Crown Forklift SR 5000 Series Parts Manual – PDF DOWNLOAD

Crown Forklift SR 5000 Series Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift SR 5000 Series Parts Manual – PDF DOWNLOAD

Language : English
Pages :544
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift SR 5000 Series Parts Manual – PDF DOWNLOAD

SR 5000
INTRODUCTION
Conventions 1
Important Information 3
Model Number and Truck Data Number 5
Truck data number 7
COVERS
Aisle Guide Wheels, ESR 5220, ESR 5240 and ESR 5260 9
Aisle Guide Wheels, ESR 5220, ESR 5240 and ESR 5260 11
Armrest and Seat, ESR 5260 and ESR 5280S 13
Armrest, ESR 5220 and ESR 5240 16
Battery – Eject, ESR 5220, ESR 5240 and ESR 5260 18
Battery Cover 21
Battery -Eject, ESR 5280S 23
Battery Retainer 26
Covers, Part 1 – 3 28
Covers, Part 2 – 3 30
Covers, Part 3 – 3 32
FRAME 34
Headrest, ESR 5220 and ESR 5240 36
Headrest, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S 38
Load Wheel, ESR 5220 40
Load Wheel, ESR 5240 42
Load Wheel, ESR 5240 less 7500 mm lift height 44
Load Wheel, ESR 5260 and ESR 5280S 46
Overhead Guard – Drive-in racks 48
Overhead Guard, ESR 5220 and ESR 5240 50
Overhead Guard, ESR 5260 and ESR 5280S 52
Rear View Mirror 54
Rear View Mirror, Cold store cab 56
Rear View Mirror, Cold store cab option 58
Seat Panel, ESR 5220, ESR 5240 and ESR 5260 60
Seat Panel, ESR 5280S, Part 1 – 2 up to serial number 5A219550 62
Seat Panel, ESR 5280S, Part 1 / 2 [5A000001 – 5A219550] 64
Seat Panel, ESR 5280S, Part 2 – 2 from serial number 5A219550 66
Seat Panel, ESR 5280S, Part 2 – 2 up to serial number 5A219550 68
Seat, ESR 5220 and ESR 5240 70
Seat, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S 72
Side Door, ESR 5280S 74
Skid and Slide Rail 76
T-Shape Battery Cover, ESR 5280S 78
Wheel Cover / Load Wheel ESR 5240 and ESR 5260 80
TABLE OF CONTENTS
ii
HYDRAULIC SYSTEM
Mast TL, ESR 5220 and ESR 5240 82
Mast TT, ESR 5220 and ESR 5240 84
Mast TT, ESR 5220 and ESR 5240 86
Mast, ESR 52060 Regen Lower Option, Part 2 / 2 88
Mast, ESR 52060 Regen Lower Option, Part 2 / 2 90
Mast, ESR 52060 Regen Lower Option, Part 2 / 2 92
Mast, ESR 5240 > 7500 mm Lift Height, Part 1 – 2 94
Mast, ESR 5240 > 7500 mm Lift Height, Part 1 – 2 96
Mast, ESR 5240 >7500 mm Lift Height, Part 2 / 2 98
Mast, ESR 5240 >7500 mm Lift Height, Part 2 / 2 100
Mast, ESR 5260 and ESR 5280S, Part 1 – 2 102
Mast, ESR 5260 and ESR 5280S, Part 1 – 2 104
Mast, ESR 5260 and ESR 5280S, Part 2 / 2 106
Mast, ESR 5260 and ESR 5280S, Part 2 / 2 108
Mast, ESR 5260 and ESR 5280S, Part 2 / 2 110
Mast, ESR 5260 Regen Lower Option, Part 1 – 2 112
Pipes and Hoses, ESR 5220 and ESR 5240, Part 1 – 2 114
Pipes and Hoses, ESR 5220 and ESR 5240, Part 2 / 2 116
Pipes and Hoses, ESR 5240 less 7500 mm Lift Height 118
Pipes and Hoses, ESR 5260 120
Pipes and Hoses, ESR 5260 Regen Lower Option 122
Pipes and Hoses, ESR 5280S 124
Pump Motor and Pump, Esr 520 Regen Lower Option 126
Pump Motor and Pump, ESR 5220 and ESR 5240 128
Pump Motor and Pump, ESR 5240 less 7500 mm Lift Height 130
Pump Motor and Pump, ESR 5260 and ESR 5280S 132
Pump Motor, ESR 5220 and ESR 5240 134
Pump Motor, ESR 5240 less 7500 mm Lift Height 136
Pump Motor, ESR 5260 Regen Lower Option 138
