Dana Spicer Powershift Transmission TE27 & TE32 Service Manual – PDF DOWNLOAD

Dana Spicer Powershift Transmission TE27 & TE32 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Dana Spicer Powershift Transmission TE27 & TE32 Service Manual – PDF DOWNLOAD

Language : English
Pages :174
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Dana Spicer Powershift Transmission TE27 & TE32 Service Manual – PDF DOWNLOAD

Powershift Transmission
TE27 & TE32 4-Speed Short Drop
with Full Flow Control Valve

ONTENTS i
Towing or Pushing 1
Introduction 2
Foreword 2
Safety Precautions 2
SPECIFICATIONS 3
Identification Tag 3
General Specifications 3
Hydraulic Cooler Lines Specifications 3
Pressure and Temperature Specifications 4
Electrical Specifications 5
Maintenance 6
Sump preheaters 6
Filters 6
Clutch Calibration 6
Lubricants 6
Servicing Machine After Component Overhaul 7
Automatic Calibration Procedure 8
Drive Plate Installation 12
Transmission to Engine Installation 13
EXTERNAL PLUMBING INSTALLATION 14
Cooler & Filter Line Specifications 14
SPEED SENSOR INSTALLATION 15
TEMPERATURE SENSOR INSTALLATION 17
TRANSMISSION OPERATION 18
Converter, Pump Drive Section, & Pressure
Regulating Valve 19
Input Shaft and Directional Clutches 20
Range Clutches 21
Transmission Controls 22
Electric Solenoid Controls 23
Power Flows, Activated Solenoids, and Hydraulic
Circuits 24
Gear & Clutch Layout 42
TROUBLESHOOTING 43
Transmission Problems 43
Troubleshooting Procedures 43
Troubleshooting Guide 46
Check Points 47
Checkports 50
Full Flow Valve Components 51
Speed Sensor Static Standalone Test 52
EXPLODED VIEWS 53
Converter Housing Group 53
Transmission Case & Rear Cover Group 55
Turbine Shaft & Stator Support Group 57
Charging Pump Drive Group 59
Adapter Sleeve Group 61
Torque Converter Assembly Group 63
Drive Plate Group 65
Forward, Reverse/Second, & Fourth Clutch Shaft
Assembly 67
Forward Shaft Group 69
Third Shaft Group 71
Third Speed Gear Group 73
Reverse/Second Shaft Group 75
First Shaft Group 77
Fourth Shaft Group 79
First Speed Gear Group 81
Output Shaft Group 83
Regulator Valve Group 85
Control Valve Group 87
Remote Filter Adapter Group 89
INSTALLATION DIAGRAMS 91
Transmission Assembly Instructions 91
Control Valve Assembly Instructions 96
Cleaning and Inspection 97
DISASSEMBLY & REASSEMBLY 99
Getting Started 99
Transmission Case Disassembly 99
Converter Housing Disassembly 112
Reverse and Second Clutch Disassembly 113
Reverse & Second Clutch Reassembly 117
Forward Clutch Disassembly 121
Forward Clutch Reassembly 124
Third Clutch Disassembly 127
Third Clutch Reassembly 129
Fourth Clutch Disassembly 132
Fourth Clutch Reassembly 134
First Clutch Disassembly 136
First Clutch Reassembly 139
Output Shaft Disassembly 142
Output Shaft Reassembly 143
Turbine Shaft Disassembly 144
Turbine Shaft Reassembly 145
Impeller and Baffle Disassembly 145
Impeller and Baffle Reassembly 147
Impeller Cover & Turbine Disassembly 148
Impeller Cover & Turbine Assembly 149
Pump Drive Gear Disassembly 150
Pump Drive Gear Reassembly 150
Converter Housing Reassembly 151
Transmission Case Reassembly 153
TORQUE SPECIFICATIONS 165
Lubricated or Plated Screws 165
Pipe Plugs 167
SPECIAL TOOLS 168
Low & Output Shaft Lifting Hook 168
Impeller Cover Lifting Hook 169
Low Shaft Nut Socket 170

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