DANA Roadranger AXSM0046 Spicer Drive Axles Service Manual – PDF DOWNLOAD

DANA Roadranger AXSM0046 Spicer Drive Axles Service Manual – PDF DOWNLOAD

FILE DETAILS:

DANA Roadranger AXSM0046 Spicer Drive Axles Service Manual – PDF DOWNLOAD

Language : English
Pages : 114
Downloadable : Yes
File Type : PDF

Single Reduction & Single Reduction with
Wheel Differential Lock
AXSM0046
December 2008
DS/RS344
DS/RS404(P)
DS/RS405(P)
DS/RS454(P)
DD/RD404
DD/RD405
DD/RD454
DDT41(P)
DA/RA344
DA/RA404(P)
DA/RA405(P)
More time on the road™
DSP/RSP40
DSP/RSP41
DSH/RSH40
DSH/RSH44
DDH/RDH40
DDH/RDH44
DST40(P)
DST41(P)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DANA Roadranger AXSM0046 Spicer Drive Axles Service Manual – PDF DOWNLOAD

General Information 2
Inspection 0
Remove Differential Carrier 0
Install Differential Carrier 0
Remove Differential Carrier 0
Differential Lockout 0
Power Divider 0
Carrier Assembly 0
Drive Pinion 0
Wheel Differential Assembly 0
Adjust Tooth Contact Pattern 0
Wheel Differential Lock 0
Housing and Output Shaft Assembly 0
Seals 0
IASS 0
Housing Breather 0
Wheel End Seal 0
Wheel Adjustment Systems 0
Wheel End 0
Lubrication 0
Towing 0
Theory of Operation 0
Parts Identification 0
Torque Chart 0
Introduction 5
Model Listing 5
Model Information 5
Model Identification 6
Parts Identification 6
Ring Gear and Pinion 7
Failure Analysis 8
Prepare the Parts for Inspection 9
Inspection 10
Check Input Shaft End-play (Forward Axle) 11
Check Output Shaft End-play (Forward Axle) 11
Differential Carrier Assembly – Parts 12
Remove Differential Carrier (Forward and Rear) 13
Install Differential Carrier (Forward and Rear) 14
Inter-Axle Lockout Types 15
Remove Lockout 18
Install Lockout 18
Power Divider – Parts Exploded View 19
Remove Power Divider 20
Disassemble, Assemble and Overhaul the Power Divider 21
Remove Lube Pump 25
Install Lube Pump 25
Install Power Divider to Carrier Assembly 26
Disassemble, Assemble and Overhaul Power Divider 28
Lube Pump Removal Install Lube Pump Assemblies Assemblies Built Before June 2008 Assemblies Built Before June 2008 31
Lube Pump Removal: Assemblies Built After June 15, 2008 34
Lube Pump Installation: Assemblies Built After June 2008 0
Lube Manifold Removal 35
Manifold Installation 36
Hose/ Filter Assembly 44
Install Power Divider to Carrier Assembly 37
Disassemble, Assemble, and Overhaul Power Divider 40
Lube Pump Removal: Lube Pump Installation: Assemblies Built Before June 15, 2008 Assemblies Built Before June 15, 2008 43
Lube Pump Removal: Assemblies Built After June 2008 46
Lube Pump Installation: Assemblies Built After June 2008 0
Lube Manifold Removal 47
Manifold Installation 48
Hose/ Filter Assembly 101
Install Power Divider to Carrier Assembly 49
Measure and Adjust Input Shaft End-Play 51
Carrier Assembly – Parts Exploded View 53
Disassemble Carrier Assembly (All Forward and Rear Axles) 53
Front Axle Pinion Assembly – Parts Exploded View 57
Rear Axle Pinion Assembly – Parts Exploded View 57
Disassemble and Overhaul Drive Pinion 58
Replace Pinion Bearing Cage Cups 60
Adjust Pinion Bearing Preload 61
Final Buildup 62
Install Drive Pinion Assembly 65
Wheel Differential – Parts Exploded View 67
