Crown Forklift 6000S Series Service Manual – PDF DOWNLOAD

Crown Forklift 6000S Series Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift 6000S Series Service Manual – PDF DOWNLOAD

Language : English
Pages :925
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift 6000S Series Service Manual – PDF DOWNLOAD

Cleaning of Material Handling Equipment 7
Control of Hazardous Energy 9
Lockout/Tagout 9
Battery 9
Lockout/Tagout Procedures 10
Capacitance 11
Hydraulic 12
Lubrication and Adjustment 0
Operator’s Daily Checklist 27
Lubricants, Aerosols, and Service Supplies 0
Metric Torque Values 55
Grade 55
SAE Torque Values 59
Grade 59
Hydraulic Circuits 0
Raise and Lower Hydraulic Circuits 0
Accessory Hydraulics 0
Hydraulic Lines and Fittings 0
Hydraulic Reservoir 0
Checking Hydraulic Oil Level 0
Hydraulic Tests 0
Hydraulic System Contamination and Flushing 0
Hydraulic Schematic Symbols132
Accessory Manifold Block136
Reach Manifold Assembly137
Tilt/Sideshift Manifold Assembly137
Manifold Block O-Ring Replacement137
Manifold Block Removal and Flushing138
Traction (Drive) Tire Replacement 0
Traction Motor (M1) 0
Drive Unit Lubrication System 0
Drive Unit Removal 0
Drive Unit Installation 0
Drive Unit Dowel Pins 0
Encoders158
Operation158
Wire designations158
Testing the encoders158
Channel feedback overview158
Index voltage overview159
Heading 1 – Control Cables162
Heading 2 – Control Cable Tension and Mounting162
Capacity Data Monitor176
Keyboard Operation180
Standby Mode181
Horizontal Bars181
Locking the Keyboard182
Language and Default Settings182
Access 1 2 3® Menus 0
Operator Level 0
Analyzer Menus 0
Analyzer Menu Overview 0
Analyzer Menu Access 0
A1 Status Menu Descriptions 0
A2 Input Menu Descriptions 0
A3 Outputs Menu Descriptions 0
A4 Test Outputs 0
Calibration Menus 0
Necessary Calibrations 0
CALIBRATION Menu Access 0
C1 HANDLES Calibration Menus 0
C2 HYDRAULICS Calibration Menus 0
C23 Main Lower Valve Calibration 0
C3 Height Cutout 0
C4 Electronic Power Steering Sensor Calibration 0
Features Menu 0
Features Menu Overview 0
Features Menu Access 0
F1 and F2 Features Menu Descriptions 0
F3 Features Menu Descriptions 0
F4 Features Menu Descriptions 0
F5 Features Menu Descriptions 0
F6 Features Menu Descriptions 0
F7–F9 Features Menu 0
F10–F15 Features Menu Descriptions 0
F20 Features Menu Descriptions 0
Hour Meters 0
Hour Meters Menu Overview 0
HOUR METERS Menu Access 0
Events 0
EVENTS Menu Access 0
EVENTS Menu Descriptions 0
Performance Menu 0
Performance Menu Overview 0
Performance Menu Access 0
Performance Menu Descriptions 0
Utilities Menu 0
Utilities Menu Overview 0
Utilities Menus Access 0
U1 Part Numbers Menu Descriptions 0
U2–U5 Menu Descriptions 0
Safety Rules 0
Checking Battery 0
Battery Care 0
Charging Battery 0
Battery Removal & Installation (S Series Truck Shown) 0
Battery Cleaning 0
Troubleshooting 0
Event Codes 0
Event Code 100 0
Event Code 102 0
Event Code 103 0
Event Code 104 0
Event Code 105 0
Event Code 106 0
Event Code 107 0
Event Code 108 0
Event Code 109 0
Event Code 111 0
Event Code 112 0
Event Code 113 0
Event Code 114 0
Event Code 115 0
Event Code 116 0
Event Code 117 0
Event Code 118 0
Event Code 119 0
Event Code 120 0
Event Code 122 0
Event Code 123 0
Event Code 124 0
Event Code 125 0
Event Code 131 0
Event Code 134 0
Event Code 138 0
Event Code 140 0
Event Code 141 0
Event Code 142 0
Event Code 161 0
Event Code 162 0
Event Code 163 0
Event Code 164 0
Event Code 165 0
Event Code 167 0
Event Code 168 0
Event Code 200 0
Event Code 201 0
Event Code 205 0
Event Code 221 0
Event Code 222 0
Event Code 223 0
Event Code 224 0
Event Code 225 0
Event Code 226 0
Event Code 227 0
Event Code 228 0
Event Code 229 0
Event Code 230 0
Event Code 231 0
Event Code 232 0
Event Code 233 0
Event Code 234 0
Event Code 235 0
Event Code 236 0
Event Code 237 0
Event Code 238 0
Event Code 239 0
Event Code 240 Through 244 0
Event Code 245 Through 249 0
Event Code 250 Through 254 0
Event Code 255 0
Event Code 256 0
Event Code 257 0
Event Code 258 0
Event Code 259 0
Event Code 260 0
Event Code 261 0
Event Code 264 and 265 0
Event Code 266 and 267 0
Event Code 268 and 269 0
Event Code 270 and 271 0
Event Code 272 and 273 0
Event Code 274 and 275 0
Event Code 276 and 277 0
Event Code 278 0
Event Code 279 and 280 0
Event Code 281 and 282 0
Event Code 283 and 284 0
Event Code 285 and 286 0
Event Code 287 Through 289 0
Event Code 290 Through 292 0
Event Code 293 Through 295 0
Event Code 300 0
Event Code 301 0
Event Code 304 0
Event Code 305 0
Event Code 306 0
Event Code 322 0
Event Code 323 0
Event Code 324 0
Event Code 325 0
Event Code 326 0
Event Code 327 0
Event Code 328 0
Event Code 329 0
Event Code 330 0
Event Code 331 0
Event Code 332 0
Event Code 333 0
Event Code 334 0
Event Code 335 0
Event Code 336 0
Event Code 337 0
Event Code 338 0
Event Code 339 0
Event Code 340 0
Event Code 341 0
Event Code 342 and 343 0
Event Code 344 0
Event Code 345 0
Event Code 346 0
Event Code 347 and 348 0
Event Code 349 0
Event Code 350 0
Event Code 351 0
Event Code 352 and 353 0
Event Code 354 0
Event Code 355 0
Event Code 356 0
Event Code 357 0
Event Code 359 0
Event Code 360 0
Event Code 361 0
Event Code 364 and 365 0
Event Code 366 and 367 0
Event Code 368 and 369 0
Event Code 370 and 371 0
Event Code 372 and 373 0
Event Code 374 and 375 0
Event Code 376 and 377 0
Event Code 378 0
Event Code 379 and 380 0
Event Code 381 and 382 0
Event Code 383 and 384 0
Event Code 385 and 386 0
Event Code 387 Through 389 0
Event Code 390 Through 392 0
Event Code 393 Through 395 0
Event Code 398 0
Event Code 400 0
Event Code 401 0
Event Code 402 0
Event Code 403 0
Event Code 404 0
Event Code 405 0
Event Code 406 0
Event Code 407 0
Event Code 408 0
Event Code 409 0
Event Code 410 0
Event Code 411 0
Event Code 414 0
Event Code 415 0
Event Code 418 0
Event Code 419 0
Event Code 420 0
Event Code 421 0
Event Code 422 0
Event Code 423 0
Event Code 424 0
Event Code 425 0
Event Code 426 0
Event Code 427 0
Event Code 428 0
Event Code 431 0
Event Code 432 0
Event Code 435 0
Event Code 438 0
Event Code 439 0
Event Code 442 0
Event Code 443 0
Event Code 444 0
Event Code 445 0
Event Code 446 0
Event Code 447 0
Event Code 448 0
Event Code 449 0
Event Code 450 0
Event Code 451 0
Event Code 452 0
Event Code 453 0
Event Code 454 0
Event Code 455 0
Event Code 456 0
Event Code 457 0
Event Code 458 0
Event Code 459 0
Event Code 460 0
Event Code 461 0
Event Code 462 0
Event Code 463 0
Event Code 464 0
Event Code 465 0
Event Code 466 0
Event Code 467 0
Event Code 468 0
Event Code 469 0
Event Code 470 0
Event Code 471 0
Event Code 472 0
Event Code 473 0
Event Code 474 0
Event Code 475 0
Event Code 476 0
Event Code 477 0
Event Code 478 0
Event Code 479 0
Event Code 486 0
Event Code 487 0
Event Code 488 0
Event Code 489 0
Event Code 490 0
Event Code 491 0
Event Code 492 0
Event Code 493 0
Event Code 494 0
Event Code 495 0
Event Code 496 0
Event Code 497 0
Event Code 499 0
Event Code 500 0
Event Code 501 0
Event Code 502 0
Event Code 503 and 504 0
Event Code 505 0
Event Code 506 0
Event Code 507 0
Event Code 508 0
Event Code 509 0
Event Code 510 0
Event Code 511 0
Event Code 512 0
Event Code 513 0
Event Code 514 0
Event Code 515 0
Event Code 517 0
Event Code 518 and 519 0
Event Code 520 and 521 0
Event Code 522 0
Event Code 523 0
Event Code 524 0
Event Code 525 0
Event Code 526 0
Event Code 527 0
Event Code 528 0
Event Code 550 0
Event Code 551 0
Event Code 552 0
Event Code 553 0
Event Code 554 0
Event Code 600 0
Event Code 601 0
Event Code 602 0
Event Code 603 0
Event Code 604 0
Event Code 605 0
Event Code 606 0
Event Code 607 0
Event Code 608 0
Event Code 609 0
Event Code 610 0
Event Code 614 0
Event Code 615 0
Event Code 619 0
Event Code 620 0
Event Code 621 0
Event Code 640 0
Event Code 641 0
Event Code 642 0
Event Code 643 0
Event Code 644 0
Event Code 645 0
Event Code 646 0
Event Code 647 0
Event Code 648 0
Event Code 649 0
Event Code 650 0
Event Code 651 0
Event Code 652 0
Event Code 653 0
Event Code 654 0
Event Code 655 0
Event Code 656 0
Event Code 657 0
Event Code 658 0
Event Code 665 0
Event Code 666 0
Event Code 667 0
Event Code 668 0
Event Code 669 0
Event Code 670 0
Event Code 671 0
Event Code 672 0
Event Code 673 0
Event Code 674 0
Event Code 675 0
Event Code 676 0
Event Code 677 0
Event Code 678 0
Event Code 679 0
Event Code 680 0
Event Code 681 0
Event Code 682 0
Event Code 683 0
Event Code 700 0
Event Code 701 0
Event Code 702 0
Event Code 703 0
Event Code 704 0
Event Code 705 0
Event Code 706 0
Event Code 707 0
Event Code 708 0
Event Code 709 0
Event Code 710 0
Event Code 711 0
Event Code 712 0
Event Code 713 0
Event Code 714 0
Event Code 715 0
Event Code 716 0
Event Code 717 0
Event Code 718 0
Event Code 719 0
Event Code 720 0
Event Code 721 0
Event Code 722 0
Event Code 723 0
Event Code 724 0
Event Code 725 0
Event Code 726 0
Event Code 727 0
Event Code 728 0
Event Code 729 0
Event Code 730 0
Event Code 732 0
Event Code 734 0
Event Code 735 0
Event Code 736 0
Event Code 737 0
Event Code 738 0
Event Code 739 0
Event Code 740 0
Event Code 741 0
Event Code 742 0
Event Code 743 0
Event Code 799 0
Event Code 800 0
Event Code 801 0
Event Code 802 0
Event Code 803 0
Event Code 804 0
Event Code 805 0
Event Code 806 0
Event Code 807 0
Event Code 808 0
Event Code 809 0
Event Code 810 0
Event Code 811 0
Event Code 812 0
Event Code 812 0
Event Code 813 0
Event Code 814 0
Event Code 815 0
Event Code 816 0
Event Code 817 0
Event Code 818 0
Event Code 819 0
Event Code 820 0
Event Code 821 0
Event Code 822 0
Event Code 823 0
Event Code 824 0
Event Code 825 0
Event Code 825 0
Event Code 826 0
Event Code 827 0
Event Code 850 0
Event Code 851 and 852 0
Event Code 853 0
Event Code 854 0
Event Code 855 0
Event Code 856 0
Event Code 857 0
Event Code 858 0
Event Code 859 0
Event Code 860 0
Event Code 861 0
Event Code 862 0
Event Code 863 0
Event Code 864 0
Event Code 865 0
Event Code 866 0
Event Code 867 0
Event Code 868 0
Event Code 869 0
Event Code 870 0
Event Code 871 0
Event Code 872 0
Event Code 873 0
Event Code 874 0
Event Code 875 0
Event Code Introduction718
Brake System720
Stopping Distance720
Drive Brake (BRK1)722
Torque Gap Adjustment723
Brake Assembly724
Caster Brake (BRK2)726
Caster Wheel and Brake Removal727
Caster Wheel and Brake Inspection728
Drum and Bearing Assembly728
