Crown Forklift MAX50 G151820 (A)(S)HT-20 Parts Manual – PDF DOWNLOAD

Crown Forklift MAX50 G151820 (A)(S)HT-20 Parts Manual – PDF DOWNLOAD

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Crown Forklift MAX50 G151820 (A)(S)HT-20 Parts Manual – PDF DOWNLOAD

Language : English
Pages :490
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift MAX50 G151820 (A)(S)HT-20 Parts Manual – PDF DOWNLOAD

AX50 G15/18/20 (A)(S)HT-20
ENGINE AND RELATED PARTS
Engine Units Complete (01-0001) [675001A – 999999A] 1
Engine Mounting Parts (01-0003) [675001A – 999999A] 3
Air Cleaner Assy (01-0010) [675001A – 999999A] 5
Air Cleaner Assy (01-0011) [675001A – 999999A] 7
Bare Engine Assy & Short Block Engine Assy. (01-0201) 9
Bare Engine Block & Oil Pan (01-0206) 11
Cylinder Head and Rocker Cover (01-0211) 13
Crankcase Ventilation (01-0216) 15
Piston, Crankshaft, Flywheel (01-0221) 17
Camshaft & Valve Mechanism (01-0226) 19
Front Cover and Fittings (01-0231) 21
Manifold Assy (01-0236) 23
Fuel Injector Holder Assembly (01-0241) [000001A – 999999A] 25
Fuel Injector Assy. (01-0241A) 27
Throttle Chamber Assy. (01-0241B) 29
Lubricating System (01-0246) 31
Water Pump, Cooling Fan & Thermostat Assy. (01-0251) 33
Ignition System (01-0256) 35
Distributor (01-0261) 37
Vacuum Piping (01-0266) 39
Alternator (01-0271) 41
Starter Motor (01-0275) [000001A – 999999A] 43
Starter Motor (01-0276) 45
Gaskit Kit (01-0281) 47
Fuel Pump Block-off (01-0286) 49
Caution Plate & Label (01-0601) 51
EXHAUST SYSTEM
Muffler & Exhaust (03-0001) [675001A – 999999A] 53
Muffler & Exhaust (03-0002) [675001A – 999999A] 55
COOLING SYSTEM
Radiator (04-0001) [675001A – 999999A] 57
Radiator Shroud & Hoses (04-0010) [675001A – 999999A] 59
Radiator Shroud & Hoses (04-0011) [675001A – 999999A] 61
Cooling System Reserve Tank (04-0020) [675001A – 999999A] 63
Cooling System Reserve Tank (04-0021) [675001A – 999999A] 65
TorCon Cooler & Piping (04-0050) [675001A – 999999A] 67
TorCon Cooler & Piping (04-0051) [675001A – 999999A] 69
FUEL SYSTEM – GAS
Gasoline – Tank Cover & Unit (05-0001) [675001A – 999999A] 71
Fuel Pump (05-0001A) 73
Gasoline – Tank Cover & Unit (05-0010) [675001A – 999999A] 75
TABLE OF CONTENTS
ii
LP/Dual – Fuel – LPG Tank Bracket (05-0050) [675001A – 999999A] 77
FUEL SYSTEM – LPG & DUAL FUEL
Overview (06-0001) 79
LPG Gas Hose Assy. (06-0005) [675001A – 999999A] 81
LPG Gas Hose Assy. (06-0006) [675001A – 999999A] 83
TORQUE CONVERTER
Mounting & Inner Parts (13-0001) [675001A – 999999A] 85
Converter & Pump Detail (13-0002) [675001A – 999999A] 87
TORQFLOW TRANSMISSION
Unit Assy & Case (15-0001) [675001A – 999999A] 89
Input & Idler Assy (15-0002) [675001A – 999999A] 91
Valve Assy (15-0004) [675001A – 999999A] 94
Valve Assy Detail (15-0005) [675001A – 999999A] 96
Solenoid Valve Parts (15-0006) [675001A – 999999A] 98
External Case Parts (15-0007) [675001A – 999999A] 100
Universal Joint (15-0010) [675001A – 999999A] 102
