DREXEL SL30/40/50 SepEx SWINGMAST VERY NARROW AISLE FORKLIFT MAINTENANCE MANUAL_F-449-0208

DREXEL SL30/40/50 SepEx SWINGMAST VERY NARROW AISLE FORKLIFT MAINTENANCE MANUAL_F-449-0208 – PDF DOWNLOAD

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DREXEL SL30/40/50 SepEx SWINGMAST VERY NARROW AISLE FORKLIFT MAINTENANCE MANUAL_F-449-0208 – PDF DOWNLOAD

Language : English
Pages : 90
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DREXEL SL30/40/50 SepEx SWINGMAST VERY NARROW AISLE FORKLIFT MAINTENANCE MANUAL_F-449-0208 – PDF DOWNLOAD

Using This Manual 1-1
Planned Maintenance 2-1
Overview 2-2
Tools or Equipment Required 2-3
Special Tools Required 2-3
Safety Equipment Required 2-3
Inspection and Maintenance Program 2-4
Inspection Program 2-4
Maintenance Program 2-5
Inspection and Maintenance Responsibilities 2-5
Operator’s Daily Checklist 2-5
Shift Inspection 2-6
Hourly Inspection Checklist 2-6
Installation Inspection 2-6
Routine Maintenance Schedule for SL Series Forklifts 2-7
Inspection and Maintenance Practices 2-7
Inspection and Maintenance Practices for SL Series
Forklift Operators 2-8
Inspection and Maintenance Practices for Authorize
Facilities ONLY 2-9
Preparing for Inspection or Maintenance 2-9
Performance Testing 2-10
Completing Performance Testing 2-11
Fork Inspection 2-12
Measuring Fork Thickness and Distortion 2-13
Mast Maintenance 2-15
Inspection Check List 2-16
Load Roller Maintenance 2-16
Chain Maintenance 2-17
Chain Inspection 2-17
Chain Lubrication 2-17
Chain Adjustment 2-18
Measuring Chain Stretch 2-18
Check Lift Operation 2-19
Check Primary Lift Chain 2-20
Checking and Adjusting Degree of Tilt 2-21
Side Shift Circuit Maintenance 2-23
Checking for Leaks 2-23
Identification Plate and Safety Warnings 2-24
Lubricating the Truck 2-25
Tilt Cylinder Clevis 2-26
Main Rotation Bearings/Gears 2-27
Traverse Countershaft Weldment 2-27
Carriage Cam Followers 2-28
Gear Racks 2-29
Fork Positioner Lubrication, Non-Side Shifting (Option) 2-30
Inspect Tires 2-31
Chunking (Chipping) or Embedded Objects 2-32
Undercutting and Uneven Wear 2-32
Flat-spotting 2-33
To Extend Tire Life 2-33
Drive Wheel Lug Nuts 2-34
Check Planetary Gear Box 2-34
Replacing Motor Brushes 2-37
Exposing the Motors 2-37
Traction Drive Motor Brushes 2-38
Lift Pump and Power Steering Motor Brushes 2-40
Check Service Disc Brakes 2-41
To Check the Brakes 2-42
Power Steering System Maintenance 2-43
Check Power Steering 2-44
Filling and Air Bleeding the Power Steering System 2-45
Lubricate Steer Wheel Knob 2-45
Check Hydraulic Functions 2-46
Check the Return-to-Neutral 2-47
Check Driver’s Seat Switch 2-48
Floor Plate Removal 2-49
SL30/40/50 Series Forklift Service Manual
Check Master Cylinder Fluid Level 2-50
Hydraulic System Maintenance 2-51
Check Hydraulic Oil Level 2-52
Change Hydraulic Oil Filter 2-54
Change Hydraulic Oil 2-55
Battery Care and Maintenance 2-57
Electrical Static Discharge 2-58
Check Batteries 2-59
To Check the Battery 2-60
Battery Charging 2-61
Lubricate Steer Wheel Bearings and Kingpins 2-62
Inspecting the Bearings, Race and Inner Seal 2-63
Check Nuts, Bolts, and Screws 2-65
Cooling Fans 2-66
Inspect Electrical Connections 2-68
Curtis Controller 2-68
General Practice 2-70