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Drexel SLT E Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1413776 – PDF DOWNLOAD
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Drexel SLT E Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1413776 – PDF DOWNLOAD
Language : English
Pages : 238
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Drexel SLT E Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1413776 – PDF DOWNLOAD
SLT30 “E Hi-Low” Series Base TOC........................................................ 3 General................................................................................. 11 Abbreviations........................................................................... 11 Phantoms / Reference Parts.............................................................. 11 Task Groups/Assemblies.................................................................. 11 Frame Position and Installation, FR12................................................... 12 Figure 8-1: Frame Position and Installation, FR12................................... 13 Frame/Shift Cylinder Bearing Installation, FR13..................................... 14 Figure 8-2: Frame/Shift Cylinder Bearing Installation, FR13..................... 15 Drive Motor Installation, DA15.......................................................... 16 Figure 8-3: Drive Motor Installation, DA15.......................................... 17 Drive Unit, Dual Chain, p/n: 1400695-A.............................................. 18 Drive Unit, Dual Chain, p/n: 1400695-A (continued).................................. 19 Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A.............................. 21 Traction Motor Modification, p/n: 1404415-D......................................... 22 Figure 8-5: Traction Motor Modification, p/n: 1404415D......................... 23 Traction Motor Assembly, p/n: 1415910A............................................. 24 Figure 8-6: Traction Motor Assembly, p/n: 1415910A............................. 25 Steer Idler Assembly, p/n: 1412460-A................................................ 26 Figure 8-7: Steer Idler Assembly, p/n: 1412460-A................................ 27 Drive Unit Sub-Assembly, DA8........................................................ 28 Figure 8-8: Drive Unit Sub-Assembly, DA8........................................ 29 Drive Wheel Installation, DA2....................................................... 30 Figure 8-9: Drive Wheel Installation, DA2....................................... 30 Chain Assembly for Steering, p/n: 1400109B......................................... 31 Figure 8-10: Chain Assembly for Steering, p/n: 1400109B........................ 31 Steer Idler Installation, DA9....................................................... 32 Figure 8-11: Steer Idler Installation, DA9...................................... 33 Lower Drive Unit Installation, DA11................................................. 34 Figure 8-12: Lower Drive Unit Installation, DA11................................ 34 Press Drive Plate Studs, DA14....................................................... 35 Figure 8-13: Press Drive Plate Studs, DA14...................................... 35 Spindle Installation, LW3........................................................... 36 Figure 8-14: Spindle Installation, LW3.......................................... 37 Load Wheel Installation, LW6........................................................ 38 Figure 8-15: Load Wheel Installation, LW6....................................... 38 Load Wheel Sub-Assembly, LW7........................................................ 39 Figure 8-16: Wheel Sub-Assembly, LW7............................................ 39 Service Brake Installation, SB5..................................................... 40 Figure 8-17: Service Brake Installation, SB5.................................... 41 Right and Left Brake Assembly, p/n: 51082-01 and -02................................ 42 Figure 8-18: Right and Left Brake Assembly, p/n: 51802 -01 and -02.............. 43 SCR Panel Installation, EL16............................................................ 44 Figure 8-19: SCR Panel Installation, EL16 (sheet 1 of 2)............................ 45 Figure 8-20: SCR Panel Installation, EL16 (sheet 2 of 2)............................ 46 Contactor Panel without Box, p/n: 1405740A......................................... 47 Contactor Panel Assembly, p/n: 1405740A............................................ 48 Figure 8-21: Contactor Panel Assembly, p/n: 1405740A........................... 49 Contactor for FR 150A, DPDT, p/n: 1401978-A......................................... 50 Figure 8-22: Contactor for FR 150A, DPDT, p/n: 1401978-A........................ 51 Contactor, 300A, SPNO, p/n: 1401979-A............................................... 52 Figure 8-23: Contactor, 300A, SPNO, p/n: 1401979-A.............................. 53 Contactor, 100A, SPNO, p/n: 1411980-A............................................... 54 Contactor, 300A, 36VDC, p/n: 28889-D................................................ 55 “LX” SCR Control Panel, p/n: 52511A................................................ 56 Figure 8-24: “LX” SCR Control Panel, p/n: 52511A............................... 57 Electrical Box Sealing, EL40-A...................................................... 58 Figure 8-25: Electrical Box Sealing, EL40-A..................................... 59 Battery Connector Sub-Assembly, EL17................................................ 60 Figure 8-26: Battery Connector Sub-Assembly, EL17............................... 61 Wire Harness Installation, EL18..................................................... 62 Figure 8-27: Wire Harness Installation, EL18.................................... 63 Cable Installation, EL19............................................................ 64 Figure 8-28: Cable Installation, EL19........................................... 65 Ground Straps Installation, p/n: EL38-A............................................. 67 Figure 8-29: Ground Straps Installation, p/n: EL38-A............................ 67 Fluids, FL1............................................................................. 68 Figure 8-30: Fluids, FL1............................................................ 69 Pump Speed Control Installation, HY1................................................ 70 Figure 8-31: Pump Speed Control Installation, HY1............................... 71 Capacitor and Pump Assembly, p/n: 1411418B......................................... 72 Figure 8-32: Capacitor and Pump Assembly, p/n: 1411418B........................ 73 Hydraulic Pump and Motor Installation, HY49......................................... 74 Figure 8-33: Hydraulic Pump and Motor Installation, HY49........................ 75 Hydraulic Pump and Motor Assembly, p/n: 1414462A................................... 76 Main Pump Seal Kits, p/n: 1402551B................................................. 76 Figure 8-34: Hydraulic Pump and Motor Assembly, p/n: 1414462A.................. 77 Main Motor Assembly, p/n: 1404414A................................................. 78 Figure 8-35: Main Motor Assembly, p/n: 1404414A................................ 79 Hydraulic Tank Installation, HY6.................................................... 80 Figure 8-36: Hydraulic Tank Installation, HY6................................... 81 Hydraulic Tank Sub-Assembly, HY13................................................... 82 Figure 8-37: Hydraulic Tank Sub-Assembly, HY13.................................. 83 Oil Filter Assembly, p/n: 1412142-A................................................. 85 Figure 8-38: Oil Filter Assembly, p/n: 1412142-A................................ 85 Hydraulic Hose Installation, HY23................................................... 86 Figure 8-39: Hydraulic Hose Installation, HY23.................................. 87 Side Shift Hose, HY7................................................................ 89 Figure 8-40: Side Shift Hose, HY7............................................... 89 Umbilical Assembly Installation, HY8................................................ 90 Figure 8-41: Umbilical Assembly Installation, HY8............................... 91 Umbilical Tray Installation, HY22................................................... 92 Figure 8-42: Umbilical Tray Installation, HY22.................................. 93 Umbilical Hoses Connect, HY46....................................................... 94 Figure 8-43: Umbilical Hoses Connect, HY46...................................... 95 Manifold Assembly, p/n: 1413172C................................................... 96 Figure 8-44: Manifold Assembly, p/n: 1413172C.................................. 97 Pivot and Tilt Hose Installation, HY19.............................................. 98 Figure 8-45: Pivot and Tilt Hose Installation, HY19............................. 99 Orbitrol Tank Hose Installation, HY48...............................................100 Figure 8-46: Orbitrol Tank Hose Installation, HY48..............................101 Steer Pump and Motor Installation, HY11.............................................102 Figure 8-47: Steer Pump and Motor Installation, HY11............................103 Pump and Motor Assembly, Steering, p/n: 1413444A...................................104 Figure 8-48: Pump and Motor Assembly, Steering, p/n: 1413444A..................105 Steer Pump and Motor Sub-Assembly, HY12.............................................106 Figure 8-49: Steer Pump and Motor Sub-Assembly, HY12............................106 Steering Pump, p/n: 51734...........................................................107 Figure 8-50: Steering Pump, p/n: 51734..........................................107 Steering Motor Assembly, p/n: 51735.................................................108 Figure 8-51: Steering Motor Assembly, p/n: 51735................................109 Power Steering Hydraulic Installation, HY14.........................................110 Figure 8-52: Power Steering Hydraulic Installation, HY14........................111 Steer Motor Sub-Assembly, HY21......................................................112 Figure 8-53: Steer Motor Sub-Assembly, HY21.....................................113 Steering Motor Assembly, p/n: 25950.................................................114 Figure 8-54: Steering Motor Assembly, p/n: 25950................................115 Control Valve Installation, HY15....................................................116 Figure 8-55: Control Valve Installation, HY15...................................117 Hydraulic Spool Valve Assembly, p/n: 1411868E......................................118 Figure 8-56: Hydraulic Spool Valve Assembly, p/n: 1411868E.....................119 Control Valve Assembly Breakdown, p/n: 1413566A....................................120 Control Valve Breakdown, p/n: 1413566-A (continued).................................121 Figure 8-57: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 1 of 2)....122 Figure 8-58: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 2 of 2)....123 Joystick Installation, HY51.............................................................124 Figure 8-59: Joystick Installation, HY51............................................125 Joystick Hydraulic Sub-Assembly, HY24...............................................126 Figure 8-60: Joystick Hydraulic Sub-Assembly, HY24..............................127 Joystick Assembly, p/n: 1406119-A and 1406120A.....................................128 Figure 8-61: Joystick Assembly..................................................129 Instruments and Side Console Installation, ID11.........................................130 Figure 8-62: Instruments and Side Console Installation, ID11........................131 Instrument Panel Assembly, p/n: 1414456A...........................................132 Figure 8-63: Instrument Panel Assembly, p/n: 1414456A..........................133 Side Console Installation, OH18.....................................................134 Figure 8-64: Side Console Installation, OH18....................................135 Side Console Sub-Assembly, OH17.....................................................136 Figure 8-65: Side Console Sub-Assembly, OH17....................................137 Console Cover Sub-Assembly, OH9.....................................................138 Figure 8-66: Console Cover Sub-Assembly, OH9....................................139 Steering Wheel Installation, ID4....................................................140 Figure 8-67: Steering Wheel Installation, ID4...................................140 Horn Button Installation, OH2.......................................................141 Figure 8-68: Horn Button Installation, OH2......................................141 Operator Console Installation, OH6......................................................142 Figure 8-69: Operator Console Installation, OH6.....................................143 Steering Column Installation, HY5...................................................144 Figure 8-70: Steer Column Installation, HY5.....................................145 Steering Column Assembly, p/n: 1400968D............................................146 Figure 8-71: Steering Column Assembly, p/n: 1400968D...........................147 Steering Control Assembly, p/n: 25975C.............................................148 Figure 8-72: Steering Control Assembly, p/n: 25975C............................149 Key Switch Installation, EL35.......................................................150 Figure 8-73: Key Switch Installation, EL35......................................150 Key Switch Assembly, p/n: 1404722C.................................................151 Figure 8-74: Key Switch Assembly, p/n: 1404722-C................................151 Brake Weldment Assembly, SB2........................................................152 Figure 8-75: Brake Weldment Assembly, SB2.......................................153 Brake Pedal Installation, SB3.......................................................154 Figure 8-76: Brake Pedal Installation, SB3......................................155 Master Cylinder Installation, SB4...................................................156 Figure 8-77: Master Cylinder Installation, SB4..................................157 Master Cylinder Assembly, p/n: 1402557C............................................158 Figure 8-78: Master Cylinder Assembly, p/n: 1402557C...........................159 Accelerator Unit Installation, EL15.................................................160 Figure 8-79: Accelerator Unit Installation, EL15................................161 Parking Brake Installation, PB17....................................................162 Figure 8-80: Parking Brake Installation, PB17...................................163 Parking Brake Sub-Assembly, PB1.....................................................164 Figure 8-81: Parking Brake Sub-Assembly, PB1....................................165 Equalizer Installation, PB2.........................................................166 Figure 8-82: Equalizer Installation, PB2........................................167 Brake Cable Installation, PB3.......................................................168 Figure 8-83: Brake Cable Installation, PB3......................................169 Brake Cable, 113” OAL, p/n: 1400532A...............................................170 Brake Cable, 135” OAL, p/n: 1400533A...............................................170 Figure 8-84: Brake Cable Assembly...............................................171 Seat Belt Installation, ST1.............................................................172 Figure 8-85: Seat Belt Installation, ST1............................................173 Seat Installation, ST3..............................................................174 Figure 8-86: Seat Installation, ST3.............................................175 Driver’s Seat Assembly, p/n: 1414461-A..............................................176 Figure 8-87: Driver’s Seat Assembly, p/n: 1414461-A.............................177 Lower Bar Installation, PS8.............................................................178 Figure 8-88: Lower Bar Installation, PS8............................................179 Lower Bar Sub-Assembly, PS7.........................................................180 Figure 8-89: Lower Bar Sub-Assembly, PS7........................................181 Pivot and Shift Installation, PS10..................................................182 Figure 8-90: Pivot and Shift Installation, PS10.................................183 Pivot and Shift Chain Anchor Installation, PS20.....................................184 Figure 8-91: Pivot and Shift Chain Anchor Installation, PS20....................185 Shift Cylinder Installation, PS6....................................................186 Figure 8-92: Shift Cylinder Installation, PS6...................................187 Shift Cylinder Sub-Assembly, PS9....................................................188 Figure 8-93: Shift Cylinder Sub-Assembly, PS9...................................189 Shift Cylinder Breakdown, p/n: 1412889A............................................190 Figure 8-94: Shift Cylinder Breakdown, p/n: 1412889A...........................191 Side Shift Chains Installation, PS5.................................................192 Figure 8-95: Side Shift Chains Installation, PS5................................193 Pivot Arm Installation, PS2.........................................................194 Figure 8-96: Pivot Arm Installation, PS2........................................195 Cross Head Bearings Installation, PS1-A.............................................196 Figure 8-97: Cross Head Bearings Installation, PS1-A............................197 Pivot Stop Pad Installation, PS3....................................................198 Figure 8-98: Pivot Stop Pad Installation, PS3...................................199 Pivot Cylinder Installation, PS4....................................................200 Figure 8-99: Pivot Cylinder Installation, PS4...................................201 Pivot Cylinder Assembly, p/n; 1400601A.............................................202 Figure 8-100: Pivot Cylinder Assembly, p/n; 1400601A...........................203 Tilt Cylinder Installation, MA52....................................................204 Figure 8-101: Tile Cylinder Installation, MA52..................................205 Tilt Cylinder Assembly, p/n: 1401224A..............................................206 Figure 8-102: Tilt Cylinder Assembly, p/n: 1401224A............................207 Stack Valve Cover, ID5..................................................................209 Figure 8-103: Stack Valve Cover, ID5................................................209 Rear Compartment Seal, ID8..........................................................210 Figure 8-104: Rear Compartment Seal, ID8........................................211 Battery Door Installation, OH4......................................................213 Figure 8-105: Battery Door Installation, OH4....................................213 Battery Door Sub-Assembly, OH8......................................................214 Figure 8-106: Battery Door Sub-Assembly, OH8....................................215 Side Cover Weldment Installation, ID9...............................................216 Figure 8-107: Side Cover Weldment Installation, ID9.............................217 Insulator Installation, C04.........................................................219 Figure 8-108: Insulator Installation, C04.......................................219 Rear Compartment Cover, CO6.........................................................220 Figure 8-109: Rear Compartment Covers, CO6......................................221 Sealant Installation, CO7...........................................................222 Figure 8-110: Sealant Installation, CO7.........................................223 Electrical Box Sealant, EL40........................................................224 Figure 8-111: Electrical Box Sealant, EL40......................................224 Floor Plate Installation, OH3.......................................................225 Figure 8-112: Floor Plate Installation, OH3.....................................225 Floor Plate Sub-Assembly, C02.......................................................226 Figure 8-113: Floor Plate Sub-Assembly, CO2.....................................226 Mast Level Indicator Installation, MA2..............................................227 Figure 8-114: Mast Level Indicator Installation, MA2............................227 Overhead Guard Installation, OH1....................................................228 Figure 8-115: Overhead Guard Installation, OH1..................................229 Identification Labeling, ID2 Hi-Lo (Serial # 1530 and before)...........................230 Figure 8-116: Identification Labeling, ID2 Hi-Lo (Serial # 1530 and before).........231 Figure 8-117: Identification Labeling, ID2 Hi-Lo (Serial # 1530 and before).........233 Identification Labeling, ID2 Hi-Lo (Serial # 1531 and future).......................234 Figure 8-118: Identification Labeling, ID2 Hi-Lo (Serial # 1531 and future).....235 Figure 8-119: Identification Labeling, ID2 Hi-Lo (Serial # 1531 and future).....237 IPB Main Menu........................................................................... 0 Main Menu............................................................................... 0 Service Main Menu....................................................................... 0