Deutz TD 3.6 L4, TCD 3.6 L4 Engine Workshop Manual 03123965 EN – PDF DOWNLOAD

Deutz TD 3.6 L4, TCD 3.6 L4 Engine Workshop Manual 03123965 EN – PDF DOWNLOAD

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Deutz TD 3.6 L4, TCD 3.6 L4 Engine Workshop Manual 03123965 EN – PDF DOWNLOAD

Language : English
Pages : 280
Downloadable : Yes
File Type : PDF
Size: 39.9 MB

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Deutz TD 3.6 L4, TCD 3.6 L4 Engine Workshop Manual 03123965 EN – PDF DOWNLOAD

Foreword :

● Read and observe the information in this documentation. You will avoid accidents, retain the manufacturer’s warranty and possess a fully functional and ready to operate engine.● This engine is built exclusively for purpose according to the scope of delivery – defined by the equipment manufacturer (use for the intended purpose). Any use above and beyond this is considered improper use. The manufacturer will not be liable for damages resulting from this. The user bears the sole risk.● Use for the intended purpose also includes observance of the operating, maintenance and repair instructions specified by the manufacturer. The engine may only be used, maintained and repaired by persons who are familiar with this and are aware of the risks involved.● Make sure that this documentation is available to everyone involved in the operation, maintenance and repair and that they have understood the contents.● Failure to observe this documentation may lead to malfunctions and engine damage as well as injury to persons for which the manufacturer will not accept any liability.● Prerequisite for proper maintenance and repair is the availability of all the necessary equipment, conventional and special tools and their perfect condition.● Engine parts such as springs, clamps, elastic retaining rings etc. pose an increased risk of injury when handled incorrectly. ● The pertinent rules for the prevention of accidents and other generally recognised health and safety regulations must be observed.● Maximum economy, reliability and long life is only guaranteed when using DEUTZ original parts.

TABLE OF CONTENTS:

Deutz TD 3.6 L4, TCD 3.6 L4 Engine Workshop Manual 03123965 EN – PDF DOWNLOAD

Workshop Manual ………………………………………………………… 1
1 Foreword………………………………………………………….. 3
2 General…………………………………………………………… 7
3 Safety information / User information………………………………… 11
5 Job card overview………………………………………………….. 19
5.1 Sorted alphabetically…………………………………………….. 19
5.2 Sorted numerically……………………………………………….. 25
6 Job cards…………………………………………………………. 31
Renewing the crankshaft sealing ring (flywheel side)………………………… 33
Removing and installing the gasket housing…………………………………. 37
Removing and installing the transfer line………………………………….. 41
Oil measuring device…………………………………………………….. 45
Line…………………………………………………………………… 47
Removing and installing the lubricating oil pan…………………………….. 49
Closing parts…………………………………………………………… 55
Oil filling…………………………………………………………….. 57
Removing and installing the flywheel (Fastening parts)………………………. 59
Removing and installing the cylinder head cover…………………………….. 63
Holder…………………………………………………………………. 67
Intermediate gear……………………………………………………….. 69
Removing and installing the lubricating oil cooler………………………….. 71
Lubricant oil filter console……………………………………………… 75
Removing and installing the oil suction pipe……………………………….. 77
Removing and installing the lubricating oil line (exhaust turbocharger)……….. 81
Removing and installing the lubricating oil line (exhaust turbocharger)……….. 85
Removing and installing the lubricating oil return line (exhaust turbocharger)…. 89
Removing and installing the lubricating oil return line (exhaust turbocharger)…. 95
Removing and installing the high-pressure pump………………………………101
Removing and installing the injector……………………………………….107
Fuel pre-filter………………………………………………………….113
Fuel filter……………………………………………………………..115
Fuel line……………………………………………………………….117
Supply pump (Fuel)……………………………………………………….119
Removing and installing the rail…………………………………………..121
Removing and installing the fuel line (injector, rail, high-pressure pump)……..131
Removing and install the charge air line……………………………………137
Removing and installing charge air manifold…………………………………141
Pressure transmitter / temperature pressure transmitter (charge air)…………..145
Intake nozzle (exhaust turbocharger)……………………………………….147
Charge air manifold………………………………………………………149
Charge air line………………………………………………………….151
V-rib belt pulley………………………………………………………..153
Drive components…………………………………………………………155
V-rib belt pulley………………………………………………………..157
Removing and installing the thermostat……………………………………..159
Checking the thermostat (in the removed state)………………………………163
Line……………………………………………………………………167
Line……………………………………………………………………169
Line……………………………………………………………………171
Pressure fan…………………………………………………………….173
Removing and installing the exhaust line……………………………………175
Removing and installing the exhaust line……………………………………179
Connection (Crankcase housing, exhaust gas circulation, coolant line)………….183
Compensator structure (Exhaust line)……………………………………….185
Line (Thermostat housing, exhaust gas circulation, coolant line)………………187
Removing and installing the turbocharger……………………………………189
Removing and installing the turbocharger……………………………………193
Exhaust manifold (exhaust turbocharger)…………………………………….197
Exhaust manifold (exhaust turbocharger)…………………………………….199
Exhaust manifold (exhaust turbocharger)…………………………………….201
Removing and installing the belt tensioner (V-rib belt, level 1)………………203
Removing and installing the generator (Clamping latch)……………………….207
Removing and installing the generator (Fastening parts)………………………211
Removing and installing the console (V-rib belt, level 1)…………………….215
Removing and installing the starter………………………………………..219
Removing and installing the starter………………………………………..223
Generator……………………………………………………………….227
Generator……………………………………………………………….229
Engine mounting………………………………………………………….231
Engine mounting………………………………………………………….233
Engine mounting………………………………………………………….235
Impulse transmitter (camshaft)…………………………………………….237
Removing and installing the connection housing………………………………239
Removing and installing the connection housing………………………………243
Removing and installing the connection housing………………………………247
Removing and installing the connection housing………………………………251
Removing and installing the connection housing………………………………255
Connection housing……………………………………………………….259
Removing and installing the glow plugs……………………………………..261
Console…………………………………………………………………265
Removing and installing hydraulic pump drive………………………………..267
8 Special tools………………………………………………………….271