Drexel R60SL LPG Series Base IPB SwingMast Lift Truck Parts Manual 1409266 – PDF DOWNLOAD

Drexel R60SL LPG Series Base IPB SwingMast Lift Truck Parts Manual 1409266 – PDF DOWNLOAD

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Drexel R60SL LPG Series Base IPB SwingMast Lift Truck Parts Manual 1409266 – PDF DOWNLOAD

Language : English
Pages : 506
Downloadable : Yes
File Type : PDF

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Drexel R60SL LPG Series Base IPB SwingMast Lift Truck Parts Manual 1409266 – PDF DOWNLOAD

General 8-11
Abbreviations 8-11
Phantoms/ Reference Parts 8-11
Task Groups/Assemblies 8-11
Drive Axle Installation, DA326-A 8-14
Figure 8-1: Drive Axle Installation, DA326-A 8-15
U-joint Installation, DA322 1-A 8-18
Figure 8-2: U-joint Installation, DA322 1-A 8-19
Drive Axle, Modified, DA322-A 8-22
Figure 8-3: Drive Axle, Modified, DA322-A 8-23
Disk Brake Service, p/n: 1415954-A 8-24
Figure 8-4: Disk Brake Service, p/n: 1415954-A 8-25
Differential Breakdown, p/n: 1410322-A 8-26
Differential Breakdown, p/n: 1410322-A (continued) 8-27
Figure 8-5: Differential Breakdown, p/n: 1410322-A 8-29
Axle Breakdown, p/n: 1415946-A 8-30
Axle Breakdown, p/n: 1415946-A (Continued) 8-31
Figure 8-6: Axle Breakdown, p/n: 1415946-A 8-33
Housing and Covers, Service, p/n: 1415933-A 8-34
Figure 8-7: Housing and Covers, Service, p/n: 1415933-A 8-35
Master Cylinder Tube Installation, DA469-A 8-38
Figure 8-8: Master Cylinder Tube Installation, DA469-A 8-39
D A Brake Tube Installation, DA324-A 8-42
Figure 8-9: D A Brake Tube Installation, DA324-A 8-43
Park Brake Cable Connection, DA481-A 8-46
Figure 8-10: Park Brake Cable Connection, DA481-A 8-47
Brake Pedal Sub-Assembly, OH467-C 8-50
Figure 8-11: Brake Pedal Sub-Assembly, OH467-C 8-51
Brake Linkage Installation, OH396-B 8-54
Figure 8-12: Brake Linkage Installation, OH396-B 8-55
Master Cylinder, Brake, p/n: 1407337-A 8-56
Figure 8-13: Master Cylinder, Brake, pin: 1407337-A 8-56
Brake Line Installation, OH405-B 8-58
Figure 8-14: Brake Line Installation, OH405-B 8-59
Lower Cam Sub-Assembly, OH466-C 8-61
Figure 8-15: Lower Cam Sub-Assembly, OH466-C 8-61
Park Brake Installation, DA326 1-A 8-64
Figure 8-16: Park Brake Installation, DA326 1-A : : : : 8°65
Park Brake Installation, OH391-B 8-68
Figure 8-17: Park Brake Installation, OH391-B 8-69
Park Brake Switch Assembly, OH465-B 8-72
Figure 8-18: Park Brake Switch Assembly, OH465-B 8-73
Steer Axle Installation, SA478-A 8-76
Figure 8-19: Steer Axle Installation, SA478-A 8-77
Steer Axle Assembly, p/n: 1407432-D 8-78
Figure 8-20: Steer Axle Assembly, p/n: 1407432-D (sheet 1 of 2) 8-79
Figure 8-21: Steer Axle Assembly, p/n: 1407432-D (sheet 2 of 2) 8-81
Steering Cylinder, p/n: 2805184-A 8-82
Figure 8-22: Steering Cylinder, p/n: 2805184-A 8-83
Axle Oscillation Pad Installation, SA457-A 8-85
Figure 8-23: Axle Oscillation Pad Installation, SA457-A 8-85
Rear Tires and Nuts, SA361-A 8-87
