Crown Forklift V811 PNEUMATIC LOT 9997 [PSI 4X Engine Truck] Service Manual – PDF DOWNLOAD

Crown Forklift V811 PNEUMATIC LOT 9997 [PSI 4X Engine Truck] Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift V811 PNEUMATIC LOT 9997 [PSI 4X Engine Truck] Service Manual – PDF DOWNLOAD

Language : English
Pages :809
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift V811 PNEUMATIC LOT 9997 [PSI 4X Engine Truck] Service Manual – PDF DOWNLOAD

TITLE PAGE 1
CONTENTS 3
GROUP SA SAFE MAINTENANCE 4
Section 1 Safety 5
Section 2 Lifting, Jacking, and Blocking the Truck 7
Section 3 Towing 13
GROUP PS PERIODIC SERVICE 15
Section 1 Maintenance Schedules 16
Section 2 The Planned Maintenance Program 21
GROUP 00 (L-PSI 4X) ENGINE 31
Section 1 Engine Mechanical 32
Section 2 Diagnostic Information and Procedures 39
Section 3 Inspection, Removal and Installation 63
Section 4 Description and Operation170
Section 5 PSI Fuel System179
Section 6 Special Tools and Equipment471
GROUP 01 ENGINE COOLING SYSTEM475
Section 1 Engine Cooling System Specifications and Description476
Section 2 Engine Cooling System Troubleshooting477
Section 3 Engine Cooling System Testing and Maintenance478
Section 4 Radiator Removal and Replacemant484
GROUP 03 INTAKE AND EXHAUST SYSTEM487
Section 1 Intake and Exhaust Systems Specifications and Description488
Section 2 Intake System Troubleshooting489
Section 3 Intake System Service490
Section 4 Exhaust Systems493
GROUP 06 TRANSMISSION496
Section 1 Torque Converter497
Section 2 Testing and Adjusting498
Section 3 Transmission Specifications502
Section 4 Transmission503
Section 5 Disassembly and Assembly of the Control Valve506
Section 6 Transmission Disassembly and Assembly508
Section 7 Transmission Removal and Installation524
GROUP 13 ELECTRICAL SYSTEM530
Section 1 Cautions for working on the electrical system531
Section 2 Electrical system Specifications and features532
Section 3 Electrical Circuit Diagram & Electrical Parts Arrangement533
Section 4 Electrical components Specification and Operation553
GROUP 20 DRIVE AXLE589
Section 1 Introduction590
Section 2 Differential Carrier Assembly592
Section 3 Drive Axle593
Section 4 Troubleshooting597
Section 5 Disassembly and Assembly599
Section 6 Drive Axle Removal and Installation617
GROUP 22 WHEELS AND TIRES621
Section 1 Wheels and Tires Specifications and Description622
Section 2 Pneumatic Wheels and Tires623
GROUP 23 BRAKE SYSTEM634
Section 1 Braking / Inching System Specifications and Description635
Section 2 Service Brake Troubleshooting637
Section 3 Brake / Inching Pedals and Linkages Adjustments639
Section 4 Brake System Bleeding641
Section 5 Brake Master Cylinder Service642
Section 6 Parking Brake Service645
GROUP 25 STEERING COLUMN AND GEAR646
Section 1 Steering System Specifications and Description647
Section 2 Steering System Troubleshooting649
Section 3 Steering Column and Component Removal and Replacement651
Section 4 Stering System Relief Pressure Check and Adjustment654
Section 5 Steering Gear Overhaul658
GROUP 26 STEER AXLE665
Section 1 Steer Axle Specifications and Description666
Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment668
Section 3 Steer Axle Removal and Replacement672
Section 4 Steer Axle Overhaul676
Section 5 Steer Cylinder Removal and Replacement679
Section 6 Steer Cylinder Overhaul681
GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP685
Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description686
Section 2 Main Hydraulic Pump Troubleshooting691
Section 3 Main Hydraulic Removal and Installation694
GROUP 30 Hydraulic Control Valve (Daesung Nachi)697
Section 1 Operation of Hydraulic Control Valve698
Section 2 Hydraulic Circuit705
Section 3 Disassembling Hydraulic Valve707
Section 4 Assembling Hydraulic Control Valve714
Section 5 Testing of Hydraulic Valve719
GROUP 32 TILT CYLINDERS721
Section 1 Tilt Cylinder Specifications and Description722
Section 2 Tilt Cylinder Checks and Adjustments723
Section 3 Tilt Cylinder Removal and Replacement726
Section 4 Tilt Cylinder Overhaul730
GROUP 34 UPRIGHTS733
Section 1 Upright Specifications and Description734
Section 2 Troubleshooting743
Section 3 Upright Inspection747
Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments757
Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement766
Section 6 Upright Chain Inspection, Adjustment, and Replacement773
Section 7 Fork and Carriage Removal and Replacement783
Section 8 Upright Removal and Replacement787
GROUP 38 COUNTERWEIGHT AND CHASSIS791
Section 1 Counterweight Specifications and Description792
Section 2 Counterweight Removal and Replacement793
Section 3 Overhead Guard / Operator’s Cell Removal and Replacement795
Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement796
GROUP 40 SPECIFICATIONS797
Section 1 Nameplates and Decals798
Section 2 General Specifications801
Section 3 Hydraulic Fitting Tightening Procedure808

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