Crown Forklift MAX50 Series Lift Trucks Service Manual – PDF DOWNLOAD

Crown Forklift MAX50 Series Lift Trucks Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift MAX50 Series Lift Trucks Service Manual – PDF DOWNLOAD

Language : English
Pages :455
Downloadable : Yes
File Type : PDF

MAX50 SERIES LIFT TRUCKS
S/N 675001A~
MAX50
PF17182 REVISED: FEBRUARY 2008
MAX50 Gasoline & LPG G15/18/20(A)(S)HT-20

TABLE OF CONTENTS:

Crown Forklift MAX50 Series Lift Trucks Service Manual – PDF DOWNLOAD

SAFETY MANAGEMENT 17
SAFE TRAVEL 21
LOADING OPERATIONS 29
SAFETY IN PERIODIC MAINTENANCE 34
TOWING 41
STRUCTURE AND STABILITY OF THE LIFT TRUCK 42
21 TRUCK DATA – PNEUMATIC TIRE LIFT TRUCKS (OUTDOOR) 48
22 TRUCK DATA – CUSHION TIRE LIFT TRUCKS (INDOOR) 50
23 MAX50 SERVICE DATA – ALL MODELS 52
24 Weight Table 54
25 SPECIFICATIONS 56
26 PERIODIC REPLACEMENT OF CONSUMABLE PARTS 57
27 STANDARD TIGHTENING TORQUE FOR BOLTS 58
28 STANDARD TIGHTENING TORQUE FOR PIPE JOINTS 59
281 Elbows, nipples and unions 59
282 High-pressure rubber hoses, pipes and sleeve nuts 59
29 Lubricant and Fuel Capacities 60
2 SPECIFICATIONS AND GENERAL INFORMATION 45
3 OPERATOR COMPARTMENT 61
31 Structure and function 62
311 VEHICLE CONTROLLER 62
Hamech Operator Present System 62
312 Controller Troubleshooting 63
32 Periodic Inspection AND MAINTENANCE 66
33 Testing and adjusting 67
331 ADJUST STOP LAMP SWITCH 68
332 ADJUST ACCELERATOR PEDAL 69
333 ADJUST PARKING BRAKE LEVER 70
334 COMBINATION SWITCH 71
34 Removal and Installation 73
341 Parking Brake Cable 73
35 Disassembly and Assembly 74
36 Maintenance Standard 74
4 ENGINE 75
41 STRUCTURE AND FUNCTION 76
42 PERIODIC INSPECTION AND MAINTENANCE 77
421 Lubricants chart 77
422 maintenance intervals 78
423 inspection standards 80
424 CHECK COOLANT LEVEL 85
425 CHECK OIL LEVEL IN ENGINE OIL PAN 85
426 CHANGe ENGINE OIL 85
427 REPLACe ENGINE OIL FILTER 86
428 INSPECT THE SPARK PLUGS 86
429 DRAIN WATER FROM FUEL FILTER 86
4210 REPLACe FUEL FILTER 87
4211 REPLACE RADIAL SEAL AIR FILTER 87
4212 CLEAN RADIATOR 88
43 TESTING AND ADJUSTING 89
431 ADJUST IGNITION TIMING 89
432 MEASURE COMPRESSION PRESSURE 90
433 ADJUSTMENT OF VALVE CLEARANCE 90
44 REMOVAL AND INSTALLATION 92
441 REMOVAL 92
442 INSTALLATION 94
45 DISASSEMBLY AND ASSEMBLY 98
46 mAINTENANCE STANDARD 98
5 TORQUE CONVERTER101
51 Structure and function102
511 TORQUE CONVERTER102
512 GEAR PUMP102
513 TORQUE CONVERTER ASSEMBLY102
52 Periodic Inspection110
521 TROUBLESHOOTING111
53 testing and Adjusting113
54 Removal and Installation113
55 Disassembly and Assembly114
551 DISASSEMBLY114
552 ASSEMBLY119
56 Maintenance Standard121
6 TORQFLOW TRANSMISSION125
61 Structure and function126
62 Periodic Inspection AND MAINTENANCE129
621 inspection standards129
622 Check OIL LEVEL130
623 REPLACe OIL, INSPECT AND CLEAN STRAINER131
624 REPLACe LINE FILTER131
63 testing and Adjusting131
64 Removal and Installation132
641 REMOVAL132
642 INSTALLATION135
65 Disassembly and Assembly139
651 DISASSEMBLY139
652 ASSEMBLY145
66 Maintenance Standard151
661 TORQFLOW TRANSMISSION151
662 TRANSMISSION CONTROL VALVE153
7 DRIVE AXEL155
71 Structure and function156
72 Periodic Inspection AND MAINTENANCE159
73 testing and Adjusting160
731 CHECK OIL LEVEL160
732 REPLACE OIL160
74 Removal and Installation161
741 Removal161
742 Installation163
75 Disassembly and Assembly165
751 ADJUST PINION SHAFT ASSEMBLY WITH SHIM(S)167
752 ADJUST PINION GEAR CLEARANCE167
753 INSPECT PINION BEARING CLEARANCE168
754 ADJUST DIFFERENTIAL168
76 Maintenance Standard172
8 STEERING SYSTEM173
81 Structure and function174
STEERING VALVE176
82 STEERING AXLE178
83 Periodic Inspection AND MAINTENANCE179
84 testing and Adjusting181
841 steering valve TROUBLESHOOTING CHART181
85 Removal and Installation184
851 steering valve184
852 Power Steering cylinder185
853 Steering axle186
86 Disassembly and Assembly188
861 Steering valve188
862 POWER STEERING CYLINDER207
863 STEERING AXEL210
87 Maintenance Standard213
871 Power steering valve213
872 STEERING AXLE214
9 WHEEL BRAKE215
91 STRUCTURE AND FUNCTION216
911 wheel brake216
912 BRAKE MASTER CYLINDER217
92 PERIODIC INSPECTION AND MAINTENANCE218
921 inspection standards219
922 BLEEDING BRAKE PIPING223
923 ADJUST INCHING AND BRAKE PEDAL225
93 REMOVAL AND INSTALLATION226
931 REMOVAL226
932 INSTALLATION226
94 DISASSEMBLY AND ASSEMBLY228
941 WHEEL BRAKE228
942 BRAKE MASTER CYLINDER230
95 mAINTENANCE STANDARD232
951 WHEEL brake components232
952 BRAKE MASTER CYLINDER233
10 HYDRAULIC SYSTEM235
101 Structure and function236
102 Periodic Inspection AND MAINTENANCE237
1021 Service HYDRAULIC TANK239
103 Removal and Installation240
1031 Remove hydraulic pump240
1032 Install hydraulic pump240
104 Disassembly and Assembly241
1041 HYDRAULIC PUMP241
1042 CONTROL VALVE246
1043 Replace control valve Lip Seals250
1044 replace control valve Spool Seals251
105 Maintenance Standard252
11 WORK EQUIPMENT255
111 Structure and function256
1111 TILT CYLINDER256
112 Periodic Inspection AND MAINTENANCE258
113 MEASURE HYDRAULIC DRIFT OF LIFT AND TILT CYLINDERS260
114 Removal and Installation261
1141 MAST261
1142 LIFT CYLINDER262
115 Disassembly and Assembly264
1151 LIFT CYLINDER264
1152 TILT CYLINDER272
1153 Cylinder Seal Service Kits276
1154 sideshifter281
116 Maintenance Standard308
1161 MAST, FORK CARRIAGE AND FORK311
12 ES30/ES40 MS LIMITED FREE LIFT 2-STAGE MAST313
Introduction314
Installation315
Periodic maintenance319
Troubleshooting320
Service321
13 ES30/ES40, E40/E50/ E60/E65, EV40/EV50/ EV60 FULL FREE LIFT 3-STAGE MAST341
Introduction342
Installation344
Periodic Maintenance359
Troubleshooting360
Service361
14 35D/45D/55D MQ Quad Mast387
iNTRODUCTION388
INSTLATION390
PERIODIC MAINTENANCE402
TROUBLESHOOTING404
SERVICE405
15 CONVERSION TABLES439
Millimeters to Inches440
Inches to Millimeters440
Cubic meters to Cubic yards440
Cubic yards to Cubic meters441
Liter to US Gallon441
U S Gallon to Liter441
Liter to UK Gallon442
U K Gallon to Liter442
Kilogram to Pound442
Pound to Kilogram443
Kg/cm2 to lb/in2443
Kgm to ft lb444
Temperature (Fahrenheit/Centigrade)444
ENGINE MANUALS AND APPENDIX455

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