Crown Forklift SP 3200 Series Service Manual – PDF DOWNLOAD

Crown Forklift SP 3200 Series Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift SP 3200 Series Service Manual – PDF DOWNLOAD

Language : English
Pages :377
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift SP 3200 Series Service Manual – PDF DOWNLOAD

Lockout/Tagout 6
Battery 6
Brake 8
Capacitance 9
Hydraulic 10
Towing Truck 11
Fork 14
Mast 15
Lubrication and Adjustment 16
General 22
Illustration 1 23
Illustration2 25
Illustration3 27
Illustration 4 29
Illustration 5 31
SAE Torque Values 75
Grade 75
One and Two Speed Lift 77
Hydraulic Circuits 78
Lift – One Speed Lift/Lower 78
Relief Valve Operation 78
Accumulator Operation 78
Lower – One Speed Lift/Lower 79
Lift – Two Speed Lift/Lower 80
Low Speed Lift 80
High Speed Lift 80
Relief Valve Operation 80
Accumulator Operation 80
Lower – Two Speed Lift/Lower 81
Low Speed Lower 81
High Speed Lower 81
Manual Lower Circuits 82
Reservoir 83
Hydraulic Lines and Fittings 83
Filter 83
Drift Test 84
Lift Drift Test 84
Freezer Preparation 85
Hydraulic Schematic Symbols 86
Pump – Gear 90
Oil Seal Removal 90
Oil Seal Replacement 91
Pump Disassembly 91
Parts Inspection 91
Pump Reassembly 93
Start Up Procedure 94
Steering Feedback106
K1, K2108
K3109
K4, K5110
K7111
K8112
K11, K12113
Schematic114
BRES, HSLCS, HSRCS115
HTS24, HTS60, HTS120116
HTS150, HTS180, LCS1117
RCS, RGS118
Basics of Circuit Operation122
Control Features124
General Maintenance, Component Testing126
Service Terminal Operation132
Menu133
Adjustments for Truck Application134
Tune Up with 020366 Motors136
Tune Up with 020941 Motors137
Tune Up (Australian)138
Inspection251
Component Replacement252
104483, 111634252
104140, 106109, 112220, 125707, 126209254
Traction 256
Component Replacement257
Inspection 260
Component Replacement261
Inspection 262
Component Replacement263
Inspection 264
Component Replacement264
Access266
Troubleshooting266
Adjustments267
Component Replacement268
Safety Rules273
Checking273
Battery Care274
Charging275
Battery Stop Adjustment275
Battery Removal276
Battery Installation277
Battery Cleaning277
Troubleshooting278
System281
Air Gap Adjustment282
Stopping Distance Adjustment283
Rotor and Brake Pad Replacement284
Assembly285
Troubleshooting286
LED Indicators287
Test Points287
TL and TT mast291
Shim Basics291
Mast Roller Removal – TL293
Mast Roller Removal – TT294
Shim Measurements (Tolerances)297
Testing298
Flaking298
Shim Removal298
Top Rollers298
Bottom Rollers299
Mast Removal299
Mast Reassembly300
Fork Inspection309
Floormat Replacement313
Safety Shield Replacement313
Forks314
Pallet Grab315
Operator Compartment Gates316
Operator Harness317
Shim Basics318
Removal & Shimming TL318
Removal & Shimming TT321
Audible Indicators324
Battery324
Connections324
Contactors326
Fuses326
Lights327
Miscellaneous327
Motors327
Relays327
Resistors328
Sensors329
Solenoid Valves329
Suppressor Blocks329
Switches329
System Modules332
DIA-7332-001333
DIA-7332-002334
DIA-7332-003335
DIA-7332-004336
DIA-7332-005337
DIA-7332-006338
DIA-7332-007339
DIA-7332-008340
DIA-7332-009341
DIA-7332-010342
DIA-7332-011343
DIA-7332-012344
DIA-7332-013345
DIA-7332-014346
DIA-7332-015347
DIA-7332-015-SUP-1348
DIA-7332-015-SUP-2349
DIA-7332-016350
DIA-7332-017351
DIA-7332-018352
DIA-7332-019353
DIA-7332-020354
DIA-7332-021355
DIA-7332-022356
DIA-7332-023357
DIA-7332-024358
DIA-7332-025359
DIA-7332-026360
Lift Cylinder Operation366
General Repair and Safety Instructions368
Disassembling the Cylinders368
Assembling the Cylinders368
Inspection369
Accessing the Rod Packing in the Mast Cylinder371
Accessing the Rod Packing in the Free Lift Cylinder371
Rod Packing Replacement371
Mast Cylinder Removal374
Mast Cylinder Installation374
Free Lift Cylinder Removal376
Free Lift Cylinder Installation377

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