Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

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Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

Language :English
Pages :430
Downloadable : Yes
File Type : PDF

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Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

About this manual

This chapter provides important information making it easier for you to use this manual. It contains information on the structure of the manual and the symbols and characters used.

Before starting to work

applicable operating manual:  Take care to ensure that the operating manual available to you is applicable
for the type of equipment or machine used.

machine type:                          :This operating manual is intended for:
                                                         Model CM210 Continuous Miner
and is only permitted to be used for equipment of this type.

new operation manual:           The operating manual must be accessible at all times to all persons
working on or with the machine. It should, if possible, always be available
at the place of operation

Send for a new operation manual immediately if the present manual is no longer complete

Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine. Every person working on the face or in the intersection
between face and entry or in the entry must read this operating
manual.
This includes persons who:
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work

TABLE OF CONTENTS:

Cat CM210 Continuous Miner Operation and Maintenance Manual A6474X350 - PDF DOWNLOAD

Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 31
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Load units: dimensions and weights 3 5
Transport environment 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Table of contents_________________________________________________
________________________________________________________________
CM210 Continuous Miner
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Machine control system 5 19
Red zone 5 33
Safety precautions for underground operation 5 38
Tramming safety rules 5 38
Starting procedure 5 39
Shutdown procedure 5 41
Tramming the miner 5 42
Cutter head operation 5 44
Conveyor operation 5 45
Scrubber motor operation 5 46
Area and headlight operation 5 46
Fire suppression in radio remote operation 5 47
Conveyor raise/lower/left/right in radio remote operation 5 47
Stabilizer cylinder raise/lower in radio remote operation 5 48
Shear up/down in radio remote operation 5 48
Gathering head raise/float in radio remote operation 5 48
Breaker on/off in radio remote operation 5 49
Typical cutting sequence 5 50
Mining operations 5 52
Mechanical assemblies 5 57
Hydraulic system 5 64
Water system 5 96
Electrical system 5 108
Instructions on the maintenance 5 143
Important notes 5 143
Before maintenance 5 143
Torque values 5 144
Lubricants, fluids and capacities 5 145
Specific lubrication and maintenance instructions 5 146
Every shift 5 149
Every third shift (daily) 5 151
Weekly 5 156
Monthly 5 160
Every three months 5 166
Every six months 5 169
Adjustment procedures 5 175
Setting hydraulic pressures 5 175
Pilot pump circuit relief 5 177
Main control valve 5 179
Port relief 5 180
Tram track 5 182
Tail shim 5 187
Chain tension 5 190
Mechanical 5 190
Grease take-up 5 192
Cutter motor feedback 5 194
_________________________________________________Table of contents
________________________________________________________________
A6474X350 Rev 1
Instructions on replacement of wear parts 5 197
Cutter head (boom) assembly 5 197
Boom pivot pin 5 201
Shear cylinder 5 205
Center cutter drum 5 210
End cutter drum 5 214
Drum drive motor 5 216
Drum drive gear case 5 222
Gathering head assembly 5 224
Gathering head drive motor 5 230
Gathering head gear case 5 235
Gathering head foot shaft 5 241
Gathering head lift cylinder 5 244
CLA 5 247
CLA tip replacement 5 250
Tram motor 5 251
Tram primary planetary gear 5 256
Tram secondary planetary gear 5 259
Tram case 5 264
Tram reach gear set 5 269
Tram sprocket 5 277
Tram track front idler 5 284
Front idler take-up cylinder 5 288
Hydraulic pump 5 290
Hydraulic pump motor 5 293
Scrubber fan/motor 5 296
Stabilizer cylinder 5 299
Swivel pin assembly 5 302
Tail roller 5 304
Conveyor chain replacement 5 306
Duo-cone seals 5 307
Bearings 5 313
Bevel gears 5 319
Gears and gear failures 5 320
Lock wire fasteners 5 322
Special fasteners 5 322
Self-locking screws 5 322
Locknuts 5 323
Component substitution 5 324
Superbolts 5 324
Troubleshooting procedures 5 329
Typical hydraulic problems 5 330
Contaminants in hydraulic systems 5 331
Specific hydraulic circuits 5 332
Multi-function failure 5 332
Oil tank fill 5 333
Cutter head raise 5 333
Cutter head lower 5 333
Gathering head raise 5 334
Gathering head float 5 334
Conveyor raise 5 334
Conveyor lower 5 335
Conveyor swing 5 335
Stabilizer raise 5 335
Stabilizer lower 5 335
Table of contents_________________________________________________
________________________________________________________________
CM210 Continuous Miner
General safety procedure for shutdown 5 336
Excessive noise 5 337
Excessive heat 5 338
Incorrect flow 5 339
Incorrect pressure 5 340
Faulty operation 5 341
Restarting checklist 5 342
Water system 5 343
Bearings 5 345
Electrical system 5 346
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible media 6 7
Lubrication fluids and greases 6 7
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3

S.M 29/3/2025