collector, cable drum...................................... 348
5190-007 Battery cut out contactor / plug (Battery.......................... 350
5190-009 Battery cut out contactor / plug (Battery.......................... 352
5190-010 Battery cut out contactor / plug (200 AMP.......................... 354
5230-002 Voltage / battery indicator........................................ 356
5290-001 Hourmeter / speedometer............................................ 358
5310-017 Start / stop switch................................................ 360
5330-011 Speed controls..................................................... 362
5390-001 Control cables / harnesses......................................... 364
5430-011 Motor cables, resistors (200 AMP traction.......................... 366
5460-015 Transistor panel (200 AMP traction system.......................... 368
5510-010 Micro switches..................................................... 370
5610-000 Pump contactor..................................................... 372
5810-002 Pump motor......................................................... 374
6000 Hydraulic System........................................................... 375
6100-000 Hydraulic pump (Model # DM-1005)................................... 376
6100-001 Hydraulic pump (Model # DM-1006)................................... 378
6110-001 Hydraulic tank..................................................... 380
6120-001 Hoses, pipes, connections, mounting point.......................... 382
6125-002 Hoses, pipes, connections, mounting point.......................... 384
6125-003 Hoses, pipes, connections, mounting point.......................... 386
6125-004 Hoses, pipes, connections, mounting point.......................... 388
6160-001 Control valve (one spool control valve)............................ 390
6160-002 Control valve (Two spool control valve)............................ 392
6170-001 Pressure / flow control valve...................................... 394
7000 Operating Function - Lifting Masts......................................... 395
7110-001 Mast section (two stage mast)...................................... 396
7110-002 Mast section (two stage mast)...................................... 398
7110-003 Mast section (three stage mast).................................... 400
7170-001 Lifting gear (two stage mast)...................................... 402
7170-002 Lifting gear (two/three stage mast)................................ 404
7210-001 Sideshifter / fork spreader........................................ 406
7310-001 Lift cylinder (two stage mast)..................................... 408
7310-002 Lift cylinder (two stage mast)..................................... 410
7310-005 Lift cylinder (Three stage mast freelift .......................... 412
7310-006 Lift cylinder (Three stage mast staging c.......................... 414
7410-001 Fork, carpet boom, hook............................................ 416
7420-001 Fork carriage unit (two stage mast)................................ 418
7420-002 Fork carriage unit (two stage mast)................................ 420
7420-004 Fork carriage unit (three stage mast).............................. 422
9000 Options/Attachments........................................................ 423
9100-000 Attachments (Sideshifter/Auxiliary two st.......................... 424
9100-001 Attachments (Sideshifter/Auxiliary three .......................... 426
9370-003 Warning lights / alarm............................................. 428
9390-000 Positioning equipment.............................................. 430
9500-006 Extra mechanical equipment......................................... 432
9660-000 Electrical heater.................................................. 434
9910-000 Electrical controllers (Handset)................................... 436
Back Cover...................................................................... 437
Front Cover..................................................................... 438
Parts Ordering Instructions..................................................... 439
General Information............................................................. 440
Index........................................................................... 443
0000 Chassis.................................................................... 448
0300-000 Frame / Chassis.................................................... 450
0340-000 Inspection covers.................................................. 452
0340-100 Inspection covers (“EE” electrical box)............................ 454
0341-000 Battery compartment parts (Encloser)............................... 456
0390-000 Battery compartment parts (7 in. [178 mm] battery)................. 458
0390-100 Battery compartment parts (9 in. [229 mm] battery)................. 460
0390-200 Battery compartment parts (13.3 in. [338 mm] battery).............. 462
0640-000 Drivers controls (One spool valve handle).......................... 464
0640-100 Drivers controls (Two spool valve)................................. 466
0641-000 Drivers controls (Speed and direction)............................. 468
0820-001 Finger / toe guards................................................ 470
0841-000 Driver protection (Reverser)....................................... 472
0850-000 Signs, warnings.................................................... 474
1000 Motors..................................................................... 476
1750-000 Pump motor......................................................... 478
1760-001 Drive motor Serial Number 27108001 - UP............................ 480
2000 Transmission/Drive Gear.................................................... 482
2550-000 Mechanical drive gear unit......................................... 484
3000 Brake/Wheel System......................................................... 486
3300-000 Parking brake system............................................... 488
3360-000 Brake drum / disc assembly......................................... 490
3530-000 Drive wheel........................................................ 492
3540-000 Support / swivel wheel............................................. 494
3550-000 Load wheels........................................................ 496
3560-000 Caster assembly.................................................... 498
4000 Steering System............................................................ 500
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP....... 502
4111-000 Steering arm / wheel (Control head assembly)....................... 504
4180-000 Steering / radial bearing.......................................... 506
5000 Electrical System.......................................................... 508
5161-000 Horn............................................................... 510
5181-000 Static strap....................................................... 512
5190-000 Battery connector.................................................. 514
5191-000 Battery pack connector............................................. 516
5192-000 200 Amp system line contactor...................................... 518
5192-100 200/300 Amp system “EE” line contactor............................. 520
5230-000 Voltage / battery indicator........................................ 522
5290-000 Hourmeter / speedometer............................................ 524
5310-000 Start / stop switch................................................ 526
5330-000 Speed controls..................................................... 528
5390-000 Control cables / harnesses......................................... 530
5430-000 Motor power cables................................................. 532
5460-000 Transistor panel................................................... 534
5510-000 Micro switches..................................................... 536
5610-000 Pump contactor..................................................... 538
6000 Hydraulic System........................................................... 540
6100-000 Hydraulic pump (Model # DM-1005)................................... 542
6100-001 Hydraulic pump (Model # DM-1006)................................... 544
6110-001 Hydraulic tank..................................................... 546
6120-001 Hoses, pipes, connections, mounting points (One spool valve)....... 548
6120-100 Hoses, pipes, connections, mounting points (Two spool valve)....... 550
6125-002 Two stage mast lines Serial Number 25268000 - 28163000............. 552
6125-003 Two stage mast lines Serial Number 28163001 - UP................... 554
6125-100 Two stage mast lines............................................... 556
6125-200 Three stage mast lines............................................. 558
6160-001 Control valve (One spool control valve)............................ 560
6160-100 Control valve (Two spool control valve)............................ 562
6170-000 Pressure / flow control valve...................................... 564
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000..... 566
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP........... 568
6610-100 Two stage mast lift cylinder....................................... 570
6610-200 Three stage mast staging cylinder.................................. 572
6620-200 Three stage mast freelift cylinder................................. 574
7000 Operating Function - Lifting Device........................................ 576
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000.... 578
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP.......... 580
7110-100 Mast section (Two stage mast)...................................... 582
7110-200 Mast section (Three stage mast).................................... 584
7170-001 Two stage mast lifting gear........................................ 586
7170-100 Two / three stage mast lifting gear................................ 588
7210-001 Sideshifter assembly Serial Number 28077002 - UP................... 590
7410-000 Fork assembly...................................................... 592
7420-000 Two stage mast fork carriage unit.................................. 594
7420-100 Two stage mast fork carriage unit.................................. 596
7420-200 Three stage mast fork carriage unit................................ 598
8000 Peripheral/Installation Equipment.......................................... 600
9000 Options/Attachments........................................................ 602
9100-000 Attachments (Sideshifter / auxiliary two stage mast)............... 604
9100-100 Attachments (Sideshifter / auxiliary three stage mast)............. 606
9370-000 Warning lights / alarm............................................. 608
9390-000 Positioning equipment.............................................. 610
9500-000 Extra mechanical equipment......................................... 612
9660-000 Electrical heater.................................................. 614
10000 Tools..................................................................... 616
10010-00 Electrical controllers (Handset)................................... 618
10020-00 Special tools and lubrications..................................... 620
Back Cover...................................................................... 621
Front Cove r.................................................................... 622
Parts Ordering Instructions..................................................... 624
General Information............................................................. 625
Index........................................................................... 629
0000 Chassis.................................................................... 634
0300-000 Frame / Chassis.................................................... 636
0340-000 Inspection covers.................................................. 638
0340-100 Inspection covers (“EE” electrical box)............................ 640
0341-000 Battery compartment parts (Encloser)............................... 642
0390-000 Battery compartment parts (7 in. [178 mm] battery)................. 644
0390-100 Battery compartment parts (9 in. [229 mm] battery)................. 646
0390-200 Battery compartment parts (13.3 in. [338 mm] battery).............. 648
0640-000 Drivers controls (One spool valve handle).......................... 650
0640-100 Drivers controls (Two spool valve)................................. 652
0641-000 Drivers controls (Speed and direction)............................. 654
0820-001 Finger / toe guards................................................ 656
0841-000 Driver protection (Reverser)....................................... 658
0850-000 Signs, warnings.................................................... 660
1000 Motors..................................................................... 662
1750-000 Pump motor......................................................... 664
1760-001 Drive motor Serial Number 27108001 - UP............................ 666
2000 Transmission / Drive Gear.................................................. 668
2550-000 Mechanical drive gear unit......................................... 670
3000 Brake / Wheel System....................................................... 672
3300-000 Parking brake system............................................... 674
3360-000 Brake drum / disc assembly......................................... 676
3530-000 Drive wheel........................................................ 678