DRIVE AXLE
Drive Axle Assy (21-0001) [675001A – 999999A] 104
Drive Axle Assy (21-0002) [675001A – 999999A] 106
Drive Axle Assy (21-0010) [675001A – 999999A] 108
Drive Axle Assy (21-0011) [675001A – 999999A] 110
Differential Assy – Exterior (21-0050) [675001A – 999999A] 112
Differential Assy – Internal Parts (21-0051) [675001A – 999999A] 114
Differential Assy – End View (21-0052) [675001A – 999999A] 116
Differential Assy – Exterior (21-0070) [675001A – 999999A] 118
Differential Assy – Internal Parts (21-0071) [675001A – 999999A] 120
Differential Assy – End View (21-0072) [675001A – 999999A] 122
STEER AXLE
Steering Axle Assy (24-0001) [675001A – 999999A] 124
Steering Axle Assy – Detail (24-0001A) 126
Steering Axle Assy (24-0003) [675001A – 999999A] 128
Steering Axle Assy – Detail (24-0003A) [675001A – 999999A] 131
FRONT WHEELS AND TIRES
Front Wheels & Tires (27-0001) [675001A – 999999A] 134
Front Wheels & Tires (27-0002) [675001A – 999999A] 136
Front Fenders – Dual Front Wheel Models (27-0050) [675001A – 999999A] 138
REAR WHEELS AND TIRES
Rear Wheels and Tires (28-0001) [675001A – 999999A] 140
Rear Wheels and Tires (28-0002) [675001A – 999999A] 142
BRAKES, SERVICE/PARKING
Brake System – Service – Shoes and Parts (30-0001) [675001A – 999999A] 144
Brake System – Service (30-0001A) [675001A – 999999A] 147
Brakes – Service – Piping, Front (30-0050) [675001A – 999999A] 150
TABLE OF CONTENTS
iii
Brakes – Master Cylinder Assembly (30-0055) [675001A – 999999A] 152
Parking Brake Lever Assy w/Alarm (30-0060) [675001A – 999999A] 154
STEERING HANDWHEEL
Steering Wheel (33-0001) [675001A – 999999A] 156
STEERING COLUMN & WHEEL ASSEMBLY
Power Steering Valve (34-0001) [675001A – 999999A] 158
PEDALS, BRAKE & INCHING
Inching & Brake Pedal Assemblies (36-0001) [675001A – 999999A] 160
Inching & Brake Pedal – Detail A (36-0001A) [675001A – 999999A] 162
Inching & Brake Pedal – Detail B (36-0001B) [675001A – 999999A] 164
Inching & Brake Pedal Assemblies (36-0002) [675001A – 999999A] 166
Inching & Brake Pedal – Detail A (36-0002A) [675001A – 999999A] 168
Inching & Brake Pedal – Detail B (36-0002B) [675001A – 999999A] 170
PEDAL, ACCELERATOR
Accelerator Pedal (37-0001) [675001A – 999999A] 172
Accelerator Pedal (37-0002) [675001A – 999999A] 174
FRAME AND CHASSIS
Frame Assy (41-0001) [675001A – 999999A] 176
Frame Assy (41-0002) [675001A – 999999A] 178
Frame Assy – Tilt Accessories (41-0003) [675001A – 999999A] 180
Frame – Fuel Cap – Gas & Dual Fuel (41-0010) [675001A – 999999A] 182
Frame – Fuel Cap – LPG (41-0011) [675001A – 999999A] 184
Frame – Fuel Cap (41-0012) [675001A – 999999A] 186
Frame – Under Cover (41-0020) [675001A – 999999A] 188
COUNTERWEIGHTS & SUBWEIGHTS
Counterweights (43-0001) [675001A – 999999A] 190
Counterweights (43-0002) [675001A – 999999A] 192
Sub-Weights (43-0010) [675001A – 999999A] 194
SEATS, OUTER PANELS, OVERHEAD GUARD, OPERATOR COMPARTMENT
Seats, Operator & KOP System (50-0001) [670001A – 999999A] 196
Insulator Assy – Frame (50-0050) [675001A – 999999A] 198
Insulator Assy – Frame (50-0051) [675001A – 999999A] 200
Insulator Assy – Step, Sub-Bonnet, Radiator (50-0052) [675001A – 999999A] 202
Dashboard (50-0100) [675001A – 999999A] 204
Dashboard – Right Hand Covers (50-0100A) [670001A – 999999A] 206
Step Cover Assemblies/External (50-0101) [675001A – 999999A] 208
Step Cover & Covers/External (50-0102) [675001A – 999999A] 210
Overhead Guard, Stays & Mounts (50-0200) [675001A – 999999A] 212
Overhead Guard, Stays & Mounts (50-0201) [675001A – 999999A] 214
Floor Plate Assembly (50-0300) [675001A – 999999A] 216
Sub-Bonnet Assembly (50-0301) [675001A – 999999A] 218
Sub-Bonnet Assembly (50-0302) [675001A – 999999A] 220
Bonnet Assembly (50-0310) [675001A – 999999A] 222
TABLE OF CONTENTS
iv
Bonnet Assembly – Detail (50-0311) [675001A – 999999A] 224
ELECTRICAL SYSTEM
KOPS Relays/Fuse Box (55-0010) [675001A – 999999A] 226
Electrical – Dashboard & Overhead Guard (55-0030) [675001A – 999999A] 228
Electrical – Dashboard & Overhead Guard (55-0031) [675001A – 999999A] 230
Head Lamps (55-0250) [675001A – 999999A] 232
Front Combination Lamps/Headlamps (55-0251) [675001A – 999999A] 234
Rear “LED” Combination Lamp (55-0252) [675001A – 999999A] 236
Electrical – Engine & Drive-Line – Gas/LPG (55-0300) [675001A – 999999A] 238
Electrical – Engine & Drive-Line – Gas/LPG (55-0301) [675001A – 999999A] 240
Electrical – Head Guard & Engine Harness – Gas/LPG (55-0305) [675001A – 999999A] 242
Electrical – Head Guard & Engine Harness – Gas/LPG (55-0306) [675001A – 999999A] 244
Starter Signal Relay & Frame Parts – Gas/LPG (55-0310) [675001A – 999999A] 246
Starter Signal Relay & Frame Parts – Gas/LPG (55-0311) [675001A – 999999A] 248
IOS & ECM Attachments – Gas/LPG (55-0315) [675001A – 999999A] 250
IOS & ECM Attachments – Gas/LPG (55-0316) [675001A – 999999A] 252
Electrical – Engine Harness Details – RH – Gas/LPG (55-0320) [675001A – 999999A] 254
Electrical – Engine Harness Details – RH – Gas/LPG (55-0321) [675001A – 999999A] 256
Electrical – Battery & Back-up Buzzer – Gas/LPG (55-0330) [675001A – 999999A] 258
Electrical – Battery & Back-up Buzzer – Gas/LPG (55-0331) [675001A – 999999A] 260
Electrical – Bonnet Sub-Assembly – Seat Switch Harness – Gas/LPG (55-0335) [675001A – 999999A] 262
Electrical – Harness Attachments – UL-S (55-0350) [675001A – 999999A] 264
Electrical – Harness Attachments – Detail – UL-S (55-0351) [675001A – 999999A] 266
ECM, ISO Controller, Speed Sensor – Gas/LPG (55-0400) 268
ECM, ISO Controller, Speed Sensor – Gas/LPG (55-0400A) [675001A – 999999A] 270
Electrical – Frame – LH – Gas/LPG (55-0401) [675001A – 999999A] 272
KOP System Controller (55-0420) [675001A – 999999A] 274
METER PANEL
Meter Panel Assy & Combination Switch (56-0001) [675001A – 999999A] 276
Meter Panel Display (56-0002) [675001A – 999999A] 278
Meter Panel – Bulbs & Detail (56-0003) [675001A – 999999A] 280
Meter Panel – Combination Switch and Horn – Part Detail (56-0004) [675001A – 999999A] 282
HYDRAULIC PUMP
Hydraulic Pump (60-0001) [675001A – 999999A] 284
Hydraulic Pump – Internal Parts (60-0002) [675001A – 999999A] 286
HYDRAULIC CONTROL VALVE
Hydraulic Control Valve (61-0001) [675001A – 999999A] 288
Hydraulic Control Valve – Fittings & Nipples (61-0002) [675001A – 999999A] 290
Hydraulic Control Valve Lever Assy (61-0010) [675001A – 999999A] 292
Hydraulic Control Valve Lever Assy (61-0020) [675001A – 999999A] 294
TILT CYLINDER
Tilt Cylinders (64-0001) [675001A – 999999A] 296
POWER STEERING CYLINDER
TABLE OF CONTENTS
v
Power Steering Cylinder Assy (65-0001) [675001A – 999999A] 298
Power Steering Cylinder Assy (65-0002) [675001A – 999999A] 300
HYDRAULIC SYSTEM
Power Steering Cyl. Piping (66-0001) [675001A – 999999A] 302
Power Steering Cyl. Piping (66-0002) [675001A – 999999A] 304
Power Steering Pump Piping (66-0005) [675001A – 999999A] 306
Power Steering Return Piping (66-0010) [675001A – 999999A] 308
Power Steering Return Piping (66-0011) [675001A – 999999A] 310
Hydraulic System – Tank Cover (66-0020) [675001A – 999999A] 312
Hydraulic System – Tank Cover (66-0021) [675001A – 999999A] 314
Hydraulic Pipng – Return Piping (66-0031) [675001A – 999999A] 316
Hydraulic System – Return Pipng & Frame (66-0031A) [675001A – 999999A] 318
Hydraulic Pump Piping (66-0041) [675001A – 999999A] 320
Hydrauliv Pump Pipng – UL-S (66-0050) [675001A – 999999A] 322
3 Spool Pipng at Control Valve (66-0060) [675001A – 999999A] 324
4 Spool Pipng at Control Valve (66-0061) [675001A – 999999A] 326
Lift Piping at Control Valve (66-0080) [675001A – 999999A] 328
Tilt Pipng System (66-0081) [675001A – 999999A] 330
MASTS
Masts Bushing (72-0000) [675001A – 999999A] 332
Safety Decals (72-0100) [675001A – 999999A] 334
E30-MS Standard 2-Stage Mast
Main Lift Cylinder (72-0200) [675001A – 999999A] 336
Weldments/Uprights (72-0300) [675001A – 999999A] 338
Carriage – 4 Roller (72-0400) [675001A – 999999A] 340
Carriage – 6 Roller (72-0450) [675001A – 999999A] 342
Hoist Chains (72-0500) [675001A – 999999A] 344
Load Backrest (72-0600) [675001A – 999999A] 346
Mast Mounting Parts (72-0700) [675001A – 999999A] 348
Lowering Control Valve (72-0850) [675001A – 999999A] 350
Internal Hose Reeving – Single Function (72-0900) [675001A – 999999A] 352
Internal Hose Reeving – Double Function (72-0950) [675001A – 999999A] 354
Recommended Stock List – RSL (72-0999) [675001A – 999999A] 356
Safety Decals (72-1100) [675001A – 999999A] 359
ES30-MT 3-Stage Mast
Main Lift Cylinder (72-1200) [675001A – 999999A] 361
Free Lift Cylinder (72-1250) [675001A – 999999A] 363
Weldments/Uprights (72-1300) [675001A – 999999A] 366
Carriage – 4 Roller (72-1400) [675001A – 999999A] 369
Carriage – 6 Roller (72-1450) 371
Hoist Chains & Free Lift Hose (72-1500) [675001A – 999999A] 373
Free Lift Crosshead Chain Retention Kit (72-1510) [675001A – 999999A] 375
TABLE OF CONTENTS
vi
Load Backrest (72-1600) [675001A – 999999A] 377
Mast Mounting Parts (72-1700) [675001A – 999999A] 379
Lowering Control Valve (72-1850) [675001A – 999999A] 381
Internal Hose Reeving – Single Function (72-1900) [675001A – 999999A] 383
Internal Hose Reeving – Double Function (72-1950) [675001A – 999999A] 385
Recommended Stock List – RSL (72-1999) [675001A – 999999A] 388
Safety Decals (72-2100) [675001A – 999999A] 392
ES40-MS Standard 2-Stage Mast
Main Lift Cylinder (72-2200) [675001A – 999999A] 394
Weldments/Uprights (72-2300) [675001A – 999999A] 397
Carriage – 4 Roller (72-2400) [675001A – 999999A] 399
Carriage – 6 Roller (72-2450) [675001A – 999999A] 401
Hoist Chains (72-2500) [675001A – 999999A] 403
Load Backrest (72-2600) [675001A – 999999A] 405
Mast Mounting Parts (72-2700) [675001A – 999999A] 407
Lowering Control Valve (72-2850) [675001A – 999999A] 409
Internal Hose Reeving – Single Function (72-2900) [675001A – 999999A] 411
Internal Hose Reeving – Double Function (72-2950) [675001A – 999999A] 413
Recommended Stock List – RSL (72-2999) [675001A – 999999A] 415
Safety Decals (72-3100) [675001A – 999999A] 418
ES40-MT 3-Stage Mast
Main Lift Cylinder (72-3200) [675001A – 999999A] 420
Free Lift Cylinder (72-3250) [675001A – 999999A] 422
Weldments/Uprights (72-3300) [675001A – 999999A] 425
Carriage – 4 Roller (72-3400) [675001A – 999999A] 428
Carriage – 6 Roller (72-3450) [675001A – 999999A] 430
Hoist Chains & Free Lift Hose (72-3500) [675001A – 999999A] 432
Free Lift Crosshead Chain Retention Kit (72-3510) [675001A – 999999A] 434
Load Backrest (72-3600) [675001A – 999999A] 436
Mast Mounting Parts (72-3700) [675001A – 999999A] 438
Lowering Control Valve (72-3850) [675001A – 999999A] 440
Internal Hose Reeving – Single Function (72-3900) [675001A – 999999A] 442
Internal Hose Reeving – Double Function (72-3950) [675001A – 999999A] 444
Recommended Stock List – RSL (72-3999) [675001A – 999999A] 447
OPTIONS
Strobe Lights (83-0001) [675001A – 999999A] 451
Back Up Buzzer (83-0002) [675001A – 999999A] 453
Protector, Under Carriage (83-0003) [675001A – 999999A] 455
Protector, Under Carriage – Detail (83-0003A) [675001A – 999999A] 457
LP Low Fuel System – Frame (83-0004) [675001A – 999999A] 459
LP Low Fuel System – Detail (83-0004A) [675001A – 999999A] 461
LP Low Fuel System -Dashboard Covers (83-0004B) [675001A – 999999A] 463
TABLE OF CONTENTS
vii
Options – Misc. (83-0010) [200001A – 999999A] 465
FORKS
Forks (93-0001) [675001A – 999999A] 470
NAME PLATES AND DECALS
Top and Side Views (96-0001) [675001A – 999999A] 472
Rear View and Detail (96-0002) [675001A – 999999A] 475
Misc. Locations (96-0003) [675001A – 999999A] 477
SERVICE KITS
Service Kits (97-0001) [675001A – 999999A] 479
PAINT
Paint (98-0001) [675001A – 999999A] 481

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