CAT Load Haul Dump Equipment Crawler Units (Size 9) Operators Manual -PDF DOWNNLOAD

CAT Load Haul Dump Equipment Crawler Units (Size 9) Operators Manual -PDF DOWNNLOAD

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CAT Load Haul Dump Equipment Crawler Units (Size 9) Operators Manual -PDF DOWNNLOAD

Language :English
Pages :50
Downloadable : Yes
File Type : PDF

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CAT Load Haul Dump Equipment Crawler Units (Size 9) Operators Manual -PDF DOWNNLOAD

Section 1
General Safety

•  Isolation and tagging procedures must be followed when working on equipment.
• Isolate and tag any other related equipment where its operation will cause danger to personnel or damage to equipment.
• Before operating equipment make sure that nobody is inside or in the immediate area of the equipment.
• Maintenance and repair should be undertaken by trained personnel.
• Always wear safety glasses when working on hydraulics systems.
• Ensure that any relevant circuits are depressurised. Release of high pressure fluids can be fatal. As a final check twist the hose to ensure it is loose before removing staples.
• Always be aware of E Stop locations, in case of emergency.
• Before attempting to free-wheel the machine, ensure the hydraulic power to the crawler circuit is switched off, the machine is positioned on a level ground and not moving, and the towing vehicle has the capacity to brake this additional load in up and down grades.
• Do not disengage the hubs until the Towing vehicle is attached to this machine
• Once both hubs are disengaged, this machine will not have any sort of brake capability and there is a danger of running away on grades if the towing vehicle does not have the braking capacity
• High pressure fluids can penetrate skin and enter a human body. These fluid injections may cause severe tissue damage and loss of limb. If a fluid-injection accident occurs, see a doctor immediately. DO NOT DELAY OR TREAT AS A SIMPLE CUT!

TABLE OF CONTENTS:

CAT Load Haul Dump Equipment Crawler Units (Size 9) Operators Manual -PDF DOWNNLOAD

SECTION 1 5
GENERAL SAFETY 5
SAFETY 6
PERSONNEL 6
Operation 6
Installation and repair 6
OPERATING CONDITIONS 7
Intended use 7
Unauthorised use 7
SAFETY INSTRUCTIONS 7
General rules: 7
Noise emissions 7
Condition 7
Safety equipment 8
Information signs 8
Emergency stops 8
Block working area 8
Moving parts 8
STORAGE AND TRANSPORT 8
Transport safety device 8
Lifting Equipment 8
Floor conveying device 8
ERECTION AND COMMISSIONING 9
Environmental acceptability 9
OPERATION 9
MAINTENANCE AND REPAIR 9
Original parts 9
Safety equipment 9
HYDRAULICS 10
Handling of Hydraulic Fluids 10
Maintenance and Repair 10
Permissible Hoses 11
Installation of Hydraulic Hoses 12
SECTION 2 14
STORAGE AND TRANSPORT 14
STORAGE 14
Corrosion protection 14
STORAGE OF THE EQUIPMENT 14
No direct exposure to sunlight 14
Dirt and moisture 14
Short-term storage 14
Long-term storage 14
Plastic deformation 14
Random sample inspection 15
Natural ageing 15
HFA fluids 15
TRANSPORT 16
Load units; dimensions and weights 16
BEFORE TRANSPORT 16
Temperatures below freezing 16
Electrical and electronic components 16
TRANSPORT OF THE COMPONENTS 17
Machine parts 17
SECTION 3 18
PUMP AND TRANSFORMER STATION CRAWLER UNITS 18
DESCRIPTION 18
SECTION 4 21
TOWING CRAWLER UNITS 21
CONNECT TOWING UNIT TO DRAW BAR 21
DISENGAGE TRACKS 23
Oct 2010 3 of 49 Manual No M00637
BI616744
Bucyrus Australia
Service Equipment Crawler Units
SECTION 5 29
HOOKING UP AND DRIVING TRACK UNITS 29
TRANSFORMER STATION CONNECTION AND OPERATION 29
PUMP STATION CONNECTION AND OPERATION 31
SECTION 6 34
DISCONNECTING THE CRAWLER UNIT 34
SECTION 7 35
TRACK MAINTENANCE 35
TENSIONING TRACKS 35
General 35
Procedure 35
REPLACEMENT OF TRACK TENSIONING CYLINDER 38
General 38
Procedure 38
REPLACEMENT OF TRACK FROM TRACK FRAME 41
General 41
Procedure 41
TRACK ASSEMBLY REMOVAL COMPLETE 43
General 43
Procedure - Removal 43
Procedure - Refitting 46
SECTION 8 48
OIL FILLING OF PLANETARY HUBS 48
Manual

S.M 27/3/2025