Crown Forklift TSP 6000 Service Manual – PDF DOWNLOAD

Crown Forklift TSP 6000 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift TSP 6000 Service Manual – PDF DOWNLOAD

Language : English
Pages :635
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Crown Forklift TSP 6000 Service Manual – PDF DOWNLOAD

Introduction
This manual is for service technicians who are approved
and correctly trained to do troubleshooting and
maintenance procedures on the lift truck. The manual
contains information about maintenance, troubleshooting,
and replacement parts.
Operator Instructions
This manual does not have operator instructions.
There are operator instructions in tag or booklet form
with each lift truck. If it is necessary, more copies can
be ordered. The operator instructions are to make sure
that you and your personnel know how to operate your
Crown lift truck safely. For operator instructions, refer
to “Operator Manual TSP 6000 Series”.

TABLE OF CONTENTS:

Crown Forklift TSP 6000 Service Manual – PDF DOWNLOAD

Introduction 1
Operator Instructions 1
Operator Training 1
Service Training 1
Replacement Parts 1
Manual Structure 1
Data plate 2
Lockout/Tagout 8
Battery 8
Capacitance 10
Brake 11
Hydraulic 12
Towing Truck 13
Lifting and Blocking 15
Main Mast, Auxiliary Mast and Platform 16
Height Sensor 19
Auxiliary Mast and Platform Lifting 21
Lubrication and Adjustment 30
Operator’s Daily Checklist 28
Lubricants, Aerosols, and Service Supplies 30
Introduction128
ALM1129
ALM2129
HN1129
BATT129
ED1129
K2129
ECR1131
ECR2131
ECR3131
ECR4131
ECR5133
ECR6133
ECR7133
ECR8133
FU1135
FU2135
FU3135
FU4135
FU5135
FU6135
FU7137
FU8137
FU9137
FU10137
FU11137
FU12139
FU13139
FU14139
FU15139
FU16139
FU17141
FU18141
FU19141
FU20141
FU21141
LGT1143
LGT2143
LGT3143
LGT4143
LGT5143
LGT6145
LGT7145
LGT8145
LGT9145
BRK147
EAC Distribution Panel147
FAN1147
FAN2147
FAN 3147
FSB1147
JC149
P1149
PS1149
PS2149
Hydraulic Reservoir149
ACCESS 1151
ACCESS 2151
ACCESS 3151
ACCESS 4151
ACCESS 5153
ACCESS 6153
ACCESS 8153
M1155
M2155
M3155
POT1157
POT2157
POT3157
POT4157
POT5157
K1159
RES1159
RES2159
RES3159
RES4159
RES5159
CS1161
EACA1161
EACA2161
EACB1161
EACB2161
GS1163
GS2163
LS163
TS1163
TS2163
EML165
MVL165
PCML165
PVAL165
PVAR165
PVF1230
PVF2167
PVLH167
PVML169
PVMR169
PVP169
PVT1169
PVT2169
SP1169
SVAL171
SVML171
SB11173
SB31173
SB32173
SB41173
APS175
BRES175
BRS1175
BRS2175
BRS3175
BRS4175
CHS1177
CHS2177
CHS3177
CHS4177
CHS5177
CHS6177
CHS7179
CHS8179
CTS (TF Mast Only)179
DTS179
EDS179
EMS1179
EMS2181
FHSL181
FHSR181
FNS181
FPS1181
FPS2181
FPS3183
FPS4183
FPS5183
FPS6183
FPS7183
FPS8183
FPS9185
FS185
GTSL185
GTSR185
GUS185
HCS185
HGTRS1187
HGTRS2187
HNS187
HPSL187
HPSR187
KYS187
LGS1189
LGS2189
LGS3189
ORS1189
PLS189
PRS189
RGSL191
RGSR191
RS191
RSS191
SES191
SLS191
SPS193
TBS193
TDS193
TVRS193
ZSS193
SAE Torque Values122
Grade122
Introduction128
ALM1129
ALM2129
HN1129
BATT129
ED1129
K2129
ECR1131
ECR2131
ECR3131
ECR4131
ECR5133
ECR6133
ECR7133
ECR8133
FU1135
FU2135
FU3135
FU4135
FU5135
FU6135
FU7137
FU8137
FU9137
FU10137
FU11137
FU12139
FU13139
FU14139
FU15139
FU16139
FU17141
FU18141
FU19141
FU20141
FU21141
LGT1143
LGT2143
LGT3143
LGT4143
LGT5143
LGT6145
LGT7145
LGT8145
LGT9145
BRK147
EAC Distribution Panel147
FAN1147
FAN2147
FAN 3147
FSB1147
JC149
P1149
PS1149
PS2149
Hydraulic Reservoir149
ACCESS 1151
ACCESS 2151
ACCESS 3151
ACCESS 4151
ACCESS 5153
ACCESS 6153
ACCESS 8153
M1155
M2155
M3155
POT1157
POT2157
POT3157
POT4157
POT5157
K1159
RES1159
RES2159
RES3159
RES4159
RES5159
CS1161
EACA1161
EACA2161
EACB1161
EACB2161
GS1163
GS2163
LS163
TS1163
TS2163
EML165
MVL165
PCML165
PVAL165
PVAR165
PVF1230
PVF2167
PVLH167
PVML169
PVMR169
PVP169
PVT1169
PVT2169
SP1169
SVAL171
SVML171
SB11173
SB31173
SB32173
SB41173
APS175
BRES175
BRS1175
BRS2175
BRS3175
BRS4175
CHS1177
CHS2177
CHS3177
CHS4177
CHS5177
CHS6177
CHS7179
CHS8179
CTS (TF Mast Only)179
DTS179
EDS179
EMS1179
EMS2181
FHSL181
FHSR181
FNS181
FPS1181
FPS2181
FPS3183
FPS4183
FPS5183
FPS6183
FPS7183
FPS8183
FPS9185
FS185
GTSL185
GTSR185
GUS185
HCS185
HGTRS1187
HGTRS2187
HNS187
HPSL187
HPSR187
KYS187
LGS1189
LGS2189
LGS3189
ORS1189
PLS189
PRS189
RGSL191
RGSR191
RS191
RSS191
SES191
SLS191
SPS193
TBS193
TDS193
TVRS193
ZSS193
Freezer Preparation195
Hydraulic Circuits198
Main Lower Circuit199
Auxiliary Lift Circuit202
Auxiliary Lower Circuit203
Traverse Left Circuit204
Traverse Right Circuit206
Fork Extend Circuit208
Fork Retract Circuit210
Pivot Right Circuit212
Pivot Left Circuit214
Preparation Before Disassembly221
Tools and Materials Required for Servicing221
Reassembly230
Final Checks237
Drive Tire Replacement560
Lathe Cutting240
Drive Unit Lubrication241
Drive Unit Removal241
Drive Unit Installation242
Drive Motor Removal242
Drive Motor Installation242
Electrical Diagrams Index243
DIA-1960-002243
03 – 10/16243
DIA-1960-003243
03 – 10/16243
DIA-1960-004243
03 – 2/10243
DIA-1960-005243
03 – 2/10243
DIA-1960-006243
03 – 12/08243
DIA-1960-007243
02 – 10/08243
DIA-1960-008243
02 – 10/08243
DIA-1960-009243
02 – 10/08243
DIA-1960-010243
02 – 10/08243
DIA-1960-011243
02 – 10/08243
DIA-1960-012243
02 – 10/08243
DIA-1960-013243
02 – 10/08243
DIA-1960-014243
03 – 12/08243
DIA-1960-015243
02 – 10/08243
DIA-1960-016243
02 – 10/08243
DIA-1960-017243
02 – 10/08243
DIA-1960-018243
03 – 12/08243
DIA-1960-019243
03 – 12/08243
DIA-1960-020243
03 – 12/08243
DIA-1960-021243
03 – 12/08243
DIA-1960-022243
03 – 12/08243
DIA-1960-023243
02 – 10/08243
DIA-1960-024243
04 – 10/16243
Schematic – Platform244
Schematic – Power Unit245
Platform Distribution Panel246
Power Unit Distribution Panel248
Lights and Fans249
Access 1, ALM1, FNS, KYS, PS1250
Platform Chain Switches, ECR5, GTRS, HGTRS1251
Access 4252
Platform Seat Area253
Platform Floor Area254
Access 3™255
Access 5256
Contactor Panel, ALM1, CS1, ED1, HN, K2257
Traction Motor (M1), Brake, ECR6, ECR7, FCB1258
Access 2, EMS2, FAN3259
Hydraulic Motor (M2), CTS, ECR8, TS2, TS4260
Access 8, EDS, FWD, POT1, POT2, POT4, REV261
Left Armrest – Platform, ECR1, ECR2, HPSL, POT3262
Access 6, EAC Sensor, GS1, GS2263
Access 7, ECR3, ECR4, HGTRS2, LS, POT5264
Power Cables265
Wiring Harnesses266
Notes:268
ACCESS 123®269
When a Malfunction Occurs269
Power Cable Connections269
Software Package Version Level269
Battery370
Safety Procedures371
Battery Inspection371
Battery Charging371
Battery Removal373
Battery Installation373
Battery Load Test374
Event Codes377
Access Module Listing:377
Event Code 101378
Event Code 104379
Event Code 105380
Event Code 106381
Event Code 107382
Event Code 108383
Event Code 112383
Event Code 113384
Event Code 114384
Event Code 115384
Event Code 116384
Event Code 117384
Event Code 118384
Event Code 212384
Event Code 213384
Event Code 214385
Event Code 215385
Event Code 216385
Event Code 217385
Event Code 218386
Event Code 221386
Event Code 222386
Event Code 223386
Event Code 224387
Event Code 225387
Event Code 228387
Event Code 229388
Event Code 231388
Event Code 232389
Event Code 233391
Event Code 234392
Event Code 235393
Event Code 236394
Event Code 237394
Event Code 246395
Event Code 247395
Event Code 249395
Event Code 251395
Event Code 255395
Event Code 256395
Event Code 268396
Event Code 269396
Event Code 272396
Event Code 273397
Event Code 278397
Event Code 300397
Event Code 312398
Event Code 313398
Event Code 315398
Event Code 317398
Event Code 321399
Event Code 322400
Event Code 323400
Event Code 325401
Event Code 326401
Event Code 327402
Event Code 328402
Event Code 329402
Event Code 331403
Event Code 332403
Event Code 333403
Event Code 334404
Event Code 336405
Event Code 337406
Event Code 346406
Event Code 347406
Event Code 349406
Event Code 351406
Event Code 368406
Event Code 369406
Event Code 372407
Event Code 373407
Event Code 378408
Event Code 400408
Event Code 402409
Event Code 403411
Event Code 407411
Event Code 408412
Event Code 410413
Event Code 411413
Event Code 436414
Event Code 437414
Event Code 438414
Event Code 439415
Event Code 440415
Event Code 441415
Event Code 442416
Event Code 443416
Event Code 444417
Event Code 445417
Event Code 446418
Event Code 447418
Event Code 491419
Event Code 501419
Event Code 502420
Event Code 503421
Event Code 504421
Event Code 505422
Event Code 507422
Event Code 508423
Event Code 509423
Event Code 511424
Event Code 522424
Event Code 524425
Event Code 526426
Event Code 528426
Event Code 530427
Event Code 532427
Event Code 534428
Event Code 536428
Event Code 537429
Event Code 538429
Event Code 540430
Event Code 541430
Event Code 542431
Event Code 543431
Event Code 544432
Event Code 545432
Event Code 546432
Event Code 551433
Event Code 552433
Event Code 554433
Event Code 555433
Event Code 557434
Event Code 558434
Event Code 562435
Event Code 563436
Event Code 564436
Event Code 565436
Event Code 566437
Event Code 567437
Event Code 571438
Event Code 576438
Event Code 582438
Event Code 586439
Event Code 588440
Event Code 590441
Event Code 592442
Event Code 594442
Event Code 595442
Event Code 596442
Event Code 597443
Event Code 598443
Event Code 605444
Event Code 611444
Event Code 631444
Event Code 632444
Event Code 633445
Event Code 636446
Event Code 637446
Event Code 638447
Event Code 652447
Event Code 660448
Event Code 664448
Event Code 668449
Event Code 672449
Event Code 681449
Event Code 682450
Event Code 683450
Event Code 684450
Event Code 685450
Event Code 686450
Event Code 687450
Event Code 688450
Event Code 689451
Event Code 690451
Event Code 691451
Event Code 692452
Event Code 693452
Event Code 694452
Event Code 695452
Event Code 696452
Event Code 697453
Event Code 698453
Event Code 700453
Event Code 701454
Event Code 702456
Event Code 707457
Event Code 708458
Event Code 711459
Event Code 736459
Event Code 737460
Event Code 738460
Event Code 739461
Event Code 740461
Event Code 741462
Event Code 742462
Event Code 743463
Event Code 744463
Event Code 745464
Event Code 746464
Event Code 747465
Event Code 750465
Event Code 751466
Event Code 752467
Event Code 753468
Event Code 754469
