Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

FILE DETAILS:

Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

Language :English
Pages :851
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

• This manual is intended to provide GENERAL product information for the CM210 Continuous Miner. The illustrations, descriptions and procedures contained in this publication apply only to THIS machine. Caterpillar reserves the right to revise models and designs without prior notice.
• This Continuous Miner was manufactured under the guidelines, procedures and requirements set forth in the sales order specification. At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contrary to the instructions, may invalidate these approvals and render this unit unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
• While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your service representative immediately.
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 31
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Load units: dimensions and weights 3 5
Transport environment 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Machine control system 5 19
Red zone 5 33
Safety precautions for underground operation 5 38
Tramming safety rules 5 38
Starting procedure 5 39
Shutdown procedure 5 41
Tramming the miner 5 42
Cutter head operation 5 44
Conveyor operation 5 45
Scrubber motor operation 5 46
Area and headlight operation 5 46
Fire suppression in radio remote operation 5 47
Conveyor raise/lower/left/right in radio remote operation 5 47
Stabilizer cylinder raise/lower in radio remote operation 5 48
Shear up/down in radio remote operation 5 48
Gathering head raise/float in radio remote operation 5 48
Breaker on/off in radio remote operation 5 49
Typical cutting sequence 5 50
Mining operations 5 52
Mechanical assemblies 5 57
Hydraulic system 5 64
Water system 5 96
Electrical system 5 108
Instructions on the maintenance 5 143
Important notes 5 143
Before maintenance 5 143
Torque values 5 144
Lubricants, fluids and capacities 5 145
Specific lubrication and maintenance instructions 5 146
Every shift 5 149
Every third shift (daily) 5 151
Weekly 5 156
Monthly 5 160
Every three months 5 166
Every six months 5 169
Adjustment procedures 5 175
Setting hydraulic pressures 5 175
Pilot pump circuit relief 5 177
Main control valve 5 179
Port relief 5 180
Tram track 5 182
Tail shim 5 187
Chain tension 5 190
Mechanical 5 190
Grease take-up 5 192
Cutter motor feedback 5 194
Instructions on replacement of wear parts 5 197
Cutter head (boom) assembly 5 197
Boom pivot pin 5 201
Shear cylinder 5 205
Center cutter drum 5 210
End cutter drum 5 214
Drum drive motor 5 216
Drum drive gear case 5 222
Gathering head assembly 5 224
Gathering head drive motor 5 230
Gathering head gear case 5 235
Gathering head foot shaft 5 241
Gathering head lift cylinder 5 244
CLA 5 247
CLA tip replacement 5 250
Tram motor 5 251
Tram primary planetary gear 5 256
Tram secondary planetary gear 5 259
Tram case 5 264
Tram reach gear set 5 269
Tram sprocket 5 277
Tram track front idler 5 284
Front idler take-up cylinder 5 288
Hydraulic pump 5 290
Hydraulic pump motor 5 293
Scrubber fan/motor 5 296
Stabilizer cylinder 5 299
Swivel pin assembly 5 302
Tail roller 5 304
Conveyor chain replacement 5 306
Duo-cone seals 5 307
Bearings 5 313
Bevel gears 5 319
Gears and gear failures 5 320
Lock wire fasteners 5 322
Special fasteners 5 322
Self-locking screws 5 322
Locknuts 5 323
Component substitution 5 324
Superbolts 5 324
Troubleshooting procedures 5 329
Typical hydraulic problems 5 330
Contaminants in hydraulic systems 5 331
Specific hydraulic circuits 5 332
Multi-function failure 5 332
Oil tank fill 5 333
Cutter head raise 5 333
Cutter head lower 5 333
Gathering head raise 5 334
Gathering head float 5 334
Conveyor raise 5 334
Conveyor lower 5 335
Conveyor swing 5 335
Stabilizer raise 5 335
Stabilizer lower 5 335
General safety procedure for shutdown 5 336
Excessive noise 5 337
Excessive heat 5 338
Incorrect flow 5 339
Incorrect pressure 5 340
Faulty operation 5 341
Restarting checklist 5 342
Water system 5 343
Bearings 5 345
Electrical system 5 346
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible media 6 7
Lubrication fluids and greases 6 7
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3

S.M 24/3/2025