Dana Spicer T12000 3,4,6-speed Intermediate Drop VDT12000 Transmission Service Manual 907397-b – PDF

Dana Spicer T12000 3,4,6-speed Intermediate Drop VDT12000 Transmission Service Manual 907397-b – PDF DOWNLOAD

FILE DETAILS:

Dana Spicer T12000 3,4,6-speed Intermediate Drop VDT12000 Transmission Service Manual 907397-b – PDF DOWNLOAD

Language : English
Pages : 338
Downloadable : Yes
File Type : PDF
Size: 41.1 MB

TABLE OF CONTENTS:

Dana Spicer T12000 3,4,6-speed Intermediate Drop VDT12000 Transmission Service Manual 907397-b – PDF DOWNLOAD

NOTICE 1
FOREWORD 1
TOWING OR PUSHING 1
SAFETY PRECAUTIONS 1
CLEANING AND INSPECTION 2
CLEANING 2
BEARINGS 2
HOUSINGS 2
INSPECTION 2
BEARINGS 2
OIL SEALS, GASKETS, ETC 2
GEARS AND SHAFTS 3
HOUSINGS, COVERS, ETC 3
TECHNICAL SPECIFICATION 4
T12000 – 3,4,6 speed 4
IDENTIFICATION OF THE UNIT 4
WEIGHT, DIMENSIONS, OIL CAPACITY 4
PRESSURE AND TEMPERATURE SPECIFICATIONS 5
ELECTRICAL SPECIFICATIONS 5
HYDRAULIC COOLER AND FILTER LINE SPECIFICATIONS 5
VDT12000 6
IDENTIFICATION OF THE UNIT 6
WEIGHT, DIMENSIONS, OIL CAPACITY 6
TRANSMISSION WITH A 3 SHAFT DROP BOX 6
TRANSMISSION WITH A 4 SHAFT DROP BOX 7
VDT 17 DEGREES 8
IDENTIFICATION OF THE UNIT 8
WEIGHT, DIMENSIONS, OIL CAPACITY 8
TIGHTENING TORQUES 9
COIL AND CARTIDGE TORQUE 10
MAINTENANCE 11
OIL SPECIFICATIONS 11
RECOMMENDED LUBRICANTS 11
VALID FOR: VDT12000 & T12000 12
VALID FOR: T12000 12
T12000 – 3, 4, 6 speed 13
MAINTENANCE INTERVALS 13
DAILY 13
NORMAL DRAIN PERIOD 13
SERVICING MACHINE AFTER COMPONENTS OVERHAUL 14
VDT12000 15
MAINTENANCE INTERVALS FOR THE 3 & 4 SHAFT DROP BOX 15
DAILY 15
NORMAL DRAIN PERIOD 15
MAINTENANCE INTERVALS FOR THE TRANSMISSION 15
INSTRUCTIONS FOR LINING REPLACEMENT AND ADJUSTMENT OF PARKING BRAKE ASSEMBLY
16
ASSEMBLY DIAGRAM 16
DISASSEMBLY 17
ASSEMBLY 18
05042011
T12000, VDT & 17°
MOT12000T20
3 Maintenance and Repair manual and installation guide
TROUBLESHOOTING GUIDE 22
T12000 – 3, 4, 6 speed 22
T12000 TRANSMISSION 22
TROUBLESHOOTING PROCEDURES 22
STALL TEST 22
TRANSMISSION PRESSURE CHECKS 22
MECHANICAL AND ELECTIRCAL CHECKS 23
HYDRAULIC CHECKS 23
TROUBLESHOOTING GUIDE 24
LOW CLUTCH PRESSURE 24
LOW CHARGING PUMP OUTPUT 24
OVERHEATING 24
NOISY CONVERTER 24
LACK OF POWER 24
CHECK POINTS 25
ELECTRICAL WIRING 28
3-SPEED TRANSMISSION 28
STANDARD 4-SPEED TRANSMISSION (1-3-5 􀂧 6 SPEED) 29
ALTERNATIVE 4-SPEED TRANSMISSION (1-3-4-5 􀂧 6 SPEED) 30
6-SPEED TRANSMISSION 30
SPEED SENSOR – STATIC STANDALONE TEST 31
VDT 12000 32
CHECK POINTS 32
TRANSMISSION WITH A 3 SHAFT DROP BOX 32
TRANSMISSION WITH A 4 SHAFT DROP BOX 35
VDT 17 DEGREES 38
CHECK POINTS 38
SECTIONAL VIEWS AND PARTS IDENTIFICATION 39
T12000 39
GROUP – CONVERTER HOUSING 39
GROUP -TRANSMISSION CASE AND PLATE 41
GROUP – TORQUE CONVERTER 43
GROUP – PUMP DRIVE 44
GROUP – CHARGING PUMP 45
GROUP – REVERSE IDLER 46
GROUP – FORWARD AND REVERSE SHAFT 47
GROUP – 3RD SHAFT (FOR 3-SPEED TRANSMISSION ONLY) 49
GROUP – HIGH (4TH) AND 3RD SHAFT 51
GROUP – 1ST AND 2ND SHAFT 53
GROUP – OUTPUT SHAFT (REAR ONLY) 55
GROUP – OUTPUT SHAFT (FRONT ONLY) 56
GROUP – OUTPUT SHAFT (FRONT & REAR) 57
GROUP – DISK BRAKE 58
GROUP – CALIPER ASSEMBLY 59
GROUP – ELECTRIC CONTROL 61
GROUP – DRIVE PLATE 63
VDT 12000 64
TRANSMISSION CASE & PLATE GROUP 64
3 SHAFT DROP BOX GROUP 66
4 SHAFT DROP BOX GROUP 67
T12000 INSTALLATION DETAILS 69
CONVERTER DRIVE COUPLING 69
TRANSMISSION TO ENGINE INSTALLATION PROCEDURE 70
Maintenance and Repair manual and installation guide 4
05042011
T12000, VDT & 17°
MOT12000T20
EXTERNAL PLUMBING 71
OPTIONAL REMOTE FILTER 72
COOLER & FILTER LINES SPECIFICATIONS 72
SPEED SENSOR INSTALLATION 73
OPERATION OF THE T12000 TRANSMISSION 75
THE TRANSMISSION ASSEMBLY 75
THE CONVERTER, PUMP DRIVE SECTION AND PRESSURE REGULATING VALVE 76
THE INPUT SHAFT AND DIRECTIONAL CLUTCHES 77
THE RANGE CLUTCHES 78
THE OUTPUT SECTION 78
THE TRANSMISSION CONTROLS (REFER TO HYDRAULIC DIAGRAM) 79
ELECTRIC SOLENOID CONTROLS 80
3-SPEED TRANSIMISSION 80
3-SPEED TRANSMISSION 80
STANDARD 4-SPEED TRANSMISSION (1, 3, 5, 6 􀂧 6-SPEED) 80
ALTERNATIVE 4-SPEED TRANSMISSION, MODEL T12496 ONLY (1, 3, 4, 5 􀂧 6-SPEED) 80
6-SPEED TRANSMISSION 81
POWERFLOWS, ACTIVATED SOLENOIDS AND HYDRAULIC CIRCUIT 82
3-SPEED TRANSMISSION 82
NEUTRAL AND 3RD CLUTCH ENGAGED 82
FORWARD 1ST SPEED 84
FORWARD 2ND SPEED 86
FORWARD 3RD SPEED 88
REVERSE 1ST SPEED 90
4-SPEED TRANSMISSION 92
STANDARD 4-SPEED TRANSMISSION 92
ALTERNATIVE 4-SPEED TRANSMISSION 105
6-SPEED TRANSMISSION 117
NEUTRAL AND 3RD CLUTCH ENGAGED 117
FORWARD 1ST SPEED 119
FORWARD 2ND SPEED 121
FORWARD 3RD SPEED 123
FORWARD 4TH SPEED 125
FORWARD 5TH SPEED 127
FORWARD 6TH SPEED 129
REVERSE 1ST SPEED 131
GEAR AND CLUTCH LAY-OUT (3-SPEED) 133
GEAR AND CLUTCH LAY-OUT (4-SPEED AND 6-SPEED) 134
ASSEMBLY INSTRUCTION 135
T12000 – 3, 4, 6 speed 135
TRANSMISSION COMPLETE 141
DISASSEMBLY 141
ASSEMBLY 155
1ST CLUTCH 172
DISASSEMBLY 172
ASSEMBLY 176
2ND CLUTCH 182
DISASSEMBLY 182
ASSEMBLY 187
4TH CLUTCH 194
DISASSEMBLY 194
ASSEMBLY 199
3RD CLUTCH 206
DISASSEMBLY 206
05042011
T12000, VDT & 17°
MOT12000T20
5 Maintenance and Repair manual and installation guide
ASSEMBLY 210
REVERSE CLUTCH 216
DISASSEMBLY 216
ASSEMBLY 220
FORWARD CLUTCH 225
DISASSEMBLY 225
ASSEMBLY 229
REGULATOR VALVE 234
DISASSEMBLY 234
ASSEMBLY 235
DUAL MODULATED VELVE ASSEMBLY 236
DISASSEMBLY 236
ASSEMBLY 237
SPACER PLATE 241
DISASSEMBLY 241
ASSEMBLY 246
FRONT OUTPUT FLANGE 252
DISASSEMBLY 252
ASSEMBLY 254
CONVERTER HOUSING 256
DISASSEMBLY 256
ASSEMBLY 259
SINGLE MODULATION AND HYDRAULIC REMOVAL 262
SINGLE MODULATED VALVE ASSEMBLY 265
DISASSEMBLY 265
ASSEMBLY 268
HYDRAULIC INCHING REMOVAL 270
DISASSEMBLY 270
ASSEMBLY 273
SINGLE MODULATION AND HYDRAULIC INCHING INSTALLATION 276
OPTIONS 279
ELECTRIC CONTROL-SINGLE MODULATION HYDRAULIC ACTUATED INCHING 279
SECTIONAL VIEWS AND PARTS IDENTIFICATION 279
MT SECTION 284
SECTIONAL VIEWS AND PARTS IDENTIFICATION 284
ASSEMBLY INSTRUCTIONS 284
MT CROSS SECTION AND ASSEMBLY INSTRUCTIONS 286
VDT 12000 287
3 SHAFT DROP BOX 287
4 SHAFT DROP BOX 288
3 SHAFT 289
4 SHAFT 290
4° SHAFT DROP BOX 291
DISASSEMBLY 291
ASSEMBLY 300
VDT 17 DEGREES 308
GENERAL BEARING INSTALLATION PROCEDURE 309
TAPER BEARING ADJUSTMENT 309
INPUT SHAFT TAPER BEARING ADJUSTMENT 312
17° DROP BOX 313
DISASSEMBLY 313
ASSEMBLY 320
INPUT SHAFT 330
DISASSEMBLY 330
ASSEMBLY 331