Disassemble, Overhaul, and Assemble Wheel Differential (Forward and Rear Axles) 68
Overhaul and Assemble Wheel Differential 69
Measure and Adjust Carrier Assembly 71
Change Backlash Setting 72
Measure Ring Gear Runout 72
Adjust Ring and Pinion Tooth Contact Pattern 73
Adjust Pinion Position 74
Adjust Ring Gear Position (Backlash) 74
Wheel Differential Lock – Parts Exploded View 75
Install and Adjust Wheel Differential Lock 76
Install and Adjust Ring Gear Thrust Bolt 77
Remove Output Shaft Assembly 78
Housing and Output Shaft Assembly – Parts Exploded View 79
Overhaul and Assemble Output Shaft Assembly 80
Measure and Adjust 82
Replace Seal 83
Guidelines for Reusing Yoke 83
Service Kit 217414 84
New Welded D-Housing Cover 84
Inter-Axle Speed Sensor – Parts Exploded View 85
Disassemble Inter-Axle Speed Sensor 86
Overhaul Inter-Axle Speed Sensor 86
Install Inter-Axle Speed Sensor 87
Install New Axle Housing Breather (Metal and Plastic) 88
Wheel End Seal – Parts Exploded View 89
Remove and Overhaul Wheel End Seal 90
Install Wheel End Seal 90
Adjust Wheel Bearing 91
Verify Wheel End-play Procedure 93
Readjust Wheel End-play Procedure 93
Lubricate Wheel End 94
Wheel Ends Without Oil Fill Hole 95
General Lubrication Information 96
Approved Lubricants 96
Recommendations for Viscosity/Ambient Temperature 96
Lube Change Intervals 97
Change Lube 98
Drain 98
Fill 98
Standpipes 99
Final Check 100
Proper Vehicle Towing 0
Without Wheel Differential Lock 0
With Wheel Differential Lock 0
Power Divider Operation (Power Flow and Torque Distribution) 102
Operate Wheel Differential Assembly 104
Control Systems for Differential Lock 104
Wheel Differential Lock 105
Power Divider – Parts Exploded View 107
Front Drive Axle – Parts Exploded View 108
Rear Drive Axle – Parts Exploded View 109
Inter-Axle Speed Sensor – Parts Exploded View 110
Wheel Differential Lock Assembly – Parts Exploded View 110
Housing and Output Shaft Assembly – Parts Exploded View 111
Fastener Torque Specifications 112
Lube Pump Removal pdf 0
Lube Pump Removal: Assemblies Built After June 15, 2008 32
Lube Pump Installation pdf 0
Lube Pump Installation: Assemblies Built After June 2008 33
Lube Manifold Removal 34
Manifold Installation pdf 0
Manifold Installation 35
Hose Filter Assembly pdf 0
Hose/ Filter Assembly 36
Lube Pump Removal pdf 0
Lube Pump Removal: Assemblies Built After June 2008 32
Lube Pump Installation pdf 0
Lube Pump Installation: Assemblies Built After June 2008 33
Lube Manifold Removal 46
Manifold Installation pdf 0
Manifold Installation 47
Hose Filter Assembly pdf 0
Hose/ Filter Assembly 36
Proper Vehicle Towing pdf 0
Proper Vehicle Towing 101
Without Wheel Differential Lock 101
With Wheel Differential Lock 101
Table of Contents pdf 0
Inspection 3
Remove Differential Carrier 3
Install Differential Carrier 3
Differential Lockout 3
Power Divider 3
Carrier Assembly 3
Drive Pinion 3
Wheel Differential Assembly 3
Adjust Tooth Contact Pattern 3
Wheel Differential Lock 3
Housing and Output Shaft Assembly 3
Seals 3
IASS 3
Housing Breather 4
Wheel End Seal 4
Wheel Adjustment Systems 4
Wheel End 4
Lubrication 4
Towing 4
Theory of Operation 4
Parts Identification 4
Torque Chart 4