3540-000 Support / swivel wheel............................................. 680
3550-000 Load wheels........................................................ 682
3560-000 Caster assembly.................................................... 684
4000 Steering System............................................................ 686
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP....... 688
4111-000 Steering arm / wheel (Control head assembly)....................... 690
4180-000 Steering / radial bearing.......................................... 692
5000 Electrical System.......................................................... 694
5161-000 Horn............................................................... 696
5181-000 Static strap....................................................... 698
5190-000 Battery connector.................................................. 700
5191-000 Battery pack connector............................................. 702
5192-000 200 Amp system line contactor...................................... 704
5192-100 200/300 Amp system “EE” line contactor............................. 706
5230-000 Voltage / battery indicator........................................ 708
5290-000 Hourmeter / speedometer............................................ 710
5310-000 Start / stop switch................................................ 712
5330-000 Speed controls..................................................... 714
5390-000 Control cables / harnesses......................................... 716
5430-000 Motor power cables................................................. 718
5460-000 Transistor panel................................................... 720
5510-000 Micro switches..................................................... 722
5610-000 Pump contactor..................................................... 724
6000 Hydraulic System........................................................... 726
6100-000 Hydraulic pump (Model # DM-1005)................................... 728
6100-001 Hydraulic pump (Model # DM-1006)................................... 730
6110-001 Hydraulic tank..................................................... 732
6120-001 Hoses, pipes, connections, mounting points (One spool valve)....... 734
6120-100 Hoses, pipes, connections, mounting points (Two spool valve)....... 736
6125-003 Two stage mast lines Serial Number 28163001 - UP................... 738
6125-100 Two stage mast lines............................................... 740
6125-200 Three stage mast lines............................................. 742
6160-001 Control valve (One spool control valve)............................ 744
6160-100 Control valve (Two spool control valve)............................ 746
6170-000 Pressure / flow control valve...................................... 748
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP........... 750
6610-100 Two stage mast lift cylinder....................................... 752
6610-200 Three stage mast staging cylinder.................................. 754
6620-200 Three stage mast freelift cylinder................................. 756
7000 Operating Function - Lifting Device........................................ 758
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP.......... 760
7110-100 Mast section (Two stage mast)...................................... 762
7110-200 Mast section (Three stage mast).................................... 764
7170-001 Two stage mast lifting gear........................................ 766
7170-100 Two / three stage mast lifting gear................................ 768
7210-001 Sideshifter assembly Serial Number 28077002 - UP................... 770
7410-000 Fork assembly...................................................... 772
7420-000 Two stage mast fork carriage unit.................................. 774
7420-100 Two stage mast fork carriage unit.................................. 776
7420-200 Three stage mast fork carriage unit................................ 778
8000 Peripheral / Installation Equipment........................................ 780
9000 Options / Attachments...................................................... 782
9100-000 Attachments (Sideshifter / auxiliary two stage mast)............... 784
9100-100 Attachments (Sideshifter / auxiliary three stage mast)............. 786
9370-000 Warning lights / alarm............................................. 788
9390-000 Positioning equipment.............................................. 790
9500-000 Extra mechanical equipment......................................... 792
9660-000 Electrical heater.................................................. 794
10000 Tools..................................................................... 796
10010-000 Electrical controllers (Handset).................................. 798
10020-000 Special tools and lubrications.................................... 800
11000 Numerical Index........................................................... 802
WSX Electical Truck Numerical Index......................................... 804
Back Cover...................................................................... 813
Front Cover..................................................................... 814
Parts Ordering Instructions..................................................... 816
General Information............................................................. 817
Index........................................................................... 820
0000 Chassis.................................................................... 824
0300-000 Frame / Chassis.................................................... 826
0340-000 Inspection covers.................................................. 828
0340-100 Inspection covers (“EE” electrical box)............................ 830
0341-000 Battery compartment parts (Encloser)............................... 832
0390-000 Battery compartment parts (7 in. [178 mm] battery)................. 834
0390-100 Battery compartment parts (9 in. [229 mm] battery)................. 836
0390-200 Battery compartment parts (13.3 in. [338 mm] battery).............. 838
0640-000 Drivers controls (One spool valve handle).......................... 840
0640-100 Drivers controls (Two spool valve)................................. 842
0641-000 Drivers controls (Speed and direction)............................. 844
0820-001 Finger / toe guards................................................ 846
0841-000 Driver protection (Reverser)....................................... 848
0850-001 Signs, warnings Serial Number 31136001 - UP........................ 850
1000 Motors..................................................................... 852
1750-000 Pump motor......................................................... 854