DESCRIPTION:

Dana Spicer T12000 3,4,6-speed Intermediate Drop VDT12000 Transmission Service Manual 907397-b – PDF DOWNLOAD

NOTICE:
All information mentioned in the and Service manual T12000 Powershift Transmission 3, 4 & 6 Speed Intermediate
Drop is valid, unless otherwise specified in this 17° Drop Box and VDT.

FOREWORD:

• This manual has been prepared to provide the customer and the maintenance personnel with information and instructions on the maintenance and repair of the SPICER OFF-HIGHWAY PRODUCTS product.
  Extreme care has been exercised in the design, selection of materials, and manufacturing of these units.
• The slight outlay in personal attention and cost required to provide regular and proper lubrication, inspection at stated intervals, and such adjustments as may be indicated will be reimbursed many times in low cost operation and trouble free service.
• In order to become familiar with the various parts of the product, its principle of operation, troubleshooting and
  adjustments, it is urged that the mechanic studies the instructions in this manual carefully and uses it as a reference
  when performing maintenance and repair operations.
• Whenever repair or replacement of component parts is required, only SPICER OFF-HIGHWAY PRODUCTS approved
  parts as listed in the applicable parts manual should be used. Use of “will-fit” or non-approved parts may endanger
  proper operation and performance of the equipment. SPICER OFF-HIGHWAY PRODUCTS does not warrant repair
  or replacement parts, nor failures resulting from the use of parts which are not supplied by or approved by SPICER
  OFF-HIGHWAY PRODUCTS.

SAFETY PRECAUTIONS:

To reduce the chance of personal injury and/or property damage, the following instruction must be carefully observed.
Proper service and repair are important to the safety of the service technician and the safe, reliable operation of the
machine. If replacement parts are required the part must be replaced by a spare part which has the same part number
or with an equivalent part. Do not use a spare part of lesser quality.

• The service procedures recommended in this manual are effective methods for performing service and repair. Some
  of these procedures require the use of tools specifically designed for the purpose.
• Accordingly, anyone who intends to use a spare part, service procedure or tool, which is not recommended by SPICER
  OFF-HIGHWAY PRODUCTS, must first determine that neither his safety nor the safe operation of the machine
  will be jeopardized by the spare part, service procedure or tool selected.

IMAGES PREVIEW OF THE MANUAL: