Crown Forklift TR 3600 Service Manual – PDF DOWNLOAD

Crown Forklift TR 3600 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift TR 3600 Service Manual – PDF DOWNLOAD

Language : English
Pages :259
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift TR 3600 Service Manual – PDF DOWNLOAD

Lockout/Tagout 6
Battery 6
Battery Installation 7
Releasing the Parking Brake 8
How to Tow the Truck 9
Lifting and Blocking 12
Operator’s Daily Checklist 13
Lubricants, Aerosols, and Service Supplies 15
Adjustment 41
Lubrication Requirements 43
Torque Requirements 43
Cleaning of Material Handling Equipment 52
Wiring Color Codes 66
Power Cables 66
Switches 70
Access 1 2 3® Menus 77
Fig 1 (26492-01) 77
When replacing an Access 1 2 3® module or updating the module software, verify the settings and recalibrate as needed See the Calibration menus in this section for detailed instructions 77
When replacing Access 1 or Access 5 and updating the module software, calibrate the X10® Handle and drive unit potentiometer (POT4) in the Calibration menu (C1 and C2) 77
• Use the up and down arrows to go through the menus 77
• Use the right arrow to enter a menu 77
• Use the left arrow to exit a menu 77
• Use the enter button to accept a selection 77
Operator menus 77
User Code menus 77
Message Mode menus 78
Timer – Message Mode 78
Timer – Stop 78
Timer – Start 78
Timer – Reset 78
Trip – Message Mode 78
Trip – Reset 78
SOC – Message Mode 78
Hours – Message Mode 79
Odometer – Message Mode 79
Model – Message Mode 79
EPS – Message Mode 79
Hour menus 79
Events menus 79
Service menus 80
Performance menus 80
Operator Menus 81
Analyzer Menus 83
Features Menus 88
Performance Menus 92
Calibration Menus 94
Hours Menus 96
Events Menus 98
Analyzer menus100
Analyzer menus access100
Features menus102
Features menus access102
Performance menus104
Performance menus access104
Calibration menus106
Calibration menus access106
Hours menus107
Hours menus access107
1 Use the up and down arrows to go through these hour meters:108
2 Use the enter button to accept109
Events Menus109
Events menus access109
Utilities menus110
Utilities menus access110
Notes:112
Component Adjustment113
Forward Switch (FS) and Reverse Switch (RS) Adjustment113
Traction Accelerator Potentiometer (POT1) Adjustment using ACCESS 1 (Recommended)114
POT1 Adjustment without using ACCESS 1114
Component Replacement115
FS and RS Replacement116
Horn Switch (HNS1) Replacement116
High Speed Switch (HSS) Replacement117
POT1 Replacement118
Twist Grip Replacement118
Twist Grip Components Replacement120
Handle Component Removal and Installation122
Special Tools and Equipment122
Upper and Lower Shell Removal and Installation123
Switch Cap Removal and Installation125
HSS Removal and Installation126
Primary Printed Circuit Board Removal and Installation126
POT1, FS, and RS Removal and Installation127
BRS1 Removal and Installation128
HNS1 and HNS2 Removal and Installation129
Handgrip Removal and Installation129
Event Codes132
Event Code 100134
Event Code 103134
Event Code 105135
Event Code 109135
Event Code 110136
Event Code 111137
Event Code 112139
Event Code 113139
Event Code 115139
Event Code 120139
Event Code 123139
Event Code 124140
Event Code 125141
Event Code 129142
Event Code 129 (with 123 or 124)142
Event Code 131143
Event Code 140143
Event Code 142144
Event Code 143144
Event Code 150144
Event Code 151144
Event Code 152145
Event Code 153145
Event Code 154145
Event Code 155146
Event Code 157146
Event Code 158146
Event Code 163147
Event Code 191148
Event Code 300148
Event Code 301148
Event Code 312150
Event Code 313150
Event Code 318150
Event Code 320151
Event Code 321152
Event Code 322153
Event Code 323154
Event Code 324155
Event Code 328156
Event Code 332157
Event Code 333158
Event Code 334158
Event Code 336158
Event Code 343160
Event Code 346161
Event Code 362162
Event Code 399162
Event Code 512162
Event Code 513163
Event Code 518163
Event Code 519164
Event Code 521164
Event Code 522165
Event Code 523166
Event Code 524167
Event Code 525168
Event Code 528168
Event Code 532169
Event Code 534169
Event Code 537170
Event Code 543170
Event Code 546171
Event Code 562172
Event Code 572172
Event Code Event Code 599173
Metric Torque Values182
Grade182
Steering System186
Fastener Torque Requirements for the Steering System186
Handle Brake (BRK2) Adjustment186
Steer Chain Tension Tests186
Steer Chain Tension Adjustment187
Steer Column Vertical Alignment187
Steer Column Adjustment for Battery Clearance188
Pivot Components Replacement188
Handle Mount Switch (HMS) Installation190
BRK2 Installation191
SAE Torque Values193
Grade193
Componentry195
Audible Indicators196
Battery196
Brakes198
Contactors198
Control Modules200
Encoders204
Fuses204
Miscellaneous208
Motors210
Potentiometers212
Relays212
Resistors214
Sensors216
Switches218
Index246
Schematic – Manual Steer247
Schematic – Electronic Power Steering248
Access 3™ – Manual Steer249
Access 3™ – Electronic Power Steering250
Access 5 – Electronic Power Steering251
Access 1 – Manual Steer252
Access 1 – Electronic Power Steering253
Handle/Control Pod – Manual Steer254
X10 Handle® – Electronic Power Steering255
Power Cables – Manual Steer256
Power Cables – Electronic Power Steering257
Wiring Harnesses258

IMAGES PREVIEW OF THE MANUAL: