Crown Forklift RR 3000 Parts Manual – PDF DOWNLOAD

Crown Forklift RR 3000 Parts Manual – PDF DOWNLOAD

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Crown Forklift RR 3000 Parts Manual – PDF DOWNLOAD

Language : English
Pages :489
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift RR 3000 Parts Manual – PDF DOWNLOAD

RR 3000
POWER UNIT PARTS
Power Unit 39 in. 990 mm (3000) (01.0-1430-001) [1A000001 – 1A157912] – 06/19/95 1
Power Unit 39 in. 990 mm (3500) (01.0-1435-001) [1A157912 – 1A174963] – 09/30/96 5
Power Unit 39 in. 990 mm (3500) (01.0-1435-001) [1A157912 – 1A174963] – 09/30/96 9
Power Unit 39 in. 990 mm (3500) (01.0-1435-003) [1A174963 – 1A999999] 11
Power Unit 39 in. 990 mm (3500) (01.0-1435-003) [1A174963 – 1A999999] 15
Power Unit 45 in. 1145 mm (3000) (01.0-1430-100) [1A000001 – 1A157912] – 06/19/95 17
Power Unit 45 in. 1145 mm (3500) (01.0-1435-100) [1A157912 – 1A174963] – 09/30/96 21
Power Unit 45 in. 1145 mm (3500) (01.0-1435-100) [1A157912 – 1A174963] – 09/30/96 25
Power Unit 45 in. 1145 mm (3500) (01.0-1435-103) [1A174963 – 1A999999] 27
Power Unit 45 in. 1145 mm (3500) (01.0-1435-103) [1A174963 – 1A999999] 31
Safety Shield (3000) (01.2-1430-001) [1A000001 – 1A157912] – 06/19/95 33
Safety Shield (3000) (01.2-1430-001) [1A000001 – 1A157912] – 06/19/95 35
Safety Shield (3000) (01.2-1430-001) [1A000001 – 1A157912] – 06/19/95 37
Safety Shield (3000) (01.2-1430-001) [1A000001 – 1A157912] – 06/19/95 39
Safety Shield (3500) (01.2-1435-001) [1A157912 – 1A999999] 41
Safety Shield (3500) (01.2-1435-001) [1A157912 – 1A999999] 43
Safety Shield (3500) (01.2-1435-001) [1A157912 – 1A999999] 45
Safety Shield (3500) (01.2-1435-001) [1A157912 – 1A999999] 47
Battery (01.2-1430-100) [1A000001 – 1A157912] – 06/19/95 49
Battery (01.2-1430-100) [1A000001 – 1A157912] – 06/19/95 51
Battery (01.2-1430-100) [1A000001 – 1A157912] – 06/19/95 53
Battery (3500) (01.2-1435-100) 55
Battery (3500) (01.2-1435-100) 57
OHG (3000) (01.2-1430-200) [1A000001 – 1A157912] – 06/19/95 59
OHG (3500) (01.2-1435-200) [1A157912 – 1A999999] 61
OHG (3500) (01.2-1435-200) [1A157912 – 1A999999] 63
HYDRAULIC PARTS
Hyd System – Part 2 TL (3000, 3500) (02.0-14.0-200) [1A000001 – 1A168120] – 03/11/96 65
Hyd System – Part 2 TL (3000, 3500) (02.0-14.0-201) [1A168120 – 1A999999] 67
Hyd System – Part 1, 1 Pump, “A” Batt. Comp. (3000, 3500) (02.0-1430-001) 69
Hyd System – Part 1, 1 Pump, “A” Batt. Comp. (3000, 3500) (02.0-1430-001) 73
Hyd System – Part 1, 1 Pump, “B” and “C” Batt. Comp. (3000, 3500) (02.0-1430-050) 75
Hyd System – Part 1, 1 Pump, “B” and “C” Batt. Comp. (3000, 3500) (02.0-1430-050) 79
Hyd System – Part 1 – 2 Pumps (3000, 3500) (02.0-1430-100) 81
Hyd System – Part 1 – 2 Pumps (3000, 3500) (02.0-1430-100) 85
Hyd System – Part 2 TF (3000, 3500) (02.0-1430-300) [1A000001 – 1A168177] – 03/11/96 87
Hyd System – Part 2 TF (3000, 3500) (02.0-1430-301) [1A168177 – 1A999999] 89
Hyd System – Part 2 TT (3000) (02.0-1430-400) [1A000001 – 1A157912] – 06/19/95 91
Reach Hyds Tilt (3000, 3500) (02.0-1430-600) 94
Reach Hyds Tilt and Side Shift (3000, 3500) (02.0-1430-800) 97
TABLE OF CONTENTS
ii
Hyd System – Part 2 TT (3500) (02.0-1435-400) [1A157912 – 1A168177] – 03/11/96 100
Hyd System – Part 2 TT (3500) (02.0-1435-402) [1A168177 – 1A999999] 103
Pump, Lift (3000, 3500) (02.1-10.0-005) [1A000001 – 1A176147] – 11/04/96 106
Pump, Lift (3000, 3500) (02.1-1430-050) 108
Pump Lift (3000, 3500) (02.1-1535-001) [1A176147 – 1A999999] 110
Motor, Lift 36V (3000, 3500) (02.2-10.0-006) [1A114179 – 1A999999] 112
Motor, Lift 24V (3000) (02.2-14.0-003) [1A000001 – 1A157912] – 06/19/95 114
Motor, Lift 24V (3500) (02.2-1435-001) [1A157912 – 1A999999] 116
Valve Auxiliary (3000, 3500) (02.3-14.0-002) [1A000001 – 1A999999] 118
Valve Auxiliary (3000, 3500) (02.3-14.0-002) [H-015378 – H-999999] 118
Valve Auxiliary (3000, 3500) (02.3-14.0-002) [W-077494 – W-999999] 118
Valve Lift/Lower (3000, 3500) (02.3-1430-200) 120
Valve Auxiliary F/C (3000, 3500) (02.3-18.0-102) [1A101115 – 1A999999] 122
Manifold Lift 2 Pumps 36V (3000, 3500) (02.4-1430-001) [1A000001 – 1A137242] – 11/30/93 124
Manifold Lift 2 Pumps 36V (3000, 3500) (02.4-1430-003) [1A137242 – 1A999999] 126
Manifold Lift 1 Pump 36V and 24V (3000, 3500) (02.4-1430-100) [1A000001 – 1A137242] – 11/30/93 128
Manifold Lift 1 Pump 36V and 24V (3000, 3500) (02.4-1430-102) [1A137242 – 1A999999] 130
DRIVE UNIT PARTS
Drive Unit (3000, 3500) (03.0-14.0-019) [1A115536 – 1A999999] 132
Lubrication System (3000, 3500) (03.0-1430-200) [~ – 1A999999] 136
Motor 36V 45 in. 1145 mm P. U. (3000, 3500) (03.1-1430-001) [1A000001 – 1A142556] – 05/16/94 138
Motor 36/48V (3000, 3500) (03.1-1430-002) [1A142556 – 1A999999] 140
Motor 36V 39 in. 990 mm P. U. (3000, 3500) (03.1-14.0-006) [1A000001 – 1A999999] 142
Motor 24V (3000, 3500) (03.1-1430-050) [1A151381 – 1A999999] 144
Motor 24V 39 in. 990 mm P. U. (3000, 3500) (03.1-14.0-253) [1A000001 – 1A151381] – 01/16/95 146
Tire Traction (03.2-1430-001) 148
Tire Traction (03.2-1430-001) 150
Tire Traction (03.2-1430-001) 152
ELECTRICAL PARTS
Components Power Unit (3000) (04.0-1430-001) [1A000001 – 1A130061] – 04/20/93 154
Components Power Unit (3000) (04.0-1430-003) [1A130061 – 1A157912] – 06/19/95 158
Components Power Unit (3500) (04.0-1435-001) [1A157912 – 1A999999] 162
Contactor Panel 24V (3000, 3500) (04.1-1430-001) [1A000001 – 1A145056] – 08/01/94 167
Contactor Panel 24V, (3000, 3500) (04.1-1430-003) [1A145056 – 1A999999] 170
Contactor Panel 36V w/o field weakening (3000, 3500) (04.1-1430-050) [1A000001 – 1A145026] – 08/01/94 173
Contactor Panel 36V w/o field weakening (3000, 3500) (04.1-1430-052) [1A145026 – 1A999999] 177
Contactor Panel 36V w/field weakening (3000, 3500) (04.1-1430-100) [1A000001 – 1A145026] – 08/01/94 180
Contactor Panel 36V w/field weakening (3000, 3500) (04.1-1430-102) [1A145026 – 1A999999] 184
Contactor Panel 24V Electrically Enclosed (EE) (3000, 3500) (04.1-1430-200) [1A145026 – 1A999999] 188
Contactor Panel 36V Electrical Enclosed (EE) (3000, 3500) (04.1-1430-225) [1A145026 – 1A999999] 191
SCR Panel (3000, 3500) (04.2-20.0-001) [1A106586 – 1A999999] 195
Circuit Selector (3000, 3500) (04.3-1430-001) 198
TABLE OF CONTENTS
iii
Distribution Panel 24V and 36V (3000, 3500) (04.3-1430-100) 200
Distribution Panel 36V EE and 24V EE (3000, 3500) (04.3-1535-001) [1A176147 – 1A999999] 202
Contactor (04.4-04.2-020) [1A117703 – 1A999999] 205
Contactor, 109740, 24V (3000, 3500) (04.4-14.0-101) [1A118772 – 1A999999] 207
Contactor, 104483, 24V (3000, 3500) (04.4-14.0-201) [1A000001 – 1A137431] – 12/06/93 209
Contractor, 116001, 116002 (3000, 3500) (04.4-1430-001) [1A000001 – 1A145026] – 08/01/94 211
Contactor, 110613-005, (3000, 3500) (04.4-1430-002) [1A145026 – 1A999999] 213
Contactor, 118280-003, (3000, 3500) (04.4-1430-200) [1A145026 – 1A999999] 215
Contactor,118282-002, Electrically Enclosed (EE) (3000, 3500) (04.4-1430-225) [1A145026 – 1A999999] 217
Contactor, 116794-002, 116794-003 (3000, 3500) (04.4-6535-001) [1A137431 – 1A145026] – 08/01/94 219
Contactor, 110613-003, (3000, 3500) (04.4-6535-050) [1A137245 – 1A177426] – 12/10/96 221
Contactor, 123470-003, Resistor (04.4-6535-100) [1A177426 – 1A999999] 223
Control Multi-Function (3500) (04.6-1430-001) [1A000001 – 1A157912] – 06/19/95 225
Control Multi-Function (3000) (04.6-1435-001) [1A157912 – 1A999999] 229
Control Cable (3000, 3500) (04.8-1430-200) 233
Control Cable (3000, 3500) (04.8-1430-200) 235
Strobe Light (3000, 3500) (04.9-10.0-550) [1A349913 – 1A999999] 237
Freezer/Corrosion Components (3000, 3500) (04.9-1430-001) [1A000001 – 1A145026] – 08/01/94 239
Freezer/Corrosion Components (3000, 3500) (04.9-1430-001) [1A000001 – 1A145026] – 08/01/94 242
Freezer/Corrosion Components (3000, 3500) (04.9-1430-004) [1A145026 – 1A999999] 244
Freezer/Corrosion Components (3000, 3500) (04.9-1430-004) [1A145026 – 1A999999] 246
OHG Accys (3000) (04.9-1430-050) [1A000001 – 1A157912] – 06/19/95 248
Overhead Console (3000) (04.9-1430-200) [1A000001 – 1A157912] – 06/19/95 251
OHG Accys (3500) (04.9-1435-050) [1A157885 – 1A999999] 254
Overhead Console (3500) (04.9-1435-200) [1A157912 – 1A999999] 257
Fan Power Unit (3500) (04.9-1435-300) [1A160717 – 1A999999] 260
BRAKE PARTS
Brake System Part 1 (3000) (05.0-1430-001) [1A000001 – 1A157912] – 06/19/95 262
Brake System Part 1 (3500) (05.0-1435-001) [1A157912 – 1A168177] – 03/11/96 266
Brake System Part 1 (3500) (05.0-1435-003) [1A168177 – 1A174963] – 09/30/96 270
Brake System Part 1 (3500) (05.0-1435-005) [1A174963 – 1A178665] 274
Brake System Part 1 (05.0-1435-007) [1A178665 – 1A999999] 278
Brake System Part 2 (3000, 3500) (05.0-1430-250) [1A000001 – 1A143448] – 06/10/94 282
Brake System Part 2 (3000, 3500) (05.0-1430-252) [1A143448 – 1A999999] 284
Brake System – Part 2 (05.0-1430-254) [1A143448 – 1A999999] 286
