Crown Forklift FC 4000 Series Parts Manual – PDF DOWNLOAD

Crown Forklift FC 4000 Series Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift FC 4000 Series Parts Manual – PDF DOWNLOAD

Language : English
Pages :436
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift FC 4000 Series Parts Manual – PDF DOWNLOAD

FC 4000
POWER UNIT PARTS
Power Unit (01.0-2040-001) [9A124033 – 9A999999] 1
Power Unit (01.0-2040-001) [9A124033 – 9A999999] 4
Seat Deck (01.0-2040-050) [9A124033 – 9A126957] – 10/07/02 6
Seat Deck (01.0-2040-052) [9A126958 – 9A133602] – 06/21/04 9
Seat Deck (01.0-2040-054) [9A133602 – 9A999999] 12
Seat Deck (01.0-2040-054) [9A133602 – 9A999999] 15
OHG and Covers (01.1-2040-001) [9A124033 – 9A999999] 17
OHG and Covers (01.1-2040-001) [9A124033 – 9A999999] 19
OHG and Covers (01.1-2040-001) [9A124033 – 9A999999] 21
Battery Spacers and Retainers (01.2-2040-001) [9A124033 – 9A125773] – 07/01/02 23
Battery Spacers and Retainers (01.2-2040-001) [9A124033 – 9A125773] – 07/01/02 27
Battery Spacers and Retainers (01.2-2040-004) [9A125775 – 9A126957] – 10/07/02 29
Battery Spacers and Retainers (01.2-2040-004) [9A125775 – 9A126957] – 10/07/02 33
Battery Spacers & Retainers (01.2-2040-007) [9A126958 – 9A127636] – 12/16/02 35
Battery Spacers & Retainers (01.2-2040-007) [9A126958 – 9A127636] – 12/16/02 39
Battery Spacers & Retainers (01.2-2040-010) [9A127636 – 9A145812] – 07/24/06 41
Battery Spacers & Retainers (01.2-2040-010) [9A127636 – 9A145812] – 07/24/06 44
Battery Spacers & Retainers (01.2-2040-010) [9A127636 – 9A145812] – 07/24/06 46
Battery Spacers & Retainers (01.2-2040-010) [9A127636 – 9A145812] – 07/24/06 48
Battery Spacers & Retainers (01.2-2040-013) [9A145812 – 9A999999] 50
Battery Spacers & Retainers (01.2-2040-013) [9A145812 – 9A999999] 52
Battery Spacers & Retainers (01.2-2040-013) [9A145812 – 9A999999] 54
Battery Spacers & Retainers (01.2-2040-013) [9A145812 – 9A999999] 56
Static Seat (01.5-2040-001) [9A124663 – 9A128596] – 03/25/03 58
Static Seat (01.5-2040-003) [9A128597 – 9A133601] – 06/21/04 61
Static Seat (01.5-2040-005) [9A133602 – 9A161581] – 09/15/08 64
Static Seat (01.5-2040-005) [9A133602 – 9A161581] – 09/15/08 66
Static Seat (01.5-2040-009) [9A161581 – 9A999999] 68
Static Seat (01.5-2040-009) [9A161581 – 9A999999] 70
Suspension Seat (01.5-2040-050) [9A124663 – 9A128674] – 04/03/03 72
Suspension Seat (01.5-2040-052) [9A128675 – 9A133601] – 06/21/04 74
Suspension Seat (01.5-2040-052) [9A128675 – 9A133601] – 06/21/04 76
Suspension Seat (01.5-2040-056) [9A133602 – 9A999999] 78
Suspension Seat (01.5-2040-056) [9A133602 – 9A999999] 80
Hip Restraint (01.5-2040-150) [9A133602 – 9A999999] 82
HYDRAULIC PARTS
Suction Line (02.0-2040-001) [9A124033 – 9A999999] 84
Suction Line Hyds (02.0-2040-025) [9A129727 – 9A999999] 86
Pressure Line Hydraulics (02.0-2040-052) [9A148545 – 9A999999] 88
Pressure Line (02.0-2040-050) [9A124033 – 9A148544] – 12/15/06 90
TABLE OF CONTENTS
ii
Lift and Tilt Line (02.0-2040-100) [9A124033 – 9A999999] 93
Lift and Tilt Line Hyds (02.0-2045-100) [9A000000 – 9A999999] 95
Accy Line (02.0-2040-150) [9A124033 – 9A999999] 97
Steer and Brake Line (02.0-2040-200) [9A124033 – 9A148516] – 12/15/06 99
Steer & Brake Line Hydraulics (02.0-2040-202) [9A148517 – 9A999999] 101
Return Line (02.0-2040-250) [9A124033 – 9A129839] – 08/11/03 103
Return Line Hydraulics (02.0-2040-254) [9A148545 – 9A999999] 105
Return Line Hyds (02.0-2040-252) [9A129839 – 9A148544] – 12/15/06 107
Lift and Return Line (02.0-2040-300) [9A124033 – 9A999999] 109
Lift and Return Line (02.0-2040-300) [9A124033 – 9A999999] 111
Accy Line – TL (02.0-2040-350) [9A124663 – 9A999999] 113
Accy Line – TL (02.0-2040-350) [9A124663 – 9A999999] 115
Accy Line – TT (02.0-2040-400) [9A124033 – 9A999999] 117
Accy Line – TT (02.0-2040-400) [9A124033 – 9A999999] 119
Quad Mast Hydraulics (02.04-1140-350) [9A135184 – 9A999999] – 01/05/12 121
Quad Mast Hydraulics (02.04-1140-350) [9A135184 – 9A999999] – 01/05/12 123
Mast Hydraulics – Quad Mast (02.04-2040-300) [9A135698 – 9A999999] 125
Mast Hydraulics – Quad Mast (02.04-2040-300) [9A135698 – 9A999999] 127
MAST HYDRAULICS – QUAD MAST (02.04-2040-500) [9A155218 – 9A182678] – 01/05/12 129
MAST HYDRAULICS – QUAD MAST (02.04-2040-500) [9A155218 – 9A182678] – 01/05/12 131
Quad Mast Hydraulics (02.04-2040-502) [9A182679 – 9A999999] 133
Quad Mast Hydraulics (02.04-2040-502) [9A182679 – 9A999999] 135
Lift Pump (02.1-2040-001) [9A124033 – 9A999999] 137
Lift Motor (02.2-2040-001) [9A124033 – 9A999999] 139
Control Valve – Three Spool (02.3-2040-001) [9A124033 – 9A999999] 142
Control Valve – Four Spool (02.3-2040-050) [9A124033 – 9A999999] 144
Manifold Crossover Relief (02.4-1140-050) [9A135184 – 9A999999] 146
Tilt Manifold (02.4-2040-001) [9A124663 – 9A999999] 148
Park Brake Release Manifold (02.4-2040-100) [9A124033 – 9A999999] 150
Lowering Flow Control Manifold (02.4-2040-200) [9A124033 – 9A999999] 152
Accessory Manifold (02.4-2040-300) [9A124033 – 9A999999] 154
Accessory Manifold (02.4-2040-300) [9A124033 – 9A999999] 156
4 Position Pressure Regulator Valve (02.4-2040-400) [9A124663 – 9A999999] 158
Control Lever (02.5-1140-250) [9A000000 – 9A999999] 160
Control Lever (02.5-1140-250) [9A000000 – 9A999999] 161
Control Lever (02.5-1140-250) [9A000000 – 9A999999] 163
Control Lever (02.5-1140-250) [9A000000 – 9A999999] 165
Control Valve Linkage – Standard, No Accys (02.5-2040-001) [9A124663 – 9A999999] 167
Control Valve Linkage – One Accy (02.5-2040-050) [9A124033 – 9A999999] 169
Control Valve Linkage – Two Accys (02.5-2040-100) [9A124033 – 9A999999] 172
Carriage Hyds (02.7-2040-001) [9A124033 – 9A999999] 175
Carriage Hyds – Quad Mast (02.74-2040-100) [9A135765 – 9A999999] 177
TABLE OF CONTENTS
iii
Carriage Hyds – Quad Mast (02.74-2040-100) [9A135765 – 9A999999] 179
Carriage Hyds – Quad Mast (02.74-2040-100) [9A135765 – 9A999999] 181
DRIVE UNIT PARTS
Drive Unit (03.0-2040-001) [9A124033 – 9A154624] – 10/11/07 183
Drive Unit (03.0-2040-001) [9A124033 – 9A154624] – 10/11/07 185
Drive Unit (03.0-2040-003) [9A154625 – 9A999999] 187
Drive Unit (03.0-2040-003) [9A154625 – 9A999999] 189
Traction Motor (03.1-2040-001) [9A124033 – 9A999999] 191
Drive Tire (03.2-2040-001) [9A124663 – 9A999999] 194
Drive Tire (03.2-2040-001) [9A124663 – 9A999999] 196
Drive Tire (03.2-2040-001) [9A124663 – 9A999999] 198
Drive Tire (03.2-2040-001) [9A124663 – 9A999999] 200
ELECTRICAL PARTS
Electrical Components (04.0-2040-001) [9A124033 – 9A133602] – 06/21/04 202
Electrical Components (04.0-2040-003) [9A133602 – 9A999999] 204
Electrical Components – Side Service Pump Motor (04.0-2040-050) [~ – 9A133602] – 06/21/04 206
Electrical Components- SIde Service Pump Motor (04.0-2040-052) [9A133602 – 9A999999] 208
Contactor Panel – SCR Lift (04.1-2040-001) [9A000000 – 9A999999] 211
Contactor Panel – SCR Lift (04.1-2040-001) [9A000000 – 9A999999] 214
Contactor Panel – Contactor Lift (04.1-2040-050) [9A000000 – 9A999999] 216
Contactor Panel – Contactor Lift (04.1-2040-050) [9A000000 – 9A999999] 219
Contactor Panel – SCR Lift – EE (04.1-2040-100) [9A000000 – 9A999999] 221
SCR Panel – Traction (04.2-2040-001) [9A000000 – 9A999999] 224
SCR Panel – Lift (04.2-2040-050) [9A000000 – 9A999999] 227
Distribution Panel (04.3-2040-001) [9A000000 – 9A999999] 230
Fuse Box – EE (04.3-2040-050) [9A000000 – 9A999999] 232
Contactor – Forward/Reverse-104483 (04.4-20.0-001) [9A000000 – 9A999999] 234
Contactor – F/R – EE (04.4-20.0-025) [9A000000 – 9A999999] 236
Contactor – 1A, RB and P – EE (04.4-20.0-075) [9A000000 – 9A999999] 238
Contactor – FW, S (Steering) (04.4-20.0-100) [9A000000 – 9A999999] 240
Contactor – S – EE (04.4-20.0-125) [9A000000 – 9A999999] 242
Contactor – P (Contactor Lift Control) (04.4-2040-050) [9A000000 – 9A999999] 244
Contactor – 1A, RB and P (SCR Lift Control) (04.4-2040-050) [9A000000 – 9A999999] 246
Directional Control (04.5-1140-002) [9A000000 – 9A999999] 248
Foot Operated Directional Control (04.5-2040-050) [9A000000 – 9A999999] 250
Accelerator (04.6-2040-001) [9A000000 – 9A999999] 252
Diagnostic Switches (04.8-2040-001) [9A000000 – 9A999999] 254
Park Brake Switch – Mounted in Console (04.8-2040-050) [9A000000 – 9A999999] 256
Tilt Limit Switch (04.8-2040-100) [9A000000 – 9A999999] 258
Control Cable – TT (04.8-2040-250) [9A000000 – 9A999999] 260
Control Cable – TT (04.8-2040-250) [9A000000 – 9A999999] 262
Control Cable – TL (04.8-2040-300) [9A000000 – 9A999999] 264
TABLE OF CONTENTS
iv
Connectors (04.8-2040-500) [9A000000 – 9A999999] 266
Connectors (04.8-2040-500) [9A000000 – 9A999999] 268
Strobe Light (04.9-1140-001) [9A000001 – 9A999999] 270
Overhead Guard – Front Lights & Mirrors (04.9-2040-001) [9A000000 – 9A999999] 272
Overhead Guard – Rear Lights (04.9-2040-050) [9A000000 – 9A999999] 274
Overhead Guard – Rear Lights (04.9-2040-050) [9A000000 – 9A999999] 276
TT Mast Mounted Lights (04.9-2040-075) [9A000000 – 9A999999] 278
OHG Accys – Front – Drive Thru (04.9-2040-100) [9A155218 – 9A999999] 280
OHG Accessores – Rear – Drive Thru (04.9-2040-150) [9A000000 – 9A999999] 282
OHG Accessores – Rear – Drive Thru (04.9-2040-150) [9A000000 – 9A999999] 284
Quad Mast Mounted Lights (04.94-2040-200) [9A135765 – 9A999999] 286
BRAKE PARTS
Brake Pedal (05.0-2040-001) [9A000000 – 9A167180] – 11/16/09 288
Brake Pedal (05.0-2045-001) [9A167180 – 9A999999] 291
Power Service Brake (05.3-2040-050) [9A000000 – 9A999999] 293
Parking Brake (05.3-2040-100) [9A000000 – 9A999999] 295
STEERING PARTS
Steering Column Part 2 (06.0-1140-025) [9A000000 – 9A128631] – 04/01/03 297
Steering Column Part 2 (06.0-2040-025) [9A128631 – 9A999999] 299
Steering Column – Part 1 (06.0-2040-001) [9A155218 – 9A999999] 301
Steering Column – Part 1 (06.0-2040-001) [9A155218 – 9A999999] 303
Steering Axle (06.0-2040-100) [9A000000 – 9A999999] 305
Steering Axle (06.0-2040-100) [9A000000 – 9A999999] 307
Steering and Service Brake Pump (06.1-2040-001) [9A000000 – 9A999999] 310
Pump Motor – Power Steering (06.2-20.0-051) [9A000000 – 9A999999] 312
Steer Unit (06.3-2040-001) [9A000000 – 9A999999] 314
Steer Tire (06.4-2040-001) [9A000000 – 9A999999] 316
Steer Tire (06.4-2040-001) [9A000000 – 9A999999] 318
LIFTING MECHANISM PARTS
TL Mast (07.1-2040-001) [9A000000 – 9A999999] 320
TL Mast (07.1-2040-001) [9A000000 – 9A999999] 322
TL Mast Accys (07.1-2040-100) [9A000000 – 9A999999] 324
TT Mast (07.2-2040-001) [9A000000 – 9A999999] 326
TT Mast (07.2-2040-001) [ – ] 328
TT Mast (07.2-2040-001) 330
TT Mast Accys (07.2-2040-100) [9A000000 – 9A999999] 332
Quad Mast (07.24-2040-001) [9A135765 – 9A999999] 334
Quad Mast (07.24-2040-001) [9A135765 – 9A999999] 336
Quad Mast (07.24-2040-001) [9A135765 – 9A999999] 338
Quad Mast (07.24-2040-001) [9A135765 – 9A999999] 340
Fork Carriage TT (07.3-2040-001) [9A000000 – 9A999999] 342
Fork Carriage TT (07.3-2040-001) [9A000000 – 9A999999] 344
TABLE OF CONTENTS
v
Fork Carriage – Quad Mast (07.34-2040-050) [9A135765 – 9A999999] 346
Yoke (07.5-2040-001) [9A000000 – 9A999999] 348
Lifting Mechanism Parts Yoke Quad Mast (07.54-1030-001) [~ – 9A150215] – 03/12/07 350
Lifting Mechanism Parts Yoke Quad Mast (07.54-1030-003) [9A150215 – 9A999999] 352
Lift Chain TL (07.6-2040-001) [9A000000 – 9A999999] 354
Lift Chain TL (07.6-2040-001) [9A000000 – 9A999999] 356
Lift Chain TT (07.6-2040-050) [9A000000 – 9A999999] 358
Lift Chain TT (07.6-2040-050) [9A000000 – 9A999999] 360
Lift Chain TT (07.6-2040-050) [9A000000 – 9A999999] 362
Lift Chain – Quad Mast (07.64-2040-001) [9A135765 – 9A999999] 364
Lift Chain – Quad Mast (07.64-2040-001) [9A135765 – 9A999999] 366
Lift Chain – Quad Mast (07.64-2040-001) [9A135765 – 9A999999] 368
Load Backrest (07.8-2040-001) [9A000000 – 9A999999] 370
Load Backrest (07.8-2040-001) [9A000000 – 9A999999] 372
Load Backrest (07.8-2040-001) [9A000000 – 9A999999] 374
Fork (07.9-2040-001) [9A000000 – 9A999999] 376
Fork (07.9-2040-001) [9A000000 – 9A999999] 378
Fork (07.9-2040-001) [9A000000 – 9A999999] 380
Fork (07.9-2040-001) [9A000000 – 9A999999] 382
CYLINDER PARTS
MAST CYLINDER TL (08.1-2040-001) [9A155218 – 9A161313] – 09/01/08 384
MAST CYLINDER TL (08.1-2040-001) [9A155218 – 9A161313] – 09/01/08 386
MAST CYLINDER TT (08.2-2045-001) [~ – 9A161313] – 09/01/08 388
MAST CYLINDER TT (08.2-2045-001) [~ – 9A161313] – 09/01/08 390
Lift Cylinder Carriage (08.3-2040-001) [9A124663 – 9A999999] 392
Lift Cylinder Carriage (08.3-2040-001) [9A124663 – 9A999999] 394
Quad Lift Cylinder (08.34-2040-001) [9A135765 – 9A999999] 396
Quad Lift Cylinder (08.34-2040-001) [9A135765 – 9A999999] 398
Quad Carriage Cylinder (08.34-2040-050) [9A135765 – 9A999999] 400
Quad Carriage Cylinder (08.34-2040-050) [9A135765 – 9A999999] 402
Tilt Cyl (08.6-2040-001) [9A000000 – 9A999999] 404
Tilt Cyl (08.6-2040-001) [9A000000 – 9A999999] 406
Sideshift Cyl (08.7-1030-001) [9A000000 – 9A999999] 408
Steer Cylinder (08.8-20.0-002) [~ – 9A157757] – 03/01/08 410
Steer Cylinder (08.8-2040-001) [9A157757 – 9A999999] 412
Parking Brake Cyl (08.8-2040-050) [~ – 9A128484] – 03/17/03 414
Parking Brake Cyl (08.8-2040-051) [9A128484 – 9A999999] 416
ATTACHMENT PARTS
Sideshift (09.0-2040-001) [9A000000 – 9A999999] 418
LABELS & DECALS AND ACCESSORIES
Labels and Decals (10.9-2040-001) [9A000000 – 9A999999] 420
Labels and Decals (10.9-2040-001) [9A000000 – 9A999999] 422
Labels and Decals (10.9-2040-001) [9A000000 – 9A999999] 424
WORK ASSIST ACCESSORIES (10.0-2045-025) [9A155218 – 9A999999] 426
WORK ASSIST ACCESSORIES (10.0-2045-025) [9A155218 – 9A999999] 428

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