Crown Forklift V1318 DIESEL PNEUMATIC LOT 9967 Service Manual – PDF DOWNLOAD

Crown Forklift V1318 DIESEL PNEUMATIC LOT 9967 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift V1318 DIESEL PNEUMATIC LOT 9967 Service Manual – PDF DOWNLOAD

Language : English
Pages :1306
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift V1318 DIESEL PNEUMATIC LOT 9967 Service Manual – PDF DOWNLOAD

CONTENTS 3
GROUP SA SAFE MAINTENANCE 5
Section 1 Safety 6
Section 2 Lifting, Jacking, and Blocking the Truck 8
Section 3 Towing 14
GROUP PS PERIODIC SERVICE 16
Section 1 Maintenance Schedules 17
Section 2 The Planned Maintenance Program 22
GROUP 00 (D-IVECO) DIESEL ENGINE 32
Section 1 GENERAL SPECIFICATIONS 33
Section 2 Fuel 37
Section 3 DUTY – INDUSTRIAL APPLICATION 42
Section 4 OVERHAUL AND TECHNICAL SPECIFICATIONS 93
Section 5 TOOLS 128
Section 6 Engine Replacement 136
GROUP 00 (D-DEUTZ) ENGINE 138
Section 1 GENERAL 138
Section 2 Servicing and maintenance work 148
Section 3 Removing and installing 164
Section 4 Special tools 252
GROUP 00(L) ENGINE (GM V6 43L) 259
Section 1 ENGINE REMOVAL AND REPLACEMENT 260
Section 2 43 LITER V6 ENGINE REPAIR PROCEDURES 265
Section 3 COOLING SYSTEM 323
GROUP 01 ENGINE COOLING SYSTEM 324
Section 1 Engine Cooling System Specifications and Description 325
Section 2 Engine Cooling System Troubleshooting 326
Section 3 Engine Cooling SystemTesting and Maintenance 327
Section 4 Radiator Removal and Replacemant 333
GROUP 02(LP-TIER3) MI-07 LP SYSTEM (GM V6 43) 337
Section 0 REGULATORY COMPLIANCE 338
Section 1 LPG SYSTEM OVERVIEW 341
Section 2 SPECIFICATIONS 361
Section 3 RECOMMENDED MAINTENANCE 364
Section 4 INSTALLATION PROCEDURES 370
Section 5 TESTS AND ADJUSTMENTS 374
Section 6 BASIC TROUBLESHOOTING 380
Section 7 ADVANCED DIAGNOSTICS 397
Section 8 PARTS DESCRIPTION 418
GROUP 02 (GM-TIER4) PSI FUEL SYSTEM (GM V6 43) 427
Section 1 General Information 428
Section 2 Maintenance 430
Section 3 LPG Fuel System 437
Section 4 GASOLINE Fuel System 443
Section 5 Fuel System Diagnosis 446
Section 6 Electrical Section 460
Section 7 Definitions 740
GROUP 03 INTAKE AND EXHAUST SYSTEM 745
Section 1 Intake and Exhaust Systems Specifications and Description 746
Section 2 Intake System Troubleshooting 747
Section 3 Intake System Service 748
Section 4 Exhaust Systems 751
GROUP 07 TRANSMISSION- Model : 3WG-94EC 754
Section 1 LAYOUT 3WG-94EC 755
Section 2 Measuring Points And Connections 757
Section 3 Disassembly 759
Section 4 Reassembly 791
Section 5 Transmission Removal and Installation 839
GROUP 08 TRANSMISSION (T12313 MODEL) (FOR LPG TRUCK) 845
Section 1 DISASSEMBLY 846
Section 2 DISASSEMBLY AND REASSEMBLY OF 1st AND 2nd CLUTCH 854
Section 3 DISASSEMBLY AND REASSEMBLY OF 3rd CLUTCH 868
Section 4 DISASSEMBLY AND REASSEMBLY OF FORWARD AND REVERSE CLUTCHES 873
Section 5 REGULATOR VALVE DISASSEMBLY AND REASSEMBLY 885
Section 6 CLEANING AND INSPECTION 893
Section 7 TROUBLESHOOTING PROCEDURES 896
Section 8 TRANSMISSION CONTROLLER 903
Section 9 TRANSMISSION REMOVAL AND INSTALLATION 921
GROUP 13 ELECTRICAL SYSTEM 927
Section 1 Cautions for working on the electrical system 928
Section 2 Electrical system Specifications and features 929
Section 3 Electrical Circuit Diagram & Electrical Parts Arrangement 930
Section 4 Instrument Pod 972
Section 5 Air Conditioning System (Option)1031
