Crown Forklift SP 3000 Service Manual – PDF DOWNLOAD

Crown Forklift SP 3000 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift SP 3000 Service Manual – PDF DOWNLOAD

Language : English
Pages :511
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift SP 3000 Service Manual – PDF DOWNLOAD

Cleaning of Material Handling Equipment 10
Lockout/Tagout 0
Battery 0
Capacitance 0
Brake 0
Hydraulic 0
Towing Truck 0
Lifting and Blocking 0
Mast 0
Lubrication and Adjustment 0
General 28
Component Accessibility 28
Lubrication, Inspection, and Adjustment 30
SAE Torque Values 51
Grade 51
Hydraulic Circuits 54
Reservoir 59
Hydraulic Lines and Fittings 59
Filter 59
Drift Test 60
One and Two Speed Lift 62
Hydraulic Circuits 63
Lift – One Speed Lift/Lower 63
Relief Valve Operation 63
Accumulator Operation 63
Lower – One Speed Lift/Lower 64
Lift – Two Speed Lift/Lower 65
Low Speed Lift 65
High Speed Lift 65
Relief Valve Operation 65
Accumulator Operation 65
Lower – Two Speed Lift/Lower 66
Low Speed Lower 66
High Speed Lower 66
Manual Lower Circuits 67
Reservoir 68
Hydraulic Lines and Fittings 68
Filter 68
Drift Test 69
Lift Drift Test 69
Freezer Preparation 70
Pump – Gear 0
Oil Seal Removal 0
Oil Seal Replacement 0
Pump Disassembly 0
Parts Inspection 0
Pump Reassembly 0
Start Up Procedure 0
Relief Valve Operation and Adjustment 76
Precharging 80
Component Overview 84
Removing & Installing Axle Seal 85
Drive Unit Disassembly 86
Drive Unit Assembly 91
General104
Component Accessibility104
General, Component Accessability117
Power Unit118
Platform122
TL Mast124
TT Mast125
B, C126
C, D127
E, F128
G129
H130
K, L132
O, R134
R, T135
Z136
Tension Device138
Routing138
Steering Feedback139
General151
Component Accessibility151
Power Unit152
Platform156
Mast TL158
Mast TT159
K1, K2160
K3161
K4, K5162
K7163
K8164
K11, K12165
Schematic166
Service Terminal Operation170
Function Adjustments For Truck Application172
Service Terminal Operation176
Menu Flowchart177
Adjustments for Truck Application178
Tune Up for 020366 motors180
Tune Up for 020316, 020941 Motors181
Tune Up (Australian)182
Status Code 01185
Status Code 90202
Status Code 200205
Status Code 300214
Status Code 400221
Basics of Circuit Operation231
Control Features233
General Maintenance, Component Testing235
Power Up243
Brake Release 245
Traction246
Raise248
Lower 249
Manual Steering 250
Automatic Guidance Steering 251
Voltages, Speed Limit & Braking Force Chart 252
Technical Overview 269
Block Diagram270
Enclosure271
Connector, Pin Locations, Signals272
Quick Setup274
Setup276
Troubleshooting Guide284
Dynamic Adjustment Matrix288
Quick Reference Adjustment Matrix289
Traction 326
Component Replacement327
Inspection328
Component Replacement329
Inspection 332
Component Replacement333
Inspection 334
Component Replacement335
Inspection 336
Component Replacement336
Traction339
Lift340
Access341
Troubleshooting341
Adjustments342
Component Replacement343
System347
Air Gap Adjustment348
Stopping Distance Adjustment349
Rotor and Brake Pad Replacement350
Assembly351
Troubleshooting352
LED Indicators353
Test Points353
TL and TT mast357
Shim Basics357
Mast Roller Removal – TL359
Mast Roller Removal – TT360
Shim Measurements (Tolerances)363
Testing364
Flaking364
Shim Removal364
Top Rollers364
Bottom Rollers365
Mast Removal365
Mast Reassembly366
Fork Inspection 0
Lift Cylinder Operation379
General Repair and Safety Instructions381
Disassembling the Cylinders381
Assembling the Cylinders381
Inspection382
Accessing the Rod Packing in the Mast Cylinder384
Accessing the Rod Packing in the Free Lift Cylinder384
Rod Packing Replacement384
Mast Cylinder Removal387
Mast Cylinder Installation387
Free Lift Cylinder Removal389
Free Lift Cylinder Installation390
Floormat Replacement391
Safety Shield Replacement391
Forks392
Pallet Grab393
Operator Compartment Gates394
Operator Harness395
Shim Basics396
Removal & Shimming TL396
Removal & Shimming TT399
Audible Indicators, Battery, Connections402
Contactors, Fuses404
Lights, Misc, Motors, Relays405
Resistors, Sensors406
SV’s, SB’s, Switches407
System/Modules409
Audible Indicators, Battery, Connections410
Contactors, Fuses412
Lights, Misc, Motors, Relays413
Resistors414
Sensors, SV’s, SB’s, Switches415
System/Modules418
Mast and Free Lift Cylinders419
Lift cylinder operation419
General repair and safety instructions421
Cylinder Repair Tools422
Rod Packing Access and Replacement422
Replacing the rod packing423
Mast Cylinder Removal and Installation426

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