Caster And Brake Assembly (3000, 3500) (05.3-1430-001) 288
Brake Assembly (3000, 3500) (05.3-14.0-101) [~ – 9A164322] – 03/01/09 291
Brake Assy (05.3-14.0-102) [1A349847 – 1A999999] 293
Brake Assy (05.3-14.0-102) [9A164323 – 9A999999] 293
STEERING PARTS
Steering System (3000) (06.0-1430-001) [1A000001 – 1A157912] – 06/19/95 295
Steering System (3500) (06.0-1435-001) [1A157912 – 1A999999] 299
TABLE OF CONTENTS
iv
Pump Power Steering 24V (3000, 3500) (06.1-14.0-006) [1A101530 – 1A999999] 303
Pump Power Steering 36V (3000, 3500) (06.1-1430-100) 305
Motor Power Steering 24V (3000, 3500) (06.2-1430-001) 307
Motor Power Steering 36V (3000, 3500) (06.2-1430-050) 309
Torque Generator (3000, 3500) (06.3-10.0-004) [1A142173 – 1A999999] 311
Torque Generator (3000, 3500) (06.3-1430-001) [1A000001 – 1A142173] – 05/01/94 313
MAST PARTS
Mast TL, TF (3000, 3500) (07.1-1430-001) 315
Mast TL, TF (3000, 3500) (07.1-1430-001) 319
Mast TL, TF (3000, 3500) (07.1-1430-001) 323
Mast TT (3000) (07.2-1430-001) [1A000001 – 1A157912] – 06/19/95 326
Mast TT (3000) (07.2-1430-001) [1A000001 – 1A157912] – 06/19/95 330
Mast TT (3000) (07.2-1430-001) [1A000001 – 1A157912] – 06/19/95 332
Mast TT (3000) (07.2-1430-100) [1A000001 – 1A157912] – 06/19/95 334
Mast TT (3000) (07.2-1430-100) [1A000001 – 1A157912] – 06/19/95 338
Mast TT (3000) (07.2-1430-100) [1A000001 – 1A157912] – 06/19/95 340
Removable Outrigger Ends (3000, 3500) (07.2-1430-500) 342
Mast TT (3500) (07.2-1435-001) [1A157912 – 1A999999] 345
Mast TT (3500) (07.2-1435-001) [1A157912 – 1A999999] 349
Mast TT (3500) (07.2-1435-001) [1A157912 – 1A999999] 351
Mast TT (3500) (07.2-1435-100) [1A157912 – 1A999999] 353
Mast TT (3500) (07.2-1435-100) [1A157912 – 1A999999] 357
Mast TT (3500) (07.2-1435-100) [1A157912 – 1A999999] 359
Load Wheel – Non-Removable Outrigger Ends TL, TF and TT (3000, 3500) (07.4-1430-001) 361
Load Wheel Removable Outrigger Ends TT (3000, 3500) (07.4-1430-100) 364
Yoke TF, TT (3000, 3500) (07.5-14.0-250) [1A000001 – 1A999999] 367
Yoke TF, TT (3000, 3500) (07.5-14.0-250) [H-000001 – H-999999] 367
Yoke TF, TT (3000, 3500) (07.5-14.0-250) [W-000001 – W-999999] 367
Roller Bar TL (3000, 3500) (07.5-1430-001) 369
Load Backrest (3000, 3500) (07.8-1430-001) [1A143648 – 1A999999] 371
Load Backrest (3000) (07.8-16.0-004) [1A000001 – 1A143648] – 06/15/94 373
Forks (3000, 3500) (07.9-08.0-003) [~ – 1A276430] – 06/21/04 375
CYLINDER PARTS
Cyl Lift TL (3000, 3500)(3500 lb.) (08.1-1430-050) 377
Cyl Lift TL (3000, 3500)(3500 lb.) (08.1-1430-050) 379
Cyl Lift TL (3000, 3500)(4000,4500 lb.) (08.1-1430-100) 381
Cyl Lift TL (3000, 3500)(4000,4500 lb.) (08.1-1430-100) 383
Cyl Lift TF (3000, 3500)(3500 lb.) (08.2-1430-050) [1A000001 – 1A176147] – 11/04/96 385
Cyl Lift TF (3000, 3500)(3500 lb.) (08.2-1430-050) [1A000001 – 1A176147] – 11/04/96 387
Cyl TF (3000, 3500)(3500 lb.) (08.2-1430-052) [1A176147 – 1A999999] 389
Cyl TF (3000, 3500)(3500 lb.) (08.2-1430-052) [1A176147 – 1A999999] 391
Cyl Lift TF (3000, 3500)(4000,4500 lb.) (08.2-1430-100) [1A000001 – 1A176147] – 11/04/96 393
TABLE OF CONTENTS
v
Cyl Lift TF (3000, 3500)(4000,4500 lb.) (08.2-1430-100) [1A000001 – 1A176147] – 11/04/96 395
Cyl TF (3000, 3500)(4000,4500 lb.) (08.2-1430-102) [1A176147 – 1A999999] 397
Cyl TF (3000, 3500)(4000,4500 lb.) (08.2-1430-102) [1A176147 – 1A999999] 399
Cyl Lift TT Cluster (3000)(3500 lb.) (08.3-1430-050) [1A000001 – 1A157912] – 06/19/95 401
Cyl Lift TT Cluster (3000)(3500 lb.) (08.3-1430-050) [1A000001 – 1A157912] – 06/19/95 403
Cyl Lift TT Cluster (3000)(4000,4500 lb.) (08.3-1430-100) [1A000001 – 1A157912] – 06/19/95 405
Cyl Lift TT Cluster (3000)(4000,4500 lb.) (08.3-1430-100) [1A000001 – 1A157912] – 06/19/95 407
Cyl Lift TT Single (3000)(3500 lb.) (08.3-1430-300) [1A000001 – 1A157912] – 06/19/95 409
Cyl Lift TT Single (3000)(3500 lb.) (08.3-1430-300) [1A000001 – 1A157912] – 06/19/95 411
Cyl Lift TT Single (3000)(4000,4500 lb.) (08.3-1430-400) [1A000001 – 1A157912] – 06/19/95 413
Cyl Lift TT Single (3000)(4000,4500 lb.) (08.3-1430-400) [1A000001 – 1A157912] – 06/19/95 415
Cyl Lift TT (3500)(3500 lb.) (08.3-1435-050) [1A157912 – 1A176147] – 11/04/96 417
Cyl Lift TT (3500)(3500 lb.) (08.3-1435-050) [1A157912 – 1A176147] – 11/04/96 419
Cyl TT (3500)(3500 lb.) (08.3-1435-052) [1A176147 – 1A999999] 421
Cyl TT (3500)(3500 lb.) (08.3-1435-052) [1A176147 – 1A999999] 423
Cyl Lift TT (3500)(4000,4500 lb.) (08.3-1435-100) [1A157912 – 1A176147] – 11/04/96 425
Cyl Lift TT (3500)(4000,4500 lb.) (08.3-1435-100) [1A157912 – 1A176147] – 11/04/96 427
Cyl TT (3500)(4000,4500 lb.) (08.3-1435-102) [1A176147 – 1A999999] 429
Cyl TT (3500)(4000,4500 lb.) (08.3-1435-102) [1A176147 – 1A999999] 431
Cyl Lift TT (3500)(3500 lb.) (08.3-1435-300) [1A157912 – 1A999999] 433
Cyl Lift TT (3500)(3500 lb.) (08.3-1435-300) [1A157912 – 1A999999] 435
Cyl Lift TT (3500)(4000,4500 lb.) (08.3-1435-400) [1A157912 – 1A999999] 437
Cyl Lift TT (3500)(4000,4500 lb.) (08.3-1435-400) [1A157912 – 1A999999] 439
Cyl Reach (3000, 3500)(3500,4000,4500 lb.) (08.5-14.0-004) [1A114150 – 1A999999] 441
Cyl Tilt (3000, 3500)(3500,4000,4500 lb.) (08.6-14.0-002) [1A293754 – 1A999999] 443
Cyl Sideshift (3000, 3500)(3500,4000,4500 lb.) (08.7-1430-050) [~ – 1A999999] 445
Sideshift Cylinder (08.7-1430-052) 447
REACH MECHANISM PARTS
Reach – Tilt (3000, 3500) (09.0-1430-100) 449
Reach – Tilt and Sideshift (3000, 3500) (09.0-1430-300) 453
LABELS & DECALS AND ACCESSORIES
Labels/Decals (3000) (10.9-1430-001) [1A000001 – 1A145026] – 08/01/94 458
Labels/Decals (3500) (10.9-1435-001) [1A157912 – 1A999999] 463
Labels/Decals (3000) (10.9-1430-004) [1A145026 – 1A157912] – 06/19/95 468
Wheels, Tires and Casters
Load and Caster Wheels (PF25791) 473
Poly Tire (PF25793) 477
Poly Tire (PF25795) 480
Rubber Tire (PF25794) 482

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