Cat BUCYRUS CH810B, CH816B, CH816LB, & CH818 Operation Manual A6474X211 - PDF DOWNLOAD

Cat BUCYRUS CH810B, CH816B, CH816LB, & CH818 Operation Manual A6474X211 - PDF DOWNLOAD

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Cat BUCYRUS CH810B, CH816B, CH816LB, & CH818 Operation Manual A6474X211 - PDF DOWNLOAD

Language :English
Pages :259
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Cat BUCYRUS CH810B, CH816B, CH816LB, & CH818 Operation Manual A6474X211 - PDF DOWNLOAD

• This manual is intended to provide GENERAL product information for the Models CH816, CH816L, and CH818 UN-A-HAULERS. The illus- trations, descriptions and procedures contained in this publication apply only to these machines. Bucyrus America, Inc.
• reserves the right to revise models and designs without prior notice. This Un-A-Hauler was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U.S. regulatory agency standards. At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
• Any change to the design or structure of this unit, without the consent of Bucyrus America, Inc., and these regulatory agencies, or any repair or replacement of parts contrary to Bucyrus America, Inc.’s instructions, may invalidate these approvals and render this unit unsafe to operate. Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of under- ground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
• While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Bucyrus America, Inc.
• Service Representative immediately. This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unau- thor zed use may be a violation of federal and state laws and may sub- ject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

Cat BUCYRUS CH810B, CH816B, CH816LB, & CH818 Operation Manual A6474X211 - PDF DOWNLOAD

Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 20
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the UN-A-HAULER ® 5 3
Who is allowed to operate the UN-A-HAULER ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
General hydraulic control information 5 12
Hazard zone 5 16
Starting procedure 5 17
Machine operation 5 18
Shutdown procedure 5 21
Battery change procedure (Vertical lift) 5 23
Battery change procedure (CH818 ground level) 5 30
Battery change procedure
(CH810B and CH816B ground level) 5 35
Instructions on the maintenance 5 41
Important notes 5 41
Before maintenance 5 41
Critical torque values 5 43
Lubricants fluids and capacities 5 43
Specific lubrication and maintenance instructions 5 46
Every third shift 5 46
Weekly 5 51
Every two weeks 5 56
Monthly 5 57
Every three months 5 59
Instructions on the adjustment procedures 5 67
Main hydraulic system pressure 5 67
Steering relief pressure adjustment 5 68
Brake cooling circuit relief pressure adjustment 5 69
False bottom/ejector blade sequence valve adjustment 5 70
Tailgate sequence valve adjustment (P/N LUP01820) 5 71
Tailgate sequence valve adjustment (P/N LUP00781) 5 76
Tailgate sequence valve adjustment (P/N LUP02119) 5 79
Gear case and planetary wheel end shim procedure
Number 1 5 83
Gear case and planetary wheel end shim procedure
Number 2 5 84
Brake pedal valve and HDC actuator adjustment 5 86
6 Technical data
Technical data 6 3
Components of the CH810 UN-A-HAULER ® 6 3
Components of the CH816B UN-A-HAULER ® 6 6
Components of the CH816LB UN-A-HAULER ® 6 9
Components of the CH816B UN-A-HAULER ® 6 6
Components of the CH818 UN-A-HAULER ® 6 12
Tightening torques 6 15
Permissible data 6 21
Lubrication fluids and greases 6 21
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

S.M 24/3/2025