Event Code 755469
Event Code 756470
Event Code 757471
Event Code 758471
Event Code 759471
Event Code 760472
Event Code 761473
Event Code 762474
Event Code 763474
Event Code 764475
Event Code 765475
Event Code 767476
Event Code 768476
Event Code 769477
Event Code 770477
Event Code 771477
Event Code 772478
Event Code 773478
Event Code 774479
Event Code 775479
Event Code 776480
Event Code 777480
Event Code 778481
Event Code 779481
Event Code 780482
Event Code 781483
Event Code 782484
Event Code 783484
Event Code 784485
Event Code 785485
Event Code 790486
Event Code 800486
Event Code 801487
Event Code 802488
Event Code 803489
Event Code 804490
Event Code 805491
Event Code 806492
Event Code 807493
Event Code 816494
Event Code 821494
Event Code 822494
Event Code 823494
Event Code 824495
Event Code 825495
Event Code 836496
Event Code 837496
Event Code 838497
Event Code 839497
Event Code 840498
Event Code 841499
Event Code 842499
Event Code 843499
Event Code 844500
Event Code 845500
Event Code 846501
Event Code 847501
Event Code 848503
Event Code 849504
Event Code 850505
Event Code 853506
Event Code 856506
Event Code 860507
Event Code 864507
Event Code 868508
Event Code 870509
Event Code 872510
Event Code 875511
Event Code 878513
Brake Force Adjustment515
Torque Gap Adjustment516
Air Gap Adjustment517
Rotor and Brake Pad Replacement518
Brake Assembly518
Steering Gearbox526
Replacing Steering Gearbox526
TN (Telescopic No Free Lift) Mast528
TF (Telescopic Full Free Lift) Mast528
TT (Triple Telescopic Full Free Lift) Mast612
New Truck Assembly Procedures528
To Assemble Power Unit, Mainframe and Platform and Load Handler:529
Second Stage Mast Removal TF and TN532
Removing Second Stage Mast TF and TN532
Removing Second Stage Mast TF and TN537
Removing Second and Third Stages from TT Mast Assembly537
Roller Adjustment545
Installing Second Stage Mast TF and TN546
Installing Second Stage Mast TF and TN547
Installing Second and Third Stage TT Mast548
Inspection555
Lift Chain Lubrication557
Lift Chain Replacement558
Pivoting The Tip-Out Assembly604
Primary (Free) Lift Cylinder Repair593
Cylinder Packing Installation583
Reassembling Mast Tip-Out574
Primary (Free) Lift Cylinder Removal575
Secondary (Main) Lift Cylinder Removal576
Primary (Free) Lift Cylinder Installation577
Secondary (Main) Lift Cylinder Installation577
Lift Cylinder Bleeding578
Pivoting The Tip-Out Assembly604
Lift Cylinder Repair581
Cylinder Packing Installation583
Reassembling Mast Tip-Out583
Lift Cylinder Removal584
Lift Cylinder Installation585
Lift Cylinder Bleeding586
Auxiliary Lift Cylinder Repair587
Rod Packing Installation597
Auxiliary Lift Cylinder Bleeding590
Cylinder Disassembly595
Piston Rod Disassembly593
Cylinder Reassembly593
Cylinder Removal595
Cylinder Disassembly596
Cylinder Reassembly597
Cylinder Installation599
Pivot Cylinder Bleeding599
Height Sensor Assembly Removal600
Height Sensor Assembly Installation601
Height Cable Broken Switch (HCS)601
Height Sensor Assembly602
Cable Replacement602
Inspection and Adjustment604
Lubrication605
Mast Shield606
Gates607
GTSL & GTSR608
Chain Anchor and Platform Height Adjustment608
Side Thrust Roller Adjustment – Platform (TF, TN and TT Mast)609
Traverse Hose Replacement609
Platform Removal611
Platform Assembly614

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