Pump Motor, ESR 5260, 5260 Regen Lower Option and ESR 5280S 140
Reservoir, ESR 5220, ESR 5240 and ESR 5260 142
Reservoir, ESR 5260 Regen Lower Option 144
Reservoir, ESR 5280S 146
Sideshifter for fifth valve function, ESR 5260 and ESR 5280S 148
Sideshifter for SS fifth valve function, ESR 5260 and ESR 5280S 150
Sideshifter Mast TL, ESR 5220 and ESR 5240 152
Sideshifter Mast TL, ESR 5220 and ESR 5240 154
Sideshifter Mast TT, ESR 5220 and ESR 5240 156
Sideshifter Mast TT, ESR 5220 and ESR 5240 158
Sideshifter, ESR 5260 and ESR 5280S 160
Valve Block, ESR 5220 and ESR 5240 162
TABLE OF CONTENTS
iii
Valve Block, ESR 5240 less 7500 mm lift height 164
Valve Block, ESR 5260 and ESR 5280S 166
Valve Block, ESR 5260 Regen Lower Option 168
DRIVE UNIT
Drive Motor 170
Drive Unit 172
Gear Unit 175
Electrical System
Accelerator Pedal 177
Battery Cable Guide 179
Battery Connector 181
Battery Contactor 183
Beacon 185
Beacon, Cold Store Cab 187
CAN Output Module 189
Clear Overhead Guard Strobe Light 191
Connector Spare Parts, ESR 5220 and ESR 5240 193
Connector Spare Parts, ESR 5220 and ESR 5240 195
Connector Spare Parts, ESR 5220 and ESR 5240 197
Connector Spare Parts, ESR 5220 and ESR 5240 199
Connector Spare Parts, ESR 5220 and ESR 5240 201
Connector Spare Parts, ESR 5260 and ESR 5280S 203
Connector Spare Parts, ESR 5260 and ESR 5280S 205
Connector Spare Parts, ESR 5260 and ESR 5280S 207
Connector Spare Parts, ESR 5260 and ESR 5280S 209
Connector Spare Parts, ESR 5260 and ESR 5280S 211
Connector Spare Parts, ESR 5260 Regen Lower Option 213
Connector Spare Parts, ESR 5260 Regen Lower Option 215
Connector Spare Parts, ESR 5260 Regen Lower Option 217
Connector Spare Parts, ESR 5260 Regen Lower Option 219
Connector Spare Parts, ESR 5260 Regen Lower Option 221
Connector Spare Parts, ESR 5260 Regen Lower Option 223
Cooling System 225
Cushion / Mast Reach Frame, ESR 5220 and ESR 5240 227
Cushion / Mast Reach Frame, ESR 5220 and ESR 5240 229
Cushion / Mast Reach Frame,ESR 5240 -F, ESR 5260 and ESR 5280S 231
Cushion / Mast Reach Frame,ESR 5240 -F, ESR 5260 and ESR 5280S 233
DC / DC Converter 235
DC / DC Converter, ESR 5220 [5A000001 – 5A227192] 237
DC / DC Converter, ESR 5220 [5A227194 – 5A999999] 239
DC-DC Converter, ESR 5220, north america only 241
DC-DC Converter, north america only 243
TABLE OF CONTENTS
iv
Display Screen 245
Dual-Axis Hydraulic Control Levers [5A000001 – 5A221242] 247
Dual-Axis Hydraulic Control Levers [5A221244 – 5A999999] 250
Electrical Components, Cold Store Cab Part 5/6 [5A000001 – 5A234492] 253
Electrical Components, Cold Store Cab Part 5/6 [5A234494 – 5A999999] 255
Electrical Components, Part 1/6 258
Electrical Components, Part 2/6 261
Electrical Components, Part 3/6 264
Electrical Components, Part 4/6 266
Electrical Components, Regen Lower Option Part 6/6 268
ESD Protection 270
Fingertip Control Levers [5A221244 – 5A999999] 272
Fingertip Control Levers [5A000001 – 5A221242] 275
Fork Camera and Mast Camera 278
Fork Camera and Mast Camera 281
Heating, Cold Store Cab 283
Height Encoder, ESR 5220 and ESR 5240 -F 285
Height Encoder, ESR 5260 and ESR 5280S 287
Horn 289
Interface, Cold Store Cab 291
Mast Switch, ESR 5260 Regen Lower Option 293
Mast Wiring and Height Encoder 295
Mast Wiring and Height Encoder 297
Mast Wiring, ESR 5220 and ESR 5240 -T 300
Mast Wiring, ESR 5220 and ESR 5240 -T 302
Mast Wiring, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S -F 304
Mast Wiring, ESR 5220, ESR 5240, ESR 5260 and ESR 5280S -F 307
Multi-Function Pedestal, ESR 5260 and ESR 5280S 310
Multi-Task Control Handle, ESR 5260 and ESR 5280S 312
Positioning Aid for Sideshifter 315
Positioning Aid for Sideshifter 317
Thermal Sensor 319
Travel Alarm 321
Warning Light Blue, and Red 323
Windscreen Wiper, Cold Store Cab 325
Work Lights, Cold Store Cab 327
Worklight 329
STEERING
Adjustable Steering Column 331
Rigid Steering Column 333
Steer Motor 335
LIFTING MECHANISM
TABLE OF CONTENTS
v
Fork Carriage, ESR 5220 and ESR 5240 337
Forks for Camera System, ESR 5260 and ESR 5280S 339
Forks for Camera System, ESR 5260 and ESR 5280S 341
Forks, ESR 5220 and ESR 5240 343
Forks, ESR 5220 and ESR 5240 345
Forks, ESR 5260 and ESR 5280 347
Forks, ESR 5260 and ESR 5280 349
Hook-on Sideshifter, ESR 5220 and ESR 5240 351
Load Backrest, ESR 5220 and ESR 5240 353
Load Backrest, ESR 5220 and ESR 5240 355
Load Backrest, ESR 5240 >7500 mm Lift Height, ESR 5260 and ESR 5280S 357
Load Backrest, ESR 5240 >7500 mm Lift Height, ESR 5260 and ESR 5280S 359
Mast TL, ESR 5220 and ESR 5240 361
Mast TL, ESR 5220 and ESR 5240 363
Mast, ESR 5240 > 7500 mm Lift Height, Part 2 – 2 365
Mast, ESR 5240 > 7500 mm Lift Height, Part 2 – 2 367
Mast, ESR 5240 >7500 mm Lift Height, Part 1 / 2 [5A220160 – 5A220162] 369
Mast, ESR 5240 >7500 mm Lift Height, Part 1 / 2 [5A220160 – 5A220162] 371
Mast, ESR 5260 and ESR 5280S, Part 1 / 2 [5A220160 – 5A220162] 373
Mast, ESR 5260 and ESR 5280S, Part 1 / 2 [5A220160 – 5A220162] 375
Mast, ESR 5260 and ESR 5280S, Part 1 / 2 [5A220160 – 5A220162] 377
Mast, ESR 5260 and ESR 5280S, Part 2 – 2 380
Mast, ESR 5260 and ESR 5280S, Part 2 – 2 382
Pulley, ESR 5220 and ESR 5240 384
Pulley, ESR 5240 > 7500 mm Lift Height 386
Pulley, ESR 5260 and ESR 5280S 388
Sideshifter Pulley, ESR 5220 and ESR 5240 390
Sideshifter, 1.4t and 1.6t, ESR 5260 and ESR 5280S 392
Sideshifter, 2.0t, ESR 5260 and ESR 5280S 395
Sideshifter, ESR 52040 >7500 mm Lift Height 398
Sideshifter, TL Mast ESR 5220 and ESR 5240 400
Sideshifter, TT Mast ESR 5220 and ESR 5240 402
TT Mast, ESR 5220 and ESR 5240, Part 1 – 1 404
TT Mast, ESR 5220 and ESR 5240, Part 1 – 1 406
TT Mast, ESR 5220 and ESR 5240, Part 2 – 2 408
TT Mast, ESR 5220 and ESR 5240, Part 2 – 2 410
CYLINDERS
Free Lift Cylinder, ESR 5220and ESR 5240 [5A244546 – 5A999999] 412
Free Lift Cylinder, ESR 5220and ESR 5240 [5A244546 – 5A999999] 414
Free Lift Cylinder, ESR 5220and ESR 5240 [5A000001 – 5A224544] 416
Free Lift Cylinder, ESR 5220and ESR 5240 [5A000001 – 5A224544] 418
Free Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A000001 – 5A224544] 420
TABLE OF CONTENTS
vi
Free Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A000001 – 5A224544] 422
Free Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A224546 – 5A999999] 424
Free Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A224546 – 5A999999] 426
Free Lift Cylinder, ESR 5260 and ESR 5280S, 1.4 t and 1.6 t [5A000001 – 5A224544] 428
Free Lift Cylinder, ESR 5260 and ESR 5280S, 1.4 t and 1.6 t [5A000001 – 5A224544] 430
Free Lift Cylinder, ESR 5260 and ESR 5280S, 1.4 t and 1.6 t [5A224546 – 5A999999] 432
Free Lift Cylinder, ESR 5260 and ESR 5280S, 1.4 t and 1.6 t [5A224546 – 5A999999] 434
Free Lift Cylinder, ESR 5260 and ESR 5280S, 2.0 t [5A224546 – 5A999999] 436
Free Lift Cylinder, ESR 5260 and ESR 5280S, 2.0 t [5A224546 – 5A999999] 438
Free Lift Cylinder, ESR 5260 and ESR 5280S, 2.0 t [5A000001 – 5A224544] 441
Free Lift Cylinder, ESR 5260 and ESR 5280S, 2.0 t [5A000001 – 5A224544] 443
Hook-on Sideshifter Cylinder, ESR 5220 and ESR 5240 446
Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A224546 – 5A999999] 448
Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A224546 – 5A999999] 450
Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A224546 – 5A999999] 452
Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A224546 – 5A999999] 454
Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A000001 – 5A224544] 456
Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A000001 – 5A224544] 458
Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A000001 – 5A224544] 460
Lift Cylinder, ESR 5240 >7500 mm Lift Height [5A000001 – 5A224544] 462
Lift Cylinder, ESR 5260and ESR 5280S, 1.4 t and 1.6 t [5A224546 – 5A999999] 464
Lift Cylinder, ESR 5260and ESR 5280S, 1.4 t and 1.6 t [5A224546 – 5A999999] 466
Lift Cylinder, ESR 5260and ESR 5280S, 1.4 t and 1.6 t [5A224546 – 5A999999] 468
Lift Cylinder, ESR 5260and ESR 5280S, 1.4 t and 1.6 t [5A224546 – 5A999999] 470
Lift Cylinder, ESR 5260and ESR 5280S, 1.4 t and 1.6 t [5A0000001 – 5A224544] 472
Lift Cylinder, ESR 5260and ESR 5280S, 1.4 t and 1.6 t [5A0000001 – 5A224544] 474
Lift Cylinder, ESR 5260and ESR 5280S, 1.4 t and 1.6 t [5A000001 – 5A224544] 476
Lift Cylinder, ESR 5260and ESR 5280S, 1.4 t and 1.6 t [5A000001 – 5A224544] 478
Lift Cylinder, ESR 5260and ESR 5280S, 2.0 t [5A000001 – 5A224544] 480
Lift Cylinder, ESR 5260and ESR 5280S, 2.0 t [5A000001 – 5A224544] 482
Lift Cylinder, ESR 5260and ESR 5280S, 2.0 t [5A224546 – 5A999999] 485
Lift Cylinder, ESR 5260and ESR 5280S, 2.0 t [5A224546 – 5A999999] 487
Lift Cylinder, ESR 5260and ESR 5280S, 2.0 t [5A224546 – 5A999999] 490
Lift Cylinder, ESR 5260and ESR 5280S, 2.0 t [5A224546 – 5A999999] 492
Lift Cylinder, ESR 5260and ESR 5280S, 2.0 t [5A000001 – 5A224544] 495
Lift Cylinder, ESR 5260and ESR 5280S, 2.0 t [5A000001 – 5A224544] 497
Reach Cylinder, ESR 5220 and ESR 5240 500
Reach Cylinder, ESR 5260 and ESR 5280S 502
Tilt Cylinder, ESR 5220 and ESR 5240 504
PLATFORM
Cold Store Cab 506
Cold Store Cab Door, Part 1 / 2 508
TABLE OF CONTENTS
vii
Cold Store Cab Door, Part 2 – 2 511
Cold Store Cab, Window Grille 513
Floorboard, Part 1 – 2 515
Floorboard, Part 2 – 2 517
REACH AND ATTACHMENTS
Reach Carriage, ESR 5220 and ESR 5240 519
Reach Carriage, ESR 5240 > 7500 mm Lift Height 521
Reach Carriage, ESR 5260 and ESR 5280S 523
MISCELLANEOUS
Clip Pad 526
InfoLink 528
InfoLink, Control Module (ICM) 530
Miscellaneous 532
Trash Bin for Wrapping 534
Work Assist 536
Work Assist, Cold Store Cab 539
LABELS AND DECALS
Decals and Labels 541
Decals and Labels, Cold Store Cab 544

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