Crown Forklift MAX50/MBX50 Series Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

Crown Forklift MAX50/MBX50 Series Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift MAX50/MBX50 Series Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :166
Downloadable : Yes
File Type : PDF

MAX50/MBX50 SERIES LIFT TRUCKS
MAX50
MBX50
PF17181 REVISED: MARCH 2008
MAX50 Gasoline & LPG G15/18/20(A)(S)HT-20 S/N 675001A~
EPA 2007 TIER II COMPLIANT
MBX50 Gasoline & LPG G20/25/28/30/32(S)(H)T-16
G35AHT-16 S/N 210001A~
EPA 2007 TIER II COMPLIANT
MBX50 Diesel D20/25/28/30/32T-16
D35AT-16
S/N 210001A~
EPA 2004 TIER II COMPLIANT

TABLE OF CONTENTS:

Crown Forklift MAX50/MBX50 Series Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

MODEL CODING SYSTEM 0-6
FOREWORD
1 FOREWORD 1-1
2 SAFETY INFORMATION 1-2
3 RUNNING IN A NEW LIFT TRUCK 1-3
31 RUNNING IN A NEW LIFT TRUCK 1-3
32 FIRST MONTH SERVICE OR INITIAL 200 HOURS SERVICE 1-3
33 MODEL LINE-UP 1-4
4 WARRANTY AND SERVICE FOR NEW LIFT TRUCK 1-6
41 HAMECH LIFT TRUCK GENUINE PARTS 1-6
42 TIER I FEDERAL EPA EMISSION CONTROL STATEMENT
FOR OFF-ROAD LSI (NON-DIESEL) ENGINES (K21 AND K25) 1-7
43 TIER II FEDERAL AND CALIFORNIA EMISSION CONTROL
STATEMENT FOR OFF-ROAD LSI (NON-DIESEL) ENGINES (K21/K25) 1-10
44 TIER II FEDERAL EPA EMISSION CONTROL STATEMENT FOR
OFF-ROAD DIESEL ENGINES (4D94E ENGINE) 1-13
5 LOCATION OF PLATES AND SERIAL NUMBER 1-16
51 LIFT TRUCK SERIAL NUMBERS 1-16
52 SERIAL NO PLATE POSITION 1-16
53 EMBOSSED SERIAL NO LOCATION 1-16
54 EMBOSSED ENGINE SERIAL NO LOCATION 1-16
55 LIFT TRUCK CAPACITY DATA PLATE 1-17
56 CONTACTING HAMECH LIFT TRUCK 1-17
SAFETY
6 SAFETY MANAGEMENT 2-1
7 SAFE TRAVEL 2-5
8 LOADING OPERATIONS 2-13
9 SAFETY IN PERIODIC MAINTENANCE 2-18
10 TOWING 2-24
11 STRUCTURE AND STABILITY OF THE LIFT TRUCK 2-25
12 SAFETY LABELS 2-28
13 OPTIONAL EQUIPMENT 2-34
131 REAR LAMP 2-34
132 HIGH LOAD BACKREST 2-34
133 WIDE FORK CARRIAGE 2-34
134 AUDIBLE SPEED ALARM 2-34
135 WARNING LAMPS 2-34
OPERATION
14 OUTLINE OF SERVICE 4-1
141 GENERAL 4-1
142 SUITABLE OIL 4-1
143 FILTERS 4-1
CONTENTS
0-4
15 LUBRICANT LIST 4-2
151 OIL AND GREASING CHART 4-2
152 MAX50 – GASOLINE/LPG ENGINE 4-3
153 MBX50 – GASOLINE/LPG ENGINE 4-4
154 MBX50 – DIESEL ENGINE 4-5
16 PERIODIC MAINTENANCE SCHEDULE CHART 4-6
17 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4-10
18 SERVICE DATA 4-11
181 MAX50 SERVICE DATA – ALL MODELS 4-11
182 MBX50 GASOLINE ENGINE LIFT TRUCK – PNEUMATIC TIRE 4-12
183 MBX50 GASOLINE ENGINE LIFT TRUCK – CUSHION TIRE 4-15
184 MBX50 DIESEL ENGINE LIFT TRUCK 4-17
185 TORQUE LIST 4-18
19 CHECK BEFORE OPERATION 4-19
191 CHECK BEFORE OPERATION (WITH STARTING SWITCH OFF) 4-19
192 CHECK AFTER STARTING (WITH STARTING SWITCH ON) 4-23
193 CHECKS USING GAUGES AND WARNING LAMPS 4-25
194 CHECK WHILE ADVANCING SLOWLY 4-28
195 CHECK OF WORK EQUIPMENT 4-28
20 CHECK AFTER OPERATION 4-29
21 MAINTENANCE PROCEDURES 4-30
211 ENGINE MAINTENANCE 4-30
212 CHECK AIR CLEANER AND REPLACE FILTER WHEN DIRTY 4-32
213 CHECK BATTERY ELECTROLYTE SPECIFIC GRAVITY 4-33
214 CLEAN RADIATOR FINS, CHECK FOR DAMAGE 4-33
215 CLEAN INSIDE OF COOLING SYSTEM 4-34
216 CHANGE OIL IN DIFFERENTIAL CASE 4-35
217 CHANGE OIL IN TORQFLOW TRANSMISSION CASE AND CLEAN STRAINER 4-36
218 CHANGE HYDRAULIC OIL 4-37
219 REQUIREMENTS FOR TESTING LPG FUEL SYSTEM FOR LEAKS 4-37
22 REPLACEMENT PROCEDURES 4-38
221 REPLACING TIRES 4-38
222 REPLACING FUSES 4-39
223 REPLACING LAMPS 4-40
23 LIFT TRUCK WASHING PROCEDURE 4-41
MAINTENANCE
TECHNICAL DATA
24 GENERAL VIEW 3-1
241 GENERAL VIEW OF LIFT TRUCK 3-1
242 INSTRUMENTS AND CONTROLS 3-2
243 METER PANEL COMPONENTS 3-3
25 EXPLANATION OF INSTRUMENTS, CONTROLS AND COMPONENTS 3-4
251 EXPLANATION OF INSTRUMENTS AND CONTROLS 3-4
CONTENTS
0-5
252 EXPLANATION OF METER PANEL COMPONENTS 3-9
26 REMOVAL AND INSTALLATION OF ATTACHMENTS 3-15
261 SAFETY PRECAUTIONS 3-15
262 FORKS 3-15
263 CARRIAGE 3-16
264 MAST 3-16
265 SIDE SHIFT, FORK POSITIONER AND CLAMP ATTACHMENTS 3-17
27 OPERATION 3-18
271 MOUNTING/DISMOUNTING 3-18
272 SEAT POSITION ADJUSTMENT 3-18
273 ADJUSTING POSITION OF STEERING WHEEL 3-20
274 STARTING LIFT TRUCK OFF 3-20
275 STARTING AND INCHING ON INCLINE 3-24
276 TURNING 3-24
277 TEMPORARY STOPPING AND PARKING 3-25
278 FORK SPREAD ADJUSTMENT 3-26
279 REFUELING LPG LIFT TRUCK 3-26
2710 LOAD HANDLING OPERATION 3-27
2711 COMBINATION SWITCH OPERATION 3-29
28 COLD WEATHER OPERATION 3-30
281 FUEL AND LUBRICANTS, HYDRAULIC OIL 3-30
282 COOLANT 3-30
283 BATTERY 3-30
284 PRECAUTIONS AFTER COMPLETING OPERATIONS 3-30
29 HANDLING IN HEAVY-DUTY CONDITIONS 3-31
291 ACTIONS WHEN ENGINE HAS OVERHEATED 3-31
292 CLEAN INSIDE OF COOLING SYSTEM 3-31
293 CLEAN RADIATOR FINS 3-31
294 CHECK FAN BELT TENSION 3-31
30 LONG-TERM STORAGE 3-32
301 BEFORE STORAGE 3-32
302 DURING STORAGE 3-32
303 AFTER STORAGE 3-32
31 TRANSPORTING THE LIFT TRUCK 3-33
311 DIMENSIONS / WEIGHTS 3-33
312 CENTER OF GRAVITY 3-33
313 SECURING TRUCK 3-33
314 SLINGING 3-36
32 TECHNICAL DATA 5-1
321 MAX50 – CUSHION TIRE LIFT TRUCKS (INDOOR) 5-1
322 MAX50 – PNEUMATIC TIRE LIFT TRUCKS (OUTDOOR) 5-3
323 MBX50 – PNEUMATIC TIRE 2-TON LIFT TRUCKS (OUTDOOR) 5-5
324 MBX50 – PNEUMATIC TIRE 25/28-TON LIFT TRUCKS (OUTDOOR) 5-7
325 MBX50 – CUSHION TIRE 2/25-TON LIFT TRUCKS (INDOOR) 5-13
326 MBX50 – CUSHION TIRE 28/3-TON LIFT TRUCKS (INDOOR) 5-15
327 DIMENSIONAL DIAGRAM 5-17

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