GROUP 20 (D) DRIVE AXLE(for Diesel truck)1049
Section 1 System Operation1050
Section 2 Differential Carrier Assy1052
Section 3 Drive Axle1053
Section 4 Problem and Cause1057
Section 5 Drive Axle Disassembly and Reassembly1058
Section 6 Transmission Removal and Installation1074
GROUP 21 (L) DRIVE AXLE (for LPG truck)1078
Section 1 System Operation1079
Section 2 Differential Carrier Assy1081
Section 3 Drive Axle1082
Section 4 Problem and Cause1086
Section 5 Disassembly and Reassembly of Drive Axle1087
Section 6 Transmission Removal and Installation1102
GROUP 22 WHEELS AND TIRES1106
Section 1 Wheels and Tires Specifications and Description1107
Section 2 Pneumatic Wheels and Tires1108
GROUP 23 BRAKE SYSTEM1119
Section 1 Braking / Inching System Specifications and Description1120
Section 2 Service Brake Troubleshooting1122
Section 3 Brake/Inching Pedals and Linkages Adjustments1124
Section 4 Brake System Bleeding1127
Section 5 Brake Valve Service1128
Section 6 Parking Brake Service1132
GROUP 25 STEERING COLUMN AND GEAR1133
Section 1 Steering System Specifications and Description1134
Section 2 Steering System Troubleshooting1136
Section 3 Steering Column and Component Removal and Replacement1138
Section 4 Stering System Relief Pressure Check and Adjustment1142
Section 5 Steering Gear Overhaul1146
GROUP 26 STEER AXLE1153
Section 1 Steer Axle Specifications and Description1154
Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment1156
Section 3 Steer Axle Removal and Replacement1160
Section 4 Steer Axle Overhaul1164
Section 5 Steer Cylinder Removal and Replacement1167
Section 6 Steer Cylinder Overhaul1169
GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP1173
Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description1174
Section 2 Main Hydraulic Pump Troubleshooting1180
Section 3 Main Hydraulic Removal and Installation1183
GROUP 31 Hydraulic Control Valve (Daesung Nachi)1186
Section 1 Operation of Hydraulic Control Valve1187
Section 2 Hydraulic Circuit1194
Section 3 Disassembling Hydraulic Valve1197
Section 4 Assembling Hydraulic Control Valve1204
Section 5 Testing Hydraulic Valve1209
GROUP 32 TILT CYLINDERS1211
Section 1 Tilt Cylinder Specifications and Description1212
Section 2 Tilt Cylinder Checks and Adjustments1214
Section 3 Tilt Cylinder Removal and Replacement1217
Section 4 Tilt Cylinder Overhaul1221
GROUP 34 UPRIGHTS1224
Section 1 Upright Specifications and Description1225
Section 2 Troubleshooting1234
Section 3 Upright Inspection1238
Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments1248
Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement1257
Section 6 Upright Chain Inspection, Adjustment, and Replacement1263
Section 7 Fork and Carriage Removal and Replacement1273
Section 8 Upright Removal and Replacement1277
GROUP 38 COUNTERWEIGHT AND CHASSIS1281
Section 1 Counterweight Specifications and Description1282
Section 2 Counterweight Removal and Replacement1283
Section 3 Overhead Guard/Operator’s Cell Removal and Replacement1285
Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement1286
Section 5 Operator’s Seat Removal and Replacement1288
GROUP 40SPECIFICATIONS1290
Section 1 Nameplates and Decals1291
Section 2 General Specifications1295
Section 3 Hydraulic Fitting Tightening Procedure1305
Untitled 593

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