Caster Wheel and Brake Installation729
Electronic Power Steering System 0
Steer Tiller 0
Steer Tiller Disassembly 0
Steer Tiller Assembly 0
Removing Steer Motor from Carriage 0
Assembly of Steer Motor to Carriage 0
Steering Feedback Gear and Wheel Position Sensor (RPS1) 0
Steering Feedback Gear Alignment 0
Traction/Steer Tire Alignment and RPS1 Calibration 0
Mast Fastener Torque Requirements 0
Fork Height Adjustment 0
Mast Inspection and Lubrication 0
Mast Flaking 0
Mast Staging Bumpers 0
Primary Lift Hose Replacement 0
Accessory Mast Hose Replacement 0
Mast Disassembly 0
Mast Assembly 0
Chain Anchor Adjustments 0
Mast Guides 0
Lift Cylinders784
Primary Cylinder784
Secondary Cylinder788
Lift Cylinder Repair793
Flow Limiter Valves803
Fork Inspection 0
Heading 1 – Tilt Cylinder 0
Heading 2 – Tilt Cylinder Removal 0
Heading 2 – Tilt Cylinder Disassembly 0
Heading 2 – Tilt Cylinder Reassembly 0
Heading 2 – Tilt Cylinder Flushing and Bleeding Procedures 0
Reach Assembly Inspection 0
Reach Cylinder Adjustment 0
Reach Assembly Removal 0
Reach Mechanism Disassembly 0
Reach Assembly Shimming 0
Assembly of Reach Mechanism 0
Reach Sensor Air Gap 0
Reach Assembly Hose Positioning & Adjustment 0
Reach Cam Roller Adjustment 0
Index 0
Electrical Schematic – ACCESS 1 & 4 0
Electrical Schematic – ACCESS 2, 3, 5, 7 & 8 0
Distribution Board 0
Multi-Task Control Handle 0
ACCESS 3 & Motors 0
ACCESS 2 – HCM 0
Fuse Panel 0
ACCESS 1 – Display 0
ACCESS 4 – VCM 0
ACCESS 8 Controller 0
42 inch ThermoAssist™ 0
48 inch ThermoAssist™ 0
Brakes & Floorboard 0
Power Unit Hydraulics 0
OHG Options & BRES 0
ACCESS 5 – Electronic Power Steering 0
Standard Mast Components 0
Mast Components with ACCESS 7 0
Mast Components with ACCESS 7 & Camera 0
Mast Components with Options 0
48 inch Freezer/Condition Package 0
42 inch Freezer/Condition Package 0
Power Unit Camera Components 0
InfoLink® 0
42 inch Power Cables 0
42 inch Power Cables – Euro 0
48 inch Power Cables 0
Wire Harnesses 0
Electrical Diagram Index 0
Electrical Schematic – All Lift Trucks 0
Electrical Schematic – Traction and Hydraulics 0
Electrical Schematic – Traction and Hydraulics with EWS 0
Distribution Panel – 1,065 mm (42 in) 0
Distribution Panel – 1,065 mm (42 in) with EWS Level 1 0
Distribution Panel – 1,065 mm (42 in) with EWS Level 2 0
Distribution Panel – 1,220 mm (48 in) 0
Distribution Panel – 1,220 mm (48 in) with EWS Level 1 0
Distribution Panel – 1,220 mm (48 in) with EWS Level 2 0
Multi-Task Control Handle 0
Access 3™ 0
Access 3™ with EWS Level 1 0
Access 3™ with EWS Level 2 0
Access 2 0
Fuse Panel – 1,065 mm (42 in) 0
Fuse Panel – 1,220 mm (48 in) 0
Access 1 – Display – 1,065 mm (42 in) 0
Access 1 – Display – 1,220 mm (48 in) 0
Access 4 0
Access 8 0
ThermoAssist™ – 1,065 mm (42 in) 0
ThermoAssist™ – 1,220 mm (48 in) 0
Brakes and Floorboard 0
Power Unit Hydraulics 0
Overhead Guard Options and Battery Restraint 0
Access 5 – Electronic Power Steering – 1,065 mm (42 in) 0
Access 5 – Electronic Power Steering – 1,220 mm (48 in) 0
Standard Mast Components 0
Mast Components with Access 7 0
Mast Components with Access 7 and Camera 0
Mast Components with Options 0
Freezer Condition Options – 1,220 mm (48 in) 0
Freezer Condition Options – 1,065 mm (42 in) 0
Mast Camera System 0
InfoLink® 0
Power Unit – 1,065 mm (42 in) 0
Power Unit – 1,065 mm (42 in) 0
Power Unit – 1,220 mm (48 in) 0
Power Unit – 1,220 mm (48 in) 0
Wiring Harnesses 0

IMAGES PREVIEW OF THE MANUAL: