Drexel R60-SL CBD SwingMast Forklift Operator's & Maintenance Manual 1422981

Drexel R60-SL CBD SwingMast Forklift Operator’s & Maintenance Manual 1422981 – PDF DOWNLOAD

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Drexel R60-SL CBD SwingMast Forklift Operator’s & Maintenance Manual 1422981 – PDF DOWNLOAD

Language : English
Pages : 121
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Drexel R60-SL CBD SwingMast Forklift Operator’s & Maintenance Manual 1422981 – PDF DOWNLOAD

SAFETY
SAFETY PRECAUTIONS S-1
SITE SUPERVISION S-2
OPERATOR S-3
Seat Belt S-4
Parking Brake S-5
TIPPING HAZARDS S-5
Longitudinal Tipping Can Occur When: S-6
Lateral Tipping Can Occur When: S-6
TRAVELING AND LOAD HANDLING S-7
SPEED S-8
VISIBILITY S-8
BATTERY CARE S-8
SERVICE REPAIR S-10
SAFETY LABELS S-11
General S-11
FIRE EXTINGUISHER S-16
ADDITIONAL PUBLICATIONS S-16
DESCRIPTION AND SPECIFICATIONS
INTRODUCTION 1-1
DESCRIPTION 1-1
FUNCTIONAL DESCRIPTION 1-2
Frame 1-2
Powerplant 1-3
Drive Train 1-3
Electrical System 1-3
WARNINGS AND CAUTIONS 1-4
Warnings 1-4
Cautions 1-4
OPERATING PRECAUTIONS 1-4
TIPPING HAZARDS 1-8
SERVICING PRECAUTIONS 1-10
IDENTIFICATION PLATE 1-12
ITEMS FURNISHED 1-13
ITEMS REQUIRED 1-13
TOOLS AND TEST EQUIPMENT 1-13
PREPARATION FOR USE 1-13
PREPARATION FOR RESHIPMENT 1-13
STORAGE 1-13
OPERATING INSTRUCTIONS
INTRODUCTION 2-1
OPERATING CONTROLS (SEE FIGURE 2-1) 2-1
STARTING AND DRIVING THE TRUCK 2-3
STARTING THE ENGINE IN VERY COLD TEMPERATURES 2-4
OPERATING THE HYDRAULIC FUNCTIONS 2-4
DEPOSITING A LOAD 2-6
RETRIEVING A LOAD 2-6
OPERATOR’S SEAT ADJUSTMENT 2-8
MANUAL FORK ADJUSTMENT 2-8
OPERATOR’S CHECKOUT LIST 2-9
FAIL SAFE MAST OVERRIDE 2-10
PREVENTATIVE MAINTENANCE
GENERAL 3-1
VISUAL CHECKS 3-1
LUBRICATION INSTRUCTIONS 3-4
PROCEDURES 3-4
Engine Oil Level Check 3-4
Transmission Fluid Level Check 3-5
Hydraulic Oil Level Check 3-5
Fuel-Water Separator Check 3-6
Fuel-Water Separator Element Replace ment 3-6
Engine Oil Filter Replacement 3-7
Transmission Fluid Filter Replacement 3-7
Fuel Filter Replacement 3-8
Hydraulic Fluid Filter Replacement 3-8
Parking Brake Test 3-9
Parking Brake Adjustment 3-9
Air Filter Check 3-9
Air Filter Element Replacement 3-10
CORRECTIVE MAINTENANCE
GENERAL MAINTENANCE 4-1
Replacement of Alternator Belt 4-1
Replacement of Blower Belt 4-2
CAB REMOVAL 4-2
DRIVE AXLE MAINTENANCE 4-4
REMOVAL 4-4
Installation 4-5
Removal and Replacement of Brake Discs 4-5
Disassembly and Assembly of Planetary System 4-5
Adjustment of Bevel Gear Set 4-5
Disassembly of Differential 4-5
Assembly of Differential 4-5
REMOVAL OF ENGINE AND TRANSMISSION 4-6
INSTALLATION OF ENGINE AND TRANSMISSION 4-7
ENGINE MAINTENANCE 4-7
TRANSMISSION MAINTENANCE 4-7
STEER AXLE MAINTENANCE 4-7
Removal of Steer Axle 4-7
Installation of Steer Axle 4-8
Disassembly of Wheel Hub 4-8
Reassembly of Wheel Hub 4-9
Disassembly of Steering Knuckle 4-9
Reassembly of Steering Knuckle 4-10
Removal of Steering Cylinder 4-11
Installation of Steering Cylinder 4-11
BRAKE SYSTEM MAINTENANCE 4-12
Bleeding the Brakes 4-12
Adjustment of Brake Linkage 4-12
Adjustment of Parking Brake 4-13
BATTERY MAINTENANCE 4-13
PIVOT/SIDESHIFT MAINTENANCE 4-14
Removal of Pivot Arm 4-14
Installation of Pivot Arm 4-14
Removal of Pivot Cylinder 4-14
Installation of Pivot Cylinder 4-14
Adjustment of Sideshift Chain 4-15
Removal of Sideshift Cylinder 4-15
Installation of Sideshift Cylinder 4-15
Replacement of Sideshift Bearings 4-15
FRONT END ADJUSTMENT PROCEDURES 4-21
Tilt Adjustment 4-21
Pivot Adjustment 4-21
Shift Adjustment 4-22
HYDRAULIC PUMP MAINTENANCE 4-23
Removal 4-23
Installation 4-23
POWER STEERING UNIT MAINTENANCE 4-23
Removal 4-23
Installation 4-23
Disassembly 4-24
Reassembly 4-27
MAST MAINTENANCE 4-32
Removal 4-32
Installation 4-32
Racking Adjustment 4-33
Theory of Operation 4-33
Adjustment of Carriage Side Rollers 4-34
Adjustment of Rail Guide Rollers 4-34
Adjustment of Chain 4-35
Disassembly of Mast 4-35
Disassembly of Primary Cylinder 4-36
Reassembly of Primary Cylinder 4-37
Disassembly of Secondary Cylinder 4-37
Reassembly of Secondary Cylinder 4-38
Bleeding the Mast Cylinder 4-39
TROUBLESHOOTING
INTRODUCTION 5-1
HYDRAULIC SYSTEM, PIVOT AND SHIFT 5-1
HYDRAULIC SYSTEM, POWER STEERING 5-1
HYDRAULIC SYSTEM, MAST 5-2
HYDRAULIC SYSTEM, BRAKE SYSTEM 5-4
DRIVE SYSTEM 5-5
APPENDIX A-H
APPENDIX I-P
APPENDIX Q-Z