Detroit Diesel Series 60 EPA07 Operator Manual – PDF DOWNLOAD

Detroit Diesel Series 60 EPA07 Operator Manual – PDF DOWNLOAD

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Detroit Diesel Series 60 EPA07 Operator Manual – PDF DOWNLOAD

Language : English
Pages : 157
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Detroit Diesel Series 60 EPA07 Operator Manual – PDF DOWNLOAD

INTRODUCTION 1
NON-GENUINE AND REBUILT COMPONENT QUALITY ALERT 1
PERSONNEL REQUIREMENTS 2
ENGINE CONVERSIONS AND MODIFICATIONS 2
CAUTION SUMMARY 3
ENGINE OPERATION 3
PREVENTIVE MAINTENANCE 5
ELECTRICAL SYSTEM 9
COOLING SYSTEM 9
AIR INTAKE SYSTEM 10
FUEL SYSTEM 11
COMPRESSED AIR 12
STARTING AIDS 13
LUBRICATING OIL AND FILTERS 14
AFTERTREATMENT SYSTEM 14
ENGINE IDENTIFICATION 16
ENGINE COMPONENTS 16
ENGINE MODEL AND SERIAL NUMBER DESIGINATON 18
CERTIFICATION LABEL 19
OPERATING INSTRUCTIONS FOR STARTING THE ENGINE 20
FIRST TIME START PREPARATION 20
SYSTEM CHECKS 20
COOLING SYSTEM CHECKS ” 20
LUBRICATION SYSTEM CHECKS 21
CHECKING THE OIL LEVEL 21
EXTENDED STORAGE 22
FUEL SYSTEM CHECKS 22
ADDING FUEL 23
PRIMING THE FUEL SYSTEM 23
OTHER CHECKS 24
STARTING THE ENGINE FOR THE FIRST TIME 24
ELECTRIC STARTER 26
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RUNNING THE ENGINE 26
OIL PRESSURE 26
WARM-UP 27
INSPECTION 27
TRANSMISSION 27
FLUID LEAKS 27
CRANKCASE 27
TURBOCHARGER 27
AVOID UNNECESSARY IDLING 27
STOPPING THE ENGINE , 28
EMERGENCY JUMP STARTING 28
ROUTINE ENGINE START 29
STARTING THE ENGINE-ROUTINE 29
CHECKING THE COOLANT LEVEL (COLD CHECK) 30
CHECKING THE COOLANT LEVEL (HOT CHECK) 31
MONITORING ENGINE OPERATION 31
BATTERY CHARGE 31
OIL PRESSURE 32
EXCESSIVE IDLING 32
CHANGING THE IDLE SPEED 32
SHUTTING DOWN THE ENGINE 32
SHUTTING DOWN AFTER HIGH LOAD OPERATION 33
EMERGENCY RUNNING MODE 33
STOP ENGINE OVERRIDE OPTION 33
COLD WEATHER OPERATION 34
WINTER FRONTS 34
DDEC VI SYSTEM 35
MOTOR CONTROL MODULE 35
COMMON POWERTRAIN CONTROLLER 36
DDEC FEATURES 37
CRUISE CONTROL 37
DATA RECORDING CAPABILITY 39
ENGINE BRAKES 39
ENGINE PROTECTION 40
CALIFORNIA ENGINE IDLE LIMITING 40
IDLE SHUTDOWN TIMER 41
DDEC VI OPERATION 41
STOP ENGINE OVERRIDE SWITCH 42
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EPA 07 SERIES 60 ENGINE OPERATOR’S lvfANUAL
IMMEDIATE SPEED REDUCTION 43
RED STOP LAMP 43
DIAGNOSTIC TOOL 43
FLASHING MALFUNCTION CODES 43
ACTIVE CODES , 45
INACTIVE CODES 45
DDEC VI ENGINE DRIVING TIPS 46
ACCELERATING THE VEHICLE 46
CRUISE CONTROL 46
ENGINE BRAKES AND CRUISE CONTROL 48
SHIFTING 48
IDLING 49
ENGINE BRAKE SYSTEM 50
DRIVER CONTROL SWITCHES 50
LOW/HIGH SWITCH 50
LOW/MED/HIGH SWITCH 50
CLUTCH PEDAL AND THROTTLE POSITION CONTROLS 50
ENGINE BRAKE OPERATION 50
ANTI-LOCK BRAKING SYSTEMS 51
DRIVING ON FLAT, DRY PAVEMENT 52
DESCENDING A LONG, STEEP GRADE 52
DRIVING ON WET OR SLIPPERY PAVEMENT 54
ENGINE SYSTEMS 55
FUEL SYSTEM 55
LUBRICATION SYSTEM 55
AIR SYSTEM 55
COOLING SYSTEM 55
ELECTRICAL SYSTEM 55
EXHAUST SYSTEM 55
EXHAUST GAS RECIRCULATION SYSTEM 55
AFTERTREATMENT SYSTEM 56
OPERATING REQUIREMENTS 57
MAINTENANCE 57
PARKED REGENERATION 58
HAZARDOUS APPLICATIONS 60
DPF STATIONARY REGEN ONLY::: O-DISABLED 60
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DPF STATIONARY REGEN ONLY = 1-ENABLED 60
SERVICE RECORD 61
INSTRUMENT PANEL LAMPS 62
MAINTENANCE 64
SCHEDULED INTERVALS 64
PREVENTIVE MAINTENANCE INTERVALS 74
ITEM 1 – LUBRICATING OIL 74
ITEM 2 – FUEL AND FUEL TANK 76
ITEM 3 – FUEL LINES, FLEXIBLE HOSES 77
LEAKS 77
HOSES AND FITTINGS 77
HOSE SERVICE LIFE 77
ITEM 4 — COOLING SYSTEM 78
COOLANT LEVEL 78
COOLANT INHIBITORS 78
COOLANT DRAIN INTERVAL 78
ITEM 5 – TURBOCHARGER, AIR-TO-AIR CHARGE COOLER 80
WASTEGATED TURBOCHARGERS 81
ITEM 6 – BATTERY 81
ITEM 7 – AFTERTREATMENT SYSTEM 82
ITEM 8 – DRIVE BELTS 82
V-BELTS 82
2-GROOVE POWERBAND 84
12-RIB POLY -V BELT 84
BELT REPLACEMENT 84
ITEM 9 – AIR COMPRESSOR 85
ITEM 10 – AIR CLEANER 85
AIR CLEANER REPLACEMENT 85
ITEM 11 – LUBRICATING OIL FILTERS 85
ITEM 12 – FUEL FILTERS 86
FUEL PRO® 382 FILTERS 86
SPIN-ON FILTERS 87
ITEM 13 – WATER PUMP AND COOLANT INHIBITOR
ELEMENT 87
WATER PUMP DRAIN HOLE 87
COOLANT INHIBITOR ELEMENT
ITEM 14 – CRANKING MOTOR 88
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EPA 07 SERIES 60 ENGINE OPERATOR’S i\1ANG~4L
ITEM 15 – AIR SYSTEM 88
ITEM 16 – EXHAUST SYSTEM 88
ITEM 17 – ENGINE (STEAM CLEAN) 88
ITEM 18 – RADIATOR 88
ITEM 19 – OIL PRESSURE 89
ITEM 20 – BATTERY-CHARGING ALTERNATOR 89
BOSCH® T1 ALTERNATOR SERVICE REQUIREMENTS 90
GENERAL SERVICE REQUIREMENTS – BOSCH® AND
DELCO REMY® ALTERNATORS 90
ITEM 21 – ENGINE AND TRANSMISSION MOUNTS 90
ITEM 22 – CRANKCASE PRESSURE 90
ITEM 23 – FAN HUB 90
ITEM 24 – THERMOSTATS AND SEALS 90
ITEM 25 – CRANKCASE BREATHER 91
ITEM 26 – ENGINE TUNE-UP ‘” 91
ITEM 27 – VIBRATION DAMPER 92
HOW-TO SECTION 93
HOW TO SELECT LUBRICATING OIL 93
LUBRICANT REQUIREMENTS 93
COLD WEATHER STARTING 93
SYNTHETIC OILS 94
THE USE OF SUPPLEMENTAL ADDITIVES 94
WHEN TO CHANGE OIL 94
DISPOSING OF WASTE OIL 95
HOW TO REPLACE THE LUBE OIL FILTERS 96
REPLACE SPIN-ON TYPE OIL FILTER 96
HOW TO SELECT DIESEL FUEL 97
QUALITY 98
FUEL CONTAMINATION 98
BIODIESEL 98
PROHIBITED ADDITIVES 99
USED LUBRICATING OIL 99
FUEL ADDITIVES WITH SULFUR OR SULFATED ASH 99
GASOLINE 99
HOW TO REPLACE THE FUEL FILTERS 100
REPLACE SPIN-ON TYPE PRIMARY OR SECONDARY FUEL
FILTER ELEMENTS 100
REPLACE FUELIWATER SEPARATOR ELEMENT 102
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REPLACE FUEL PRO® 382/382E FUEL FILTER ELEMENT 102
ENGINE OUT OF FUEL – HOW TO RESTART 105
ENGINES WITH SPIN-ON FILTERS 105
ENGINES WITH FUEL PRO FILTERS 105
HOW TO CLEAN THE ENGINE 106
HIGH-PRESSURE CLEANING EQUIPMENT 106
HOW TO CLEAN THE COOLING SYSTEM 107
DEGREASING 107
HOW TO SELECT COOLANT 108
DEFINITIONS 108
APPROVED COOLANTS 109
EG & WATER PLUS SCA INHIBITOR OR P G & WATER
PLUS SCA INHIBITOR 110
MIXING EG OR PG ANTIFREEZE AND WATER 111
RECYCLED ANTIFREEZE 111
EG/WATER + OAT INHIBITOR OR PG/WATER + OAT
INHIBITOR 112
WATER ONLY + SCA OR WATER ONLY + OAT INHIBITOR 112
WATER REQUIREMENTS 113
COOLANTS NOT RECOMMENDED 114
ALL ANTIFREEZES AND COOLANTS CONTAINING
PHOSPHATE 114
AUTOMOTIVE TYPE COOLANTS 114
METHYL ALCOHOL-BASED ANTIFREEZE 114
GLYCOL-BASED COOLANTS FORMULATED FOR HVAC 114
ADDITIVES NOT RECOMMENDED 114
SOLUBLE OIL ADDITIVES 114
CHROMATE ADDITIVES 114
COOLANT INHIBITOR TEST INTERVALS 115
SUPPLEMENTAL COOLANT ADDITIVES FOR FULLY
FORMULATED COOLANT 115
MAINTENANCE INTERVALS 116
SCA TEST PROCEDURES 117
COOLANT FILTERS (NON-OAT SYSTEMS) 118
DROPOUT 119
COOLANT EXTENDER INHIBITOR ADDITIVE FOR “OAT”
COOLANT 119
OAT COOLANT DRAIN INTERVAL 20
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EPA 07 SERIES 60 ENGINE OPERATOR’S J’4ANUAL
CHRONIC COOLANT SYSTEM PROBLEMS 120
DETROIT DIESEL COOLING SYSTEM MAINTENANCE
PRODUCTS 120
POWER COOL SCAS 120
POWER COOL COOLANT FILTER ELEMENTS 120
POWER COOL CLEANERS 121
SUMMARY OF COOLANT RECOMMENDATIONS 121
COOLANT LIFE OF GLYCOL COOLANT 122
COOLANT LIFE OF OAT COOLANT 122
COOLANT LIFE OF OTHER COOLANTS 122
HOW TO DRAIN AND FLUSH THE COOLING SYSTEM 123
HOSES 124
WHEN TO SERVICE THE DRY TYPE AIR CLEANER 124
TROUBLESHOOTING 125
ABNORMAL COOLANT TEMPERATURE 125
HARD STARTING 126
AFTERTREATMENT SYSTEM 127
ABNORMAL ENGINE OPERATION 128
ABNORMAL OPERATING CONDITIONS 129
ENGINE STORAGE 130
PREPARING ENGINE FOR STORAGE 130
TEMPORARY STORAGE (30 DAYS OR LESS) 130
EXTENDED STORAGE (MORE THAN 30 DAYS) 131
PROCEDURE FOR RESTORING TO SERVICE AN ENGINE
THAT HAS BEEN IN EXTENDED STORAGE 134
CUSTOMER ASSISTANCE 136
ROAD SERVICE IN THE U S OR CANADA 138
WORKING WITH DETROIT DIESEL SERVICE OUTLETS 138
STEP ONE 139
STEP TWO 139
STEP THREE 139
SPECIFICATIONS 140
FUEL AND LUBRICATING OIL REQUIREMENTS 140
OIL PAN CAPACITY 140
POWER COOL ENGINE PRODUCTS 140
POWER COOL FULLY FORMULATED lEG COOLANT 140
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2000 SUPPLEMENTAL COOLANT ADDITIVE 141
3000 SUPPLEMENTAL ADDITIVE FILTERS 141
NEED RELEASE COOLANT FILTERS 142
PLUS EXTENDED LIFE OAT COOLANT 142
PLUS EXTENDER FOR POWER COOL PLUS OAT COOLANT 142
COOLING SYSTEM CLEANERS 143
COOLANT TESTING AND ANALYSIS PRODUCTS 143
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