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Drexel SLT E Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1419866 – PDF DOWNLOAD
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Drexel SLT E Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1419866 – PDF DOWNLOAD
Language : English
Pages : 362
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Drexel SLT E Hi-Low Series Base IPB SwingMast Lift Truck Parts Manual 1419866 – PDF DOWNLOAD
SLT30 “E Hi-Low” Series, 3500# IPB TOC........................................ 3 General....................................................................... 11 Abbreviations................................................................. 11 Phantoms / Reference Parts.................................................... 11 Task Groups/Assemblies........................................................ 11 Frame Position and Installation, p/n: FR12-A.................................. 14 Figure 8-1: Frame Position and Installation, p/n: FR12-A.................. 15 Frame Bearing Installation, p/n: FR13-A................................... 17 Figure 8-2: Frame Bearing Installation, p/nn: FR13-A.................. 17 Drive Motor Installation, p/n: DA15-A......................................... 20 Figure 8-3: Drive Motor Installation, p/n: DA15-A......................... 21 Drive Unit, Dual Chain, p/n: 1400695-A.................................... 22 Drive Unit, Dual Chain, p/n: 1400695-A (continued)........................ 23 Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A.................... 25 Traction Motor Modification, p/n: 1404415-D............................... 26 Figure 8-5: Traction Motor Modification, p/n: 1404415D............... 27 Traction Motor Assembly, p/n: 1415910A................................... 28 Figure 8-6: Traction Motor Assembly, p/n: 1415910A................... 29 Steer Idler Assembly, p/n: 1412460-A...................................... 30 Figure 8-7: Steer Idler Assembly, p/n: 1412460-A...................... 30 Drive Unit Sub-Assembly, DA8.............................................. 32 Figure 8-8: Drive Unit Sub-Assembly, DA8.............................. 33 Drive Wheel Installation, DA2............................................. 35 Figure 8-9: Drive Wheel Installation, DA2............................. 35 Chain Assembly for Steering, p/n: 1400109B............................... 36 Figure 8-10: Chain Assembly for Steering, p/n: 1400109B.............. 36 Steer Idler Installation, DA9................................................. 38 Figure 8-11: Steer Idler Installation, DA9................................ 39 Lower Drive Unit Installation, DA11........................................... 41 Figure 8-12: Lower Drive Unit Installation, DA11.......................... 41 Press Drive Plate Studs, DA14............................................. 43 Figure 8-13: Press Drive Plate Studs, DA14............................ 43 Spindle Installation, LW3................................................. 46 Figure 8-14: