Crown Forklift FC 4500 Series Counter Balanced Service Manual – PDF DOWNLOAD

Crown Forklift FC 4500 Series Counter Balanced Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift FC 4500 Series Counter Balanced Service Manual – PDF DOWNLOAD

Language : English
Pages :494
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift FC 4500 Series Counter Balanced Service Manual – PDF DOWNLOAD

Introduction425
Operation Instructions224
Operator Training 1
Service Training 1
Replacement Parts 1
Lubrication and Adjustment 5
Planned Maintenance425
Component Access 49
Lubrication 50
Planned Maintenance425
Component Access 49
Lubrication 50
Planned Maintenance425
Component Access 49
Lubrication 50
ACC POT1 68
ACS 68
ACCUMULATOR 68
ACCESS 1 69
ACCESS 2 69
ACCESS 3 69
ALM1141
ALM2 70
ALM3 (Optional) 70
AXS1 71
AXS2 71
AXS3 71
BRES 72
BREATHER 72
BRKS 72
CBV 73
CYLINDER118
CYLINDER 73
CYLINDER 74
CYLINDER216
CYLINDER 74
DIPSTICK 75
DISTRIBUTION PANEL 75
ECR1 75
ECR2 76
FAN1 & FAN2 76
FAN3 (Optional) 76
FAN4 77
FAN5 77
FIL 77
FILTER 78
FNS (Optional) 78
FS 78
FU1 79
FU2 79
FU3 79
FU4 80
FU5 80
FU6 80
FU7 81
FU8 81
FU10 (Option – EE Trucks Only) 81
FU11 (Optional) 82
FU12 (Optional) 82
HAND PUMP 82
HGTS1 83
HN1 83
HNS 83
HR1 84
HR2 84
HSS 84
INFOLINK MODULE (Optional) 85
IMPACT SENSOR (Optional) 85
K1 85
K2 86
K11 (Optional) 86
K12 (Optional) 86
KYS 87
L 87
LGS1 (Optional) 87
LGS2 (Optional) 88
LGT1, 2, 3 (Optional) 88
LGT4 88
LGT5, 6 89
M1 89
M2 89
M3 90
MANUAL RELIEF VALVE 90
MPCE 90
P 91
PRESSURE CHECK POINT 91
PRK-A, PRK-B 91
12V POWER SUPPLY 92
PS1 92
Pump 92
Pump 93
RAS 93
RES2 (Optional) 93
RES3 (Optional) 94
RS 94
RV1 94
RV2 95
RV3 95
S 95
SB80 (Optional) 96
Parts Breakdown: 042-2045-001 (10), 044-2045-050, 044-2045-075 96
SCU 96
SES 96
SES1, SES2 97
Strainer 97
Suction 97
SV1 97
SV2 98
SV3 98
TBS 98
THS1 (Optional) 99
THS2 (Optional) 99
TLMS 99
TLT100
TMM100
TS1100
TS2101
ULV101
VALVE101
VALVE102
Accumulator and Unloading Valve107
Spring Apply/Hydraulic Release Park Brake108
Wiring Color Codes123
Power Cables162
Switches127
Access 1 2 3®425
User Main Menu Level134
User Level134
Analyzer149
Calibration152
Features153
Hour and Event Menus156
Performance157
140538-001/-002 Contactor (36/48 Volt) S (Steering)162
132084-005/-006 Contactor L (Line) & P (Pump)162
Inspection162
Contacts162
Steering Contactor163
Line and Pump Contactor165
Component Replacement165
“EE” Component Replacement166
Safety Rules168
Checking Battery168
Battery Care169
Charging Battery169
Battery Removal170
Battery Installation170
Seat Deck Cover Adjustment171
Seat Deck Latch Adjustment172
Seat Deck Cylinders173
Battery Cleaning175
Troubleshooting175
Dual Voltage Conversion175
Battery Discharge Interrupt Performance (P4)176
Event Codes178
Event Code 110182
Event Code 111184
Event Code 112184
Event Code 113184
Event Code 119185
Event Code 123185
Event Code 130186
Event Code 131186
Event Code 133187
Event Code 134187
Event Code 163188
Event Code 164189
Event Code 165189
Event Code 199190
Event Code 200191
Event Code 201191
Event Code 202191
Event Code 203192
Event Code 204193
Event Code 205193
Event Code 206194
Event Code 207194
Event Code 208195
Event Code 209195
Event Code 210195
Event Code 214196
Event Code 215197
Event Code 216197
Event Code 217197
Event Code 219198
Event Code 220198
Event Code 221198
Event Code 222199
Event Code 223199
Event Code 224200
Event Code 225200
Event Code 226201
Event Code 247201
Event Code 299201
Event Code 300202
Event Code 301202
Event Code 302203
Event Code 303203
Event Code 304204
Event Code 305204
Event Code 306205
Event Code 307205
Event Code 308205
Event Code 309205
Event Code 310206
Event Code 311206
Event Code 312207
Event Code 313207
Event Code 314208
Event Code 315208
Event Code 316209
Event Code 317209
Event Code 319209
Event Code 320209
Event Code 321210
Event Code 322210
Event Code 323211
Event Code 324211
Event Code 325211
Event Code 326212
Event Code 330212
Event Code 331213
Event Code 399213
FWD/REV213
Creep Speed Only215
No Traction/No Lift/BDI = 0%215
Service Brake216
Operation216
Brake Pedal217
Shimming the Brake Pedal218
Brake Assembly Removal219
Disassembly of Brake219
Lining/Rotor Inner And Outer Stator220
Piston, Wiper and Seal Removal220
Wiper, Seal & Piston Installation221
Service Brake Assembly222
Service Brake Installation222
Service Brake Bleeding222
Drive Tire Installation223
Service Brake Adjustments223
Service Brake Valve223
Operation224
Inspection224
Adjustment225
Adjustments When Replacing Brake Shoes or Brake Hub226
Traction Motor226
Park Brake Release Manifold227
Manually Releasing the Parking Brake228
Parking Brake Solenoid228
Hydrostatic Steering Unit229
Steering Column229
Column, Gas Cylinder230
Directional Control, Steering Wheel Removal231
Steering Wheel232
Final Assembly233
Steer Axle233
Tire233
Torque Requirements233
Positioning235
Lockout/Tagout237
Battery237
Capacitance239
Hydraulic240
Towing Truck241
Lifting and Blocking244
Mast245
Disconnect Tilt Cylinder247
Removing Mast248
Removing Counterweight249
Index425
Electrical Schematic – AC Traction/DC Lift426
Electrical Schematic – AC Traction/AC Lift427
Electrical Schematic – AC Traction/DC Lift With Options428
Distribution Panel429
ACCESS 3 – AC Traction Controller430
ACCESS 2 – AC Lift Controller431
Hydraulic Switch Harness With Tilt Position Assist432
Dashboard with TMM Option433
ACCESS 1 – Display434
Steering435
Foot Operated Direction Control436
Brake and Accelerator Pedals437
Motors and Alarms438
InfoLink439
Overhead Guard440
Freezer Condition441
Freezer Condition – Jumper Harness442
Power Cables – AC Traction/DC Lift443
Power Cables – AC Traction/AC Lift444
Wire Harnesses445
Index447
Electrical Schematic, Contactor Lift, Standard Display449
Electrical Schematic, SCR Lift, Enhanced Display450
Electrical Schematic, Contactor Lift, Enhanced Display451
Electrical Schematic, InfoLink452
Distribution Panel453
Distribution Panel, InfoLink454
Traction Control455
Hydraulic Lift Control – Contactor456
Hydraulic Lift Control – SCR457
Steer Column, Seat, Horn, Park Brake458
Steer Column, Seat, Horn, Park Brake, InfoLink459
Steer Column, FODC460
Brake Cutout461
Accelerator, Brake, FAN2 & FAN4462
Accelerator, Brake, FAN2 & FAN4, InfoLink463
Hydraulic Harness464
Hydraulic Harness, Contactor Lift, InfoLink465
Hydraulic Harness, SCR Lift, InfoLink466
Hydraulic Harness, Tilt Assist467
Hydraulic Harness, Contactor Lift, Tilt Assist, InfoLink468
Hydraulic Harness, SCR Lift, Tilt Assist, InfoLink469
BRES, Worklight Switches, FAN3470
BRES, Worklight Switches, FAN3, InfoLink471
Lights472
Standard Display473
Enhanced Display, Contactor Lift474
Enhanced Display, SCR Lift475
Freezer/Corrosion476
Power Cables, Contactor Lift477
Power Cables, SCR Lift478
Electrical Schematic EE479
Electrical Schematic EE, Field Weakening480
Pump Control EE481
Traction Control EE482
Traction Control EE, Field Weakening483
Power Cables EE484
Power Cables EE, Field Weakening485
Wire Harnesses486
Main Wire Harness489
Freezer/Corrosion Wire Harness493
EE Wire Harness494

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