1760-001 Drive motor Serial Number 27108001 - UP............................ 856
2000 Transmission / Drive Gear.................................................. 858
2550-000 Mechanical drive gear unit......................................... 860
3000 Brake / Wheel System....................................................... 862
3300-000 Parking brake system............................................... 864
3360-000 Brake drum/disc assembly........................................... 866
3530-000 Drive wheel........................................................ 868
3540-000 Support / swivel wheel............................................. 870
3550-000 Load wheels........................................................ 872
3560-000 Caster assembly.................................................... 874
4000 Steering System............................................................ 876
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP....... 878
4111-000 Steering arm / wheel (Head)........................................ 880
4180-000 Steering / radial bearing.......................................... 882
5000 Electrical System.......................................................... 884
5161-000 Horn............................................................... 886
5181-000 Static strap....................................................... 888
5190-000 Battery connector.................................................. 890
5191-000 Battery pack connector............................................. 892
5192-000 200 Amp system line contactor...................................... 894
5192-100 300 Amp system line contactor...................................... 896
5230-000 Voltage / battery indicator........................................ 898
5290-000 Hourmeter / speedometer............................................ 900
5310-000 Start / stop switch................................................ 902
5330-000 Speed controls..................................................... 904
5390-001 Control cables / harnesses......................................... 906
5430-000 Motor power cables................................................. 908
5460-000 Transistor panel................................................... 910
5510-000 Micro switches..................................................... 912
5610-000 Pump contactor..................................................... 914
5910-000 Control circuit breaker............................................ 916
5911-000 Power circuit breaker.............................................. 918
6000 Hydraulic System........................................................... 920
6100-000 Hydraulic pump (Model # DM-1005)................................... 922
6100-001 Hydraulic pump (Model # DM-1006)................................... 924
6110-001 Hydraulic tank..................................................... 926
6120-001 Hoses, pipes, connections, mounting points (One spool valve)....... 928
6120-100 Hoses, pipes, connections, mounting points (Two spool valve)....... 930
6125-003 Two stage mast lines Serial Number 28163001 - UP................... 932
6125-100 Two stage mast lines............................................... 934
6125-200 Three stage mast lines............................................. 936
6160-001 Control valve (One spool control valve)............................ 938
6160-100 Control valve (Two spool control valve)............................ 940
6170-000 Pressure / flow control valve...................................... 942
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP........... 944
6610-100 Two stage mast lift cylinder....................................... 946
6610-200 Three stage mast staging cylinder.................................. 948
6620-200 Three stage mast freelift cylinder................................. 950
7000 Operating Function - Lifting Device........................................ 952
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP.......... 954
7110-100 Mast section (Two stage mast)...................................... 956
7110-200 Mast section (Three stage mast).................................... 958
7170-001 Two stage mast lifting gear........................................ 960
7170-100 Two / three stage mast lifting gear................................ 962
7210-001 Sideshifter assembly Serial Number 28077002 - UP................... 964
7410-001 Fork assembly...................................................... 966
7420-000 Two stage mast fork carriage unit.................................. 968
7420-100 Two stage mast fork carriage unit.................................. 970
7420-200 Three stage mast fork carriage unit................................ 972
8000 Peripheral / Installation Equipment........................................ 974
9000 Options / Attachments...................................................... 976
9100-000 Attachments (Sideshifter / auxiliary two stage mast)............... 978
9100-100 Attachments (Sideshifter / auxiliary three stage mast)............. 980
9370-001 Warning lights / alarm............................................. 982
9390-000 Positioning equipment.............................................. 984
9500-000 Extra mechanical equipment......................................... 986
9660-000 Electrical heater.................................................. 988
10000 Tools..................................................................... 990
10010-000 Electrical controllers (Handset).................................. 992
10020-000 Special tools and lubrications.................................... 994
11000 Alphabetical/ Numerical Index............................................. 996
Alphabetical Index.......................................................... 998
Numerical Index.............................................................1004
Back Cover......................................................................1011
Front Cover.....................................................................1012
Parts Ordering Instructions.....................................................1014
General Information.............................................................1015
Art for index...................................................................1016
Index...........................................................................1018
0000 Chassis....................................................................1022
0300-000 Frame / Chassis....................................................1024
0340-001 Inspection covers..................................................1026
0340-100 Inspection covers (“EE” electrical box)............................1028
0390-000 Battery compartment parts (7 in. [178 mm] battery).................1032
0390-100 Battery compartment parts (9 in. [229 mm] battery).................1034
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)..............1036
0640-000 Drivers controls (One spool valve handle)..........................1038
0640-100 Drivers controls (Two spool valve).................................1040
0641-000 Drivers controls (Speed and direction).............................1042
0820-002 Finger / toe guards................................................1044
0841-000 Driver protection (Reverser).......................................1046
0850-001 Signs, warnings Serial Number 31136001 - UP........................1048
1000 Motors.....................................................................1050
1750-000 Pump motor.........................................................1052
1760-001 200 AMP system drive motor Serial Number 27108001 - UP.............1054
2000 Transmission / Drive Gear..................................................1056
2550-000 Mechanical drive gear unit.........................................1058
3000 Brake / Wheel System.......................................................1060
3300-000 Parking brake system...............................................1062
3360-000 Brake drum/disc assembly...........................................1064
3530-000 Drive wheel........................................................1066
3540-000 Support / swivel wheel.............................................1068
3550-000 Load wheels........................................................1070
3560-000 Caster assembly....................................................1072
4000 Steering System............................................................1074
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......1076
4111-000 Steering arm / wheel (Head)........................................1078
4180-000 Steering / radial bearing..........................................1080
5000 Electrical System..........................................................1082
5161-000 Horn...............................................................1084
5181-000 Static strap.......................................................1086
5190-000 Battery connector..................................................1088
5191-000 Battery pack connector.............................................1090
5192-000 200 Amp system line contactor......................................1092
5230-000 Voltage / battery indicator........................................1094
5290-000 Hourmeter / speedometer............................................1096
5310-000 Start / stop switch................................................1098
5330-000 Speed controls.....................................................1100
5390-001 Control cables / harnesses.........................................1102
5430-000 200 Amp system motor power cables..................................1104
5460-000 200 Amp system transistor panel....................................1106
5510-000 Micro switches.....................................................1108
5610-000 Pump contactor.....................................................1110
5910-000 Control circuit breaker............................................1112
5911-000 Power circuit breaker..............................................1114
6000 Hydraulic System...........................................................1116
6100-000CSX10/20/30 Hydraulic pump (Model # DM-1005)........................1118
6100-001 CSX40Hydraulic pump (Model # DM-1006)..............................1120
6110-001 Hydraulic tank.....................................................1122
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......1124
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......1126
6125-003 Two stage mast lines Serial Number 28163001 - UP...................1128
6125-100 Two stage mast lines...............................................1130
6125-201 Three stage mast lines.............................................1132
6160-002 Control valve (One spool control valve)............................1134
6160-101 Control valve (Two spool control valve)............................1136
6170-000 Pressure / flow control valve......................................1138
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP...........1140
6610-100 Two stage mast lift cylinder.......................................1142
6610-200 Three stage mast staging cylinder..................................1144
6620-200 Three stage mast freelift cylinder.................................1146
7000 Operating Function - Lifting Device........................................1148
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP..........1150
7110-100 Mast section (Two stage mast)......................................1152
7110-200 Mast section (Three stage mast)....................................1154
7170-001 Two stage mast lifting gear........................................1156
7170-100 Two / three stage mast lifting gear................................1158
7210-002 Sideshifter assembly Serial Number 29350001 - UP...................1160
7410-001 Fork assembly......................................................1162
7420-000 Two stage mast fork carriage unit..................................1164
7420-100 Two stage mast fork carriage unit..................................1166
7420-200 Three stage mast fork carriage unit................................1168
8000 Peripheral / Installation Equipment........................................1170
9000 Options / Attachments......................................................1172
9100-000 Attachments (Sideshifter / auxiliary two stage mast)...............1174
9100-100 Attachments (Sideshifter / auxiliary three stage mast).............1176
9370-001 Warning lights / alarm.............................................1178
9390-000 Positioning equipment..............................................1180
9500-000 Load backrest......................................................1182
9660-000 Electrical heater..................................................1184
10000 Tools.....................................................................1186
10010-000 Electrical controllers (Handset)..................................1188
10020-000 Special tools and lubrications....................................1190
11000 Alphabetical/ Numerical Index.............................................1192
Alphabetical Index..........................................................1194
Numerical Index.............................................................1200
Back Cover......................................................................1207
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