Figure 8-24: Rear Tires and Nuts, SA361-A 8-87
Steering Tire and Wheel Assembly, p/n: 1400854-B 8-88
Figure 8-25: Steering Tire and Wheel Assembly, p/n: 1400854-B 8-88
Drive Tire Nut Re-torque, IA492-E 8-90
Figure 8-26: Drive Tire Nut Re-torque, IA492-E 8-91
Accelerator Pedal Assembly, OH4 76-C 8-93
Figure 8-27: Accelerator Pedal Assembly, OH476-C 8-93
Accelerator Cable Installation, OH404-A 8-96
Figure 8-28: Accelerator Cable Installation, OH404-A 8-97
Silicone Insulation Pins, OH392 1-A 8-99
Figure 8-29: Silicone Insulation Pins, OH392 1-A 8-99
Front Engine Mount Sub-Assembly, ET314-A 8-102
Figure 8-30: Front Engine Mount Sub-Assembly, ET314-A 8-103
Engine Mount Installation, ET315-A 8-106
Figure 8-31: Engine Mount Installation, ET315-A 8-107
Engine and Transmission Mounting, ET356-A 8-110
Figure 8-32: Engine and Transmission Mounting, ET356-A 8-111
Engine/Transmission Sub-Installation, ET441 1-A 8-114
Figure 8-33: Engine/Transmission Sub-Installation, ET 441 1-A 8-115
Engine/Transmission Mount Installation, ET341 5-A 8-118
Figure 8-34: Engine/Transmission Mount Installation ET341 5-A 8-119
Regulator Installation, ET443 2-A 8-122
Figure 8-35: Regulator Installation, ET443 2-A 8-123
Eng /Trans Component Installation, ET 415 1-A 8-126
Figure 8-36: Eng /Trans Component Installation, ET415 1-A 8-127
Inch Bracket Installation, ET352-A 8-130
Figure 8-37: Inch Bracket Installation, ET352-A 8-131
Transmission Filter Lines Installation, ET474-A 8-134
Figure 8-38: Transmission Filter Lines Installation, ET474-A 8-135
Transmission Remote Filter, ET345 3-A • 8-138
Figure 8-39: Transmission Remote Filter, ET345 3-A 8-139
Hydraulic Pump Sub-Assembly, ET440-A 8-142
Figure 8-40: Hydraulic Pump Sub-Assembly, ET440-A 8-143
Tandem Gear Pump Service, p/n: 1409398-A 8-145
Figure 8-41: Tandem Gear Pump Service, p/n: 1409398-A 8-145
Transmission Drain Port Line, ET450-A 8-148
Figure 8-42: Transmission Drain Port Line, ET450-A 8-149
Dipstick Installation, ET353 1-A 8-152
Figure 8-43: Dipstick Installation, ET353 1-A 8-153
Transmission Installation, ET501-A 8-156
Figure 8-44: Transmission Installation, ET501-A 8-157
Torque Converter Installation, ET346 1-A 8-160
Figure 8-45: Torque Converter Installation, ET346 1-A 8-161
Air Intake Hose Bracket, ET502-A 8-164
Figure 8-46: Air Intake Hose Bracket, ET502-A 8-165
Engine Filter Lines Installation, ET345 6-A 8-168
Figure 8-47: Engine Filter Lines Installation, ET345 6-A 8-169
Engine Sump Drain, ET507-A 8-172
Figure 8-48: Engine Sump Drain, ET507-A 8-173
Alternator Installation, ET443 1-A 8-176
Figure 8-49: Alternator Installation, ET443 1-A 8-177
Accelerator Lever Adjustment, ET351 1-A 8-180
Figure 8-50: Accelerator Lever Adjustment, ET351 1-A 8-181
Air Filter Installation, Al340-A 8-184
Figure 8-51: Air Filter Installation, Al340-A 8-185
Fuel System Installation, FG504 8-188
Cooling Hose Installation, CG500-A 8-192
Figure 8-53: Cooling Hose Installation, CG500 8-193
Radiator Installation, CG503-A 8-196
Figure 8-54: Radiator Installation, CG503-A 8-197
Cooling Hoses Installation, CG506-A 8-200
Figure 8-55: Cooling Hoses Installation, CG506 8-201
Overflow Hose Installation, CG508-A 8-204
Figure 8-56: Overflow Hose Installation, CG508-A : : 8°205
Muffler Installation, EX310 8-208
Figure 8-57: Muffler Installation, EX310 8-209
Filter Tray Sub-Assembly Installation, FT305 1-A 8-212
Figure 8-58: Filter Tray Sub-Assembly Installation, FT305 1-A 8-213
Filter Tray Sub-Assembly, FT376 1 8-216
Figure 8-59: Filter Tray Sub-Assembly FT376 1 8-217
Engine Oil Filter Sub-Assembly, FT387 1 8-220
Figure 8-60: Engine Oil Filter Sub-Assembly, FT387 1 8-221
Transmission Filter Sub-Assembly, FT388-A 8-224
Figure 8-61: Transmission Filter Sub-Assembly, FT388-A 8-225
Dash Panel Installation, OH380 8-228
Figure 8-62: Dash Panel Installation, OH380 8-229
Instrument Panel Assembly STD, p/n: 1411580-B 8-230
Instrument Panel Assembly, p/n:1411580-B (continued) 8-231
Figure 8-63: Instrument Panel Assembly, Standard, p/n: 1411580-B 8-233
Console Installation, OH420 8-236
Figure 8-64: Console Installation, OH420 8-237
Console Sub-Assembly, OH389-C 8-240
Figure 8-65: Console Sub-Assembly, OH389-C 8-241
Steer Column Installation, OH422 1 8-244
Figure 8-66: Steer Column Installation, OH422 1 8-245
Steer Column Sub-Assembly, OH399 1 8-248
Figure 8-67: Steer Column Sub-Assembly, OH399 1 8-249
Wire, Wheel Installation, OH384-D 8-252
Figure 8-68: Wire, Wheel Installation, OH384-D 8-253
Orbitrol Installation, OH403-B 8-256
Figure 8-69: Orbitrol Installation, OH403-B 8-257
Orbitrol Sub-Assembly, OH365-B 8-260
Figure 8-70: Orbitrol Sub-Assembly, OH365-B 8-261
Steering Control Unit, p/n: 1404339-B 8-262
Figure 8-71: Steering Control Unit, p/n: 1404339-B 8-263
Steering Lines Frame Installation, HY338-C 8-266
Figure 8-72: Steering Lines Frame Installation, HY338-C 8-267
Steer Lines Rear Installation, HY339 1 8-270
Figure 8-73: Steer Lines Rear Installation, HY339 1 8-271
Horn Installation, EL373 1-A 8-27 4
Figure 8-74: Horn Installation, EL373 1-A 8-275
Joystick Installation, OH402-B 8-277
Figure 8-75: Joystick Installation, OH402-B 8-277
Joystick Assembly, OH378-B 8-280
Figure 8-76: Joystick Assembly, OH378-B 8-281
Joystick Cable to Valve, OH381-D 8-284
Figure 8-77: Joystick Cable to Valve, OH381-D 8-285
Seat Installation, OH397-F 8-288
Figure 8-78: Seat Installation, OH397-F 8-289
Fuse Panel Door Installation, OH395 1-B 8-292
Figure 8-79: Fuse Panel Door Installation, OH395 1-B 8-293
Fuse Panel Door Assembly, p/n: 1410127-A 8-294
Figure 8-80: Fuse Panel Door Assembly, p/n: 1410127-A 8-295
Wire Harness Installation, EL430 8-298
Figure 8-81: Wire Harness Installation, EL430 8-299
Wire Harness Routing, Front, EL373-A 8-302
Figure 8-82: Wire Harness Routing, Front, EL373-A 8-303
Wire Harness, Left Side, EL451 8-306
Figure 8-83: Wire Harness – Left Side, EL451 8-307
Overhead Guard Ground Installation, EL431 1 8-31 O
Figure 8-84: Overhead Guard Ground Installation, EL431 1 8-311
Fluids and Lubricants, FL448 8-314
Figure 8-85: Fluids and Lubricants, FL448 8-315
Hydraulic Tank Installation, HY309-D 8-318
Figure 8-86: Hydraulic Tank Installation, HY309-D 8-319
Hydraulic Tank Assembly, p/n: 1414745-A 8-320
Figure 8-87: Hydraulic Tank Assembly, p/n: 1414745-A 8-321
Drain Lines Installation, HY318-B 8-324
Figure 8-88: Drain Lines Installation, HY318-B 8-325
Drain Plate Sub-Assembly, HY317-B 8-327
Figure 8-89: Drain Plate Sub-Assembly, HY317-B 8-327
Valve to Manifold Hose Installation, HY303-D 8-330
Figure 8-90: Valve to Manifold Hose Installation, HY303-D 8-331
Stack Valve, Low Hose Installation, HY304-C 8-334
Figure 8-91: Stack Valve, Low Hose Installation, HY304-C 8-335
Filter Assembly, 10 Micron, p/n: 1408618-A 8-336
Figure 8-92: Filter Assembly, 10 Micron, p/n: 1408618-A 8-336
Stack Valve Installation, HY 416-8 8-338
Figure 8-93: Stack Valve Installation, HY416-B 8-339
Control Valve Assembly, p/n: 1410228-A 8-340
Figure 8-94: Control Valve Assembly, p/n: 1410228-A 8-341
Valve Spool, 4 Function, p/n: 1408724-A 8-342
Valve Spool, 4 Function, p/n: 1408724-A (Continued) 8-343
Figure 8-95: Valve Spool, 4 Function, p/n: 1408724-A 8-345
Hydraulic Hose Installation, HY325-A 8-348
Figure 8-96: Hydraulic Hose Installation, HY325-A 8-349
Hydraulic Hose Routing, HY310-A 8-352
Figure 8-97: Hydraulic Hose Routing, HY310-A 8-353
Umbilical Manifold Installation, HY368 2-C 8-356
Figure 8-98: Umbilical Manifold Installation, HY368 2-C 8-357
Umbilical Assembly, p/n: 1409002-B 8-358
Figure 8-99: Umbilical Assembly, p/n: 1409002-8 • 8-359
Pivot and Shift Installation, PS437-A 8-362
Figure 8-100: Pivot and Shift Installation, PS437-A 8-363
Pivot Manifold Installation, PS471-A 8-366
Figure 8-101: Pivot Manifold Installation, PS471-A 8-367
Pivot Cylinder Installation, PS426-A 8-370
Figure 8-102: Pivot Cylinder Installation, PS426-A 8-371
Pivot Cylinder Breakdown, p/n: 1407231-A 8-372
Figure 8-103: Pivot Cylinder Breakdown, p/n: 1407231-A 8-373
Pivot and Shift Hose Installation, PS436-A 8-376
Figure 8-104: Pivot and Shift Hose Installation, PS436-A 8-377
Pivot, Shift and Tilt Lines, PS442-A 8-380
Figure 8-105: Pivot, Shift and Tilt Lines, PS442-A 8-381
Tilt Cylinder Line Installation, PS473-A 8-384
Figure 8-106: Tilt Cylinder Line Installation, PS473-A 8-385
Pivot Seal Installation, PS419-A : 8-388
Figure 8-107: Pivot Seal Installation, PS419-A 8-389
Mast Lines Installation, Lower, PS447-A 8-392
Figure 8-108: Mast Lines Installation, Lower, PS447-A 8-393
Roller Bearing Cup Installation, PS417 1-A 8-395
Figure 8-109: Roller Bearing Cup Installation, PS417 1-A • 8-395
Radial Bushing Installation, PS417-A 8-398
Figure 8-110: Radial Bushing Installation, PS417-A , 8-399
Pivot Bearing Installation, PS419 1-A 8-402
Figure 8-111: Pivot Bearing Installation, PS419 1-A 8-403
Fixed Side Shift Chain Installation, PS425-A 8-406
Figure 8-112: Fixed Side Shift Chain Installation, PS425-A 8-407
Yoke and Chain Sheave Sub-Assembly, PS428-A 8-410
Figure 8-113: Yoke and Chain Sheave Sub-Assembly, PS428-A 8-411
Side Shift Cylinder Installation, PS423-A : 8-414
Figure 8-114: Side Shift Cylinder Installation, PS423-A 8-415
Shift Cylinder Breakdown, p/n: 1400006-8 8-416
Figure 8-115: Shift Cylinder Breakdown, p/n: 1400006-8 8-417
Side Shift Bearing Installation, PS432-A 8-420
Figure 8-116: Side Shift Bearing Installation, PS432-A 8-421
Crosshead Pivot Arm Installation, PS429-A 8-424
Figure 8-117: Crosshead Pivot Arm Installation, PS429-A 8-425
Bearing Assembly, PS421-A 8-428
Figure 8-118: Bearing Assembly, PS421-A 8-429
Side Shift Roller Bearing Installation, PS432 1-A 8-432
Figure 8-119: Side Shift Roller Bearing Installation, PS432 1-A 8-433
Stop Block Installation, PS434-A 8-436
Figure 8-120: Stop Block Installation, PS434-A 8-437
Overhead Guard Installation, OH468-B 8-440
Figure 8-121: Overhead Guard Installation, OH468-B 8-441
Overhead Guard Sub-Assembly, OH487-B 8-444
Figure 8-122: Overhead Guard Sub-Assembly, OH487-B 8-445
Overhead Guard Foam Installation, OH488-A 8-448
Figure 8-123: Overhead Guard Foam Installation, OH488-A 8-449
Floor Plate Installation, OH490-A 8-452
Figure 8-124: Floor Plate Installation, OH490-A 8-453
Access Door Installation, OH491-A 8-456
Figure 8-125: Access Door Installation, OH491-A 8-457
Fuel Outlet Covers, OH489 8-460
Figure 8-126: Fuel Outlet Covers, OH489 8-461
Rear View Mirror Installation, OH512-A 8-464
Figure 8-127: Rear View Mirror Installation, OH512-A 8-465
Brake and Tail Light Installation, OH379-C 8-468
Figure 8-128: Brake and Tail Light Installation, OH379-C 8-469
Lamp, Single Bulb, p/n: 28789-A 8-470
Figure 8-129: Lamp, Single Bulb, p/n: 28789-A 8-470
Lower Counterweight Installation, CT311 1 8-472
Figure 8-130: Lower Counterweight Installation, CT311 1 8-473
Side Counterweight Installation, CT335-A 8-476
Figure 8-131: Side Counterweight Installation, CT335-A 8-477
Rear Counterweight Sub-Assembly, CT337 8-480
Figure 8-132: Rear Counterweight Sub-Assembly, CT337 8-481
Rear Counterweight Installation, CT359 8-484
Figure 8-133: Rear Counterweight Installation, CT359 8-485
Rear Counterweight Bar Installation, CT505 8-487
Figure 8-134: Rear Counterweight Bar Installation, CT505 8-487
Standard Cover Installation, CO360 9-A 8-489
Figure 8-135: Standard Cover Installation, CO360 9-A 8-489
Rear Cover Installation, CO360 8-492
Figure 8-136: Rear Cover Installation, CO360 8-493
Side Cover and Hood Installation, CO363-A 8-496
· Figure 8-137: Side Cover and Hood Installation, CO363-A 8-497
Mast Adjustment, IA480-A 8-499
Figure 8-138: Mast Adjustment, IA480-A , 8-499
Front End Adjustment, IA479-E 8-502
Figure 8-139: Front End Adjustment, IA479-E (sheet 1 of 2) 8-503
Figure 8-140: Front End Adjustment, IA479-E (sheet 2 of 2) 8-505