Cat Bucyrus Ashton Services Equipment – Crawler Units (Size 9) Operation & Maintenance Manual  - PDF

Cat Bucyrus Ashton Services Equipment – Crawler Units (Size 9) Operation & Maintenance Manual  - PDF DOWNLOAD

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Cat Bucyrus Ashton Services Equipment – Crawler Units (Size 9) Operation & Maintenance Manual  - PDF DOWNLOAD

Language :English
Pages :63
Downloadable : Yes
File Type : PDF

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Cat Bucyrus Ashton Services Equipment – Crawler Units (Size 9) Operation & Maintenance Manual  - PDF DOWNLOAD

General Safety

􀂃 Isolation and tagging procedures must be followed when working on equipment.
􀂃 Isolate and tag any other related equipment where its operation will cause danger to
personnel or damage to equipment.
􀂃 Before operating equipment make sure that nobody is inside or in the immediate area of
the equipment.
􀂃 Maintenance and repair should be undertaken by trained personnel.
􀂃 Always wear safety glasses when working on hydraulics systems.
􀂃 Ensure that any relevant circuits are depressurised. Release of high pressure fluids can
be fatal. As a final check twist the hose to ensure it is loose before removing staples.
􀂃 Always be aware of E Stop locations, in case of emergency.
􀂃 Before attempting to free-wheel the machine, ensure the hydraulic power to the crawler
circuit is switched off, the machine is positioned on a level ground and not moving, and
the towing vehicle has the capacity to brake this additional load in up and down grades.
􀂃 Do not disengage the hubs until the Towing vehicle is attached to this machine
􀂃 Once both hubs are disengaged, this machine will not have any sort of brake capability
and there is a danger of running away on grades if the towing vehicle does not have the
braking capacity

TABLE OF CONTENTS:

Cat Bucyrus Ashton Services Equipment – Crawler Units (Size 9) Operation & Maintenance Manual  - PDF DOWNLOAD

GENERAL SAFETY 5
ISOLATION PROCEDURES 7
SHIELDS 7
Hydraulic Bleed Points 8
Operation – Screw Type 8
Operation – Manometer Gauge Port Type 8
AFC AND BSL 9
BOOTEND 10
SAFETY 11
PERSONNEL 11
Operation 11
Installation and repair 11
OPERATING CONDITIONS 12
Intended use 12
Unauthorised use 12
SAFETY INSTRUCTIONS 12
General rules: 12
Noise emissions 12
Condition 12
Safety equipment 12
Information signs 12
EMERGENCY-STOP 13
Block working area 13
Moving parts 13
STORAGE AND TRANSPORT 13
Transport safety device 13
Lifting Equipment 13
Floor conveying device 13
ERECTION AND COMMISSIONING 13
Environmental acceptability 13
OPERATION 14
MAINTENANCE AND REPAIR 14
Original parts 14
Safety equipment 14
HYDRAULICS 14
Handling of Hydraulic Fluids 14
Maintenance and Repair 14
Permissible Hoses 15
Installation of Hydraulic Hoses 16
HOSING COLOURS 18
STORAGE AND TRANSPORT 20
STORAGE 20
Corrosion protection 20
STORAGE OF THE EQUIPMENT 20
No direct exposure to sunlight 20
Dirt and moisture 20
Short-term storage 20
Long-term storage 20
Plastic deformation 20
Random sample inspection 21
Natural ageing 21
HFA fluids 21
TRANSPORT 21
Load units; dimensions and weights 21
Doc No : M00690 Page 3 of 62 7/10/2010
BI618953
Bucyrus Australia
Ashton Services Equipment Crawler
BEFORE TRANSPORT 21
Temperatures below freezing 21
Electrical and electronic components 22
TRANSPORT OF THE COMPONENTS 22
Machine parts 22
PUMP AND TRANSFORMER STATION CRAWLER UNITS 23
DESCRIPTION 23
TOWING CRAWLER UNITS 27
CONNECT TOWING UNIT TO DRAW BAR 27
DISENGAGE TRACKS 29
HOOKING UP AND DRIVING TRACK UNITS 35
TRANSFORMER STATION CONNECTION AND OPERATION 35
PUMP STATION CONNECTION AND OPERATION 37
LOWERING PUMP PLATFORMS 41
RAISING THE TANK 43
DISCONNECTING THE CRAWLER UNIT 45
TRACK MAINTENANCE 47
TENSIONING TRACKS 47
General 47
Procedure 47
REPLACEMENT OF TRACK TENSIONING CYLINDER 50
General 50
Procedure 50
REPLACEMENT OF TRACK FROM TRACK FRAME 53
General 53
Procedure 53
TRACK ASSEMBLY REMOVAL COMPLETE 55
General 55
Procedure - Removal 55
Procedure - Refitting 58
OIL FILLING OF PLANETARY HUBS 61
Doc

S.M 27/3/2025