Crown Forklift DualMode T Service Manual

Starting from:

$44

Home Crown

Crown Forklift DualMode T Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift DualMode T Service Manual – PDF DOWNLOAD

Language : English
Pages :543
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift DualMode T Service Manual – PDF DOWNLOAD

Introduction 3
Overview 4
General Information 4
Operator Information 4
How to Use This Manual 4
Data Plate Information 8
Data Number Information 9
Global Contact Information 12
Global Contact Information 12
Safety 14
General Safety 15
Introduction 15
Safety Messages 15
Standards and Regulations 15
Environmental Protection 16
Organizational Requirements 17
General Maintenance 17
General Hot Work Instructions 18
Personal Protective Equipment 18
Hazards from Stored Energy 19
Returning the Tow Tractor to Service 19
Tow Tractor Cleaning 19
Safe Battery Handling 19
Safety Labels on the Tow Tractor 20
Lifting Equipment 20
Cleaning the Tow Tractor 21
Cleaning the Tow Tractor 21
Preparing for Cleaning 21
General Cleaning 21
Steam Cleaning and Power Washing 22
Returning to Operation 22
Control of Hazardous Energy 24
Control of Hazardous Energy (Lockout/Tagout) 24
Lockout/Tagout Procedures 24
Tagout Procedure 25
Lockout Procedure with the Battery Installed 25
Lockout Procedure Without the Battery Installed 25
Preparing the Tow Tractor for Maintenance 25
Battery 26
Battery Care 26
Removing the Battery for Tow Tractors with Battery Rollers 26
Removing the Battery for Tow Tractors Without Battery Rollers 27
Installing the Battery for Tow Tractors With Battery Rollers 27
Installing the Battery for Tow Tractors Without Battery Rollers 27
Discharging the Capacitors 27
General Hot Work Instructions 29
Releasing the M31 Traction Brake 29
Releasing the M31 Traction Brake Using Tow Mode 29
Releasing the M31 Traction Brake Mechanically 30
Applying the M31 Traction Brake Mechanically 30
Towing the Tow Tractor 31
Preparing for Towing the Tow Tractor 31
Towing the Tow Tractor by Lifting and Pulling in the Motor Compartment First Direction 32
Towing the Tow Tractor by Pulling in the Operator Compartment First Direction 32
Lifting and Blocking 33
Lifting and Blocking the Tow Tractor 33
Lifting and Blocking the Front of the Tow Tractor 34
Lifting and Blocking the Rear of the Tow Tractor 35
General Maintenance 37
Standard Torque Values 38
Lubricants 41
Handling of Static Sensitive Components 45
Planned Maintenance 46
Introduction 46
Lubricants 46
Icons 46
Visual Inspection 47
Operational Check and Test Drive 48
Preparing the Tow Tractor for Maintenance 48
Inspection and Lubrication 49
Preparing the Tow Tractor for Operation101
Final Operational Check and Test Drive101
Planned Maintenance Completion101
Power Source102
General Information103
Componentry104
A31 Fan106
Access 11107
Access 12108
Access 13109
Access 31110
Access 41111
Access 51112
Battery Cover Switch113
Battery Retainer Sensor 1114
Battery Retainer Sensor 2115
Brake Switch116
Card Reader117
Emergency Disconnect Switch 1118
Emergency Disconnect Switch 2119
Emergency Disconnect Switch 3120
Emergency Disconnect Switch 4121
Forks First Switch122
Fuse 1123
Fuse 2124
Fuse 3125
Fuse 4126
Fuse 5127
Fuse 6128
Fuse 7129
Fuse 8130
Fuse 9131
High-Speed Traction Switch132
Horn133
Horn Switch 2134
Horn Switch 1135
Impact Sensor136
Keyless Power Module137
Line Contactor138
M31 Encoder 1139
M31 Encoder 2140
M31 Thermal Sensor141
M31 Traction Brake142
M51 Encoder 1143
M51 Encoder 2144
M51 Thermal Sensor145
Mode Select Switch146
Operator Presence Sensor 1147
Operator Presence Sensor 2148
Pick Position Control Switch 1149
Pick Position Control Switch 2150
Pick Position Control Switch 3151
Pick Position Control Switch 4152
Power Unit First Switch153
Relay 1154
Relay 2155
Relay 3156
Steer Motor157
Steer Sensor158
Straight Ahead Sensor159
Test Point160
Traction Motor161
Traction Potentiometer162
Electrical163
X10 Handle164
Technician Tips164
Technician Tips164
Theory of Operation164
Theory of Operation164
Tools and Equipment164
Recommended Tools and Equipment164
Additional Tools and Equipment164
Switch Cap165
Disassembly165
Preparing the Tow Tractor for Maintenance165
Removing the Switch Cap Assembly165
Assembly168
Installing the Switch Cap Assembly168
Preparing the Tow Tractor for Operation170
Horn Switches170
Disassembly170
Preparing the Tow Tractor for Maintenance170
Removing Horn Switch 1 or Horn Switch 2171
Assembly172
Installing Horn Switch 1 or Horn Switch 2172
Preparing the Tow Tractor for Operation173
Upper and Lower Shell174
Disassembly174
Preparing the Tow Tractor for Maintenance174
Removing the Upper and Lower Shell174
Assembly176
Installing the Upper and Lower Shell176
Preparing the Tow Tractor for Operation178
High Speed Traction Switch178
Disassembly178
Preparing the Tow Tractor for Maintenance178
Removing the High-Speed Traction Switch179
Assembly180
Installing the High-Speed Traction Switch180
Preparing the Tow Tractor for Operation180
Thumb Wheels180
Disassembly180
Preparing the Tow Tractor for Maintenance180
Removing the Thumb Wheels181
Assembly182
Installing the Thumb Wheels182
Preparing the Tow Tractor for Operation182
Traction Potentiometer183
Disassembly183
Preparing the Tow Tractor for Maintenance183
Removing the Traction Potentiometer183
Assembly185
Installing the Traction Potentiometer185
Preparing the Tow Tractor for Operation188
Brake Switch188
Disassembly188
Preparing the Tow Tractor for Maintenance188
Removing the Brake Switch189
Assembly190
Installing the Brake Switch190
Preparing the Tow Tractor for Operation191
Main Printed Circuit Board192
Disassembly192
Preparing the Tow Tractor for Maintenance192
Removing the Main Printed Circuit Board192
Assembly193
Installing the Main Printed Circuit Board193
Preparing the Tow Tractor for Operation193
Contactor194
Theory of Operation194
Theory of Operation194
Tools and Equipment194
Recommended Tools and Equipment194
Additional Tools and Equipment194
Disassembly194
Preparing the Tow Tractor for Maintenance194
Removing the Line Contactor195
Assembly199
Installing the Line Contactor199
Preparing the Tow Tractor for Operation202
Troubleshooting203
Troubleshooting203
Mode Select Switch204
Technician Tips204
Technician Tips204
Tools and Equipment205
Recommended Tools and Equipment205
Disassembly205
Preparing the Tow Tractor for Maintenance205
Removing the Mode Select Switch205
Assembly208
Installing the Mode Select Switch208
Preparing the Tow Tractor for Operation210
Event Codes212
Introduction213
Event Codes215
Power Unit283
Floorboard284
Technician Tips284
Technician Tips284
Tools and Equipment284
Recommended Tools and Equipment284
Additional Tools and Equipment284
Disassembly285
Preparing the Tow Tractor for Maintenance285
Removing the Floorboard285
Assembly289
Installing the Floorboard289
Adjusting the Floorboard293
Preparing the Tow Tractor for Operation294
Load Wheel295
Tools and Equipment295
Recommended Tools and Equipment295
Additional Tools and Equipment295
Disassembly295
Preparing the Tow Tractor for Maintenance295
Removing the Load Wheel296
Inspecting the Load Wheel297
Assembly297
Installing the Load Wheel297
Preparing the Tow Tractor for Operation298
Steering299
System Overview300
Theory of Operation300
Theory of Operation300
Motor – M51301
Tools and Equipment301
Recommended Tools and Equipment301
Disassembly301
Preparing the Tow Tractor for Maintenance301
Removing the Steer Motor301
Inspecting the Steer Motor304
Assembly305
Installing the Steer Motor305
Preparing the Tow Tractor for Operation307
Motor – M51 and Gearbox Assembly309
Tools and Equipment309
Recommended Tools and Equipment309
Disassembly309
Preparing the Tow Tractor for Maintenance309
Removing the Steer Motor and the Gearbox Assembly309
Assembly313
Installing the Steer Motor and the Gearbox Assembly313
Preparing the Tow Tractor for Operation315
Straight Ahead Sensor316
Technician Tips316
Technician Tips316
Tools and Equipment316
Recommended Tools and Equipment316
Additional Tools and Equipment316
Disassembly316
Preparing the Tow Tractor for Maintenance316
Removing the Straight Ahead Sensor317
Assembly318
Installing the Straight Ahead Sensor318
Adjusting the Straight Ahead Sensor319
Preparing the Tow Tractor for Operation321
User Interface322
Theory of Operation323
Display Overview324
Touchscreen324
Dashboard324
Turning on the Tow Tractor325
System Interaction325
InfoLink® or Login Required is Enabled325
InfoLink® or Login Required Is Disabled326
Main Menu Overview328
Main Menu Overview328
Menu Structure331
Introduction331
Adjusting the Settings333
Menus333
Menu Descriptions340
Traction and Brake349
Theory of Operation350
Brake – M31351
Theory of Operation351
Theory of Operation351
Tools and Equipment351
Recommended Tools and Equipment351
Additional Tools and Equipment351
Disassembly352
Preparing the Tow Tractor for Maintenance352
Removing the M31 Traction Brake352
Inspecting the M31 Traction Brake353
Assembly355
Installing the M31 Traction Brake355
Preparing the Tow Tractor for Operation356
Troubleshooting356
Troubleshooting356
Drive Tire358
Tools and Equipment358
Recommended Tools and Equipment358
Additional Tools and Equipment358
Disassembly358
Preparing the Tow Tractor for Maintenance358
Removing the Drive Tire359
Inspecting the Drive Tire359
Assembly360
Installing the Drive Tire360
Preparing the Tow Tractor for Operation361
Drive Unit362
Tools and Equipment362
Recommended Tools and Equipment362
Additional Tools and Equipment362
Disassembly362
Preparing the Tow Tractor for Maintenance362
Removing the Drive Unit363
Inspecting the Drive Unit364
Assembly365
Installing the Drive Unit365
Preparing the Tow Tractor for Operation366
Troubleshooting367
Troubleshooting367
Motor – M31368
Theory of Operation368
Theory of Operation368
Tools and Equipment368
Recommended Tools and Equipment368
Additional Tools and Equipment368
Disassembly369
Preparing the Tow Tractor for Maintenance369
Removing the Traction Motor369
Inspecting the Traction Motor372
Assembly372
Installing the Traction Motor372
Preparing the Tow Tractor for Operation375
Troubleshooting375
Troubleshooting375
Automation376
Theory of Operation377
Audible and Visual Indicators379
Tools and Equipment379
Recommended Tools and Equipment379
Audible Indicators379
Disassembly379
Preparing the Tow Tractor for Maintenance379
Removing the Audible Indicators379
Assembly381
Installing the Audible Indicators381
Preparing the Tow Tractor for Operation382
Visual Indicators383
Disassembly383
Preparing the Tow Tractor for Maintenance383
Removing the Visual Indicators383
Assembly388
Installing the Visual Indicators388
Preparing the Tow Tractor for Operation393
Automated Controllers394
Technician Tips394
Technician Tips394
Tools and Equipment394
Recommended Tools and Equipment394
Automation Display394
Disassembly394
Preparing the Tow Tractor for Maintenance394
Removing the Automation Display395
Assembly398
Installing the Automation Display398
Preparing the Tow Tractor for Operation401
Automation Module401
Disassembly401
Preparing the Tow Tractor for Maintenance401
Removing the Automation Module402
Assembly403
Installing the Automation Module403
Preparing the Tow Tractor for Operation404
Antennas and Wireless Radio404
Disassembly404
Preparing the Tow Tractor for Maintenance404
Removing the Antennas and Wireless Radio405
Assembly409
Installing the Antennas and Wireless Radio409
Preparing the Tow Tractor for Operation414
Electrical415
Technician Tips415
Technician Tips415
Tools and Equipment415
Recommended Tools and Equipment415
Fuse Holder415
Disassembly415
Preparing the Tow Tractor for Maintenance415
Removing the Fuse Holder416
Assembly416
Installing the Fuse Holder416
Preparing the Tow Tractor for Operation417
Level Shifter / Signal Inverter417
Disassembly417
Preparing the Tow Tractor for Maintenance417
Removing the Level Shifter / Signal Inverter418
Assembly418
Installing the Level Shifter / Signal Inverter418
Preparing the Tow Tractor for Operation419
Relay Holder419
Disassembly419
Preparing the Tow Tractor for Maintenance419
Removing the Relay Holder420
Assembly421
Installing the Relay Holder421
Preparing the Tow Tractor for Operation421
Terminal Block421
Disassembly421
Preparing the Tow Tractor for Maintenance421
Removing the Terminal Block422
Assembly425
Installing the Terminal Block425
Preparing the Tow Tractor for Operation427
Power Supply 3427
Disassembly427
Preparing the Tow Tractor for Maintenance427
Removing Power Supply 3428
Assembly429
Installing Power Supply 3429
Preparing the Tow Tractor for Operation431
Safety Controller432
Disassembly432
Preparing the Tow Tractor for Maintenance432
Removing the Safety Controller432
Assembly433
Installing the Safety Controller433
Preparing the Tow Tractor for Operation435
Navigation436
Technician Tips436
Technician Tips436
Tools and Equipment436
Recommended Tools and Equipment436
Additional Tools and Equipment436
Navigation Laser436
Disassembly436
Preparing the Tow Tractor for Maintenance436
Removing the Navigation Laser437
Inspecting the Navigation Laser438
Assembly439
Installing the Navigation Laser439
Adjusting the Navigation Laser439
Preparing the Tow Tractor for Operation441
Navigation Module442
Disassembly442
Preparing the Tow Tractor for Maintenance442
Removing the Navigation Module442
Assembly443
Installing the Navigation Module443
Preparing the Tow Tractor for Operation445
Non-Contact Sensor446
Technician Tips446
Technician Tips446
Tools and Equipment446
Recommended Tools and Equipment446
Additional Tools and Equipment446
Front Lasers447
Disassembly447
Preparing the Tow Tractor for Maintenance447
Removing the Front Lasers447
Inspecting the Connector449
Assembly449
Installing the Front Lasers449
Preparing the Tow Tractor for Operation451
Front Safety Laser452
Disassembly452
Preparing the Tow Tractor for Maintenance452
Removing the Front Safety Laser452
Inspecting the Connector454
Assembly454
Installing the Front Safety Laser454
Adjusting the Front Safety Laser456
Preparing the Tow Tractor for Operation459
Rear Safety Lasers460
Disassembly460
Preparing the Tow Tractor for Maintenance460
Removing the Rear Safety Lasers460
Inspecting the Connector463
Assembly464
Installing the Rear Safety Lasers464
Adjusting the Rear Safety Lasers467
Preparing the Tow Tractor for Operation469
Operator Detection Laser470
Disassembly470
Preparing the Tow Tractor for Maintenance470
Removing the Operator Detection Laser470
Inspecting the Connector474
Assembly474
Installing the Operator Detection Laser474
Preparing the Tow Tractor for Operation478
User Interface479
Touchscreen479
Using the Touchscreen479
Restart480
Alarms482
Active Alarms482
Alarm History483
Diagnostics484
Diagnostics Menu484
Add-On Devices485
All Inputs/Outputs485
Battery Monitor486
Calibration Page486
CAN Bus487
Control Object488
Data Logger489
Digital Inputs489
Digital Outputs490
Encoder Inputs490
EtherCAT Modules491
FlexiSoft492
Host Communications493
Hybrid Controls Interface493
Laser Performance494
Laser Reflections494
Managed Sensors Page495
Memory Utilization496
Move List496
Natural Environment Navigation Status497
Node List497
Packet Capture498
Pendant498
Profile Object499
Safety Bumpers500
Safety Fields500
Speed Analysis501
Target List501
Thread Statistics502
Timing Analysis502
TwinCAT ADS503
User Bits503
Version List504
Utilities504
Utilities Menu504
Audio Messages505
Battery Monitor505
Change Password506
Configuration506
Languages507
System Shortcuts507
Test Commands507
User Interface508
Status508
Status Menu508
Vehicle Offsets509
File Status509
Move Status510
Hour Meter510
Version List511
Diagrams512
Introduction513
Introduction513
Schematics513
Pictorials513
Components513
Connectors513
Wiring513
Wire Numbers and Colors514
Reference Designators514
Diagram Key520
Main Harness and Connector Figures522
Pictorials – Electrical525
Pictorials – Electrical525
Schematics – Electrical540
Schematics – Electrical540

IMAGES PREVIEW OF THE MANUAL:

S.M 07/24

Related products

22Your CartRemove2002-2007 Toyota Avensis Factory Service Manual - PDF DOWNLOAD1 X $29.95 = $29.95RemoveAmmann Yanmar Vio75 EP Minibagger bedienungs & Wartungsanleitung - PDF DOWNLOAD1 X $29.95 = $29.95Subtotal$59.90Start Downloading your Manual immediately by proceeding to checkout pageView Cart Continue Shopping Checkout

Skip to toolbar

Howdy, chantmantra
Search

About

SOCIAL

COMMUNITY

https://schema.org/WPFooter" style="box-sizing: border-box; outline: 0px; margin: 0px; padding: 0px; background: center center / cover no-repeat #eaeaea; text-align: center; color: #999999; position: relative;">

Recently Purchased
2005-2009 Yamaha 75 90hp 4-stroke Efi Outboard Repair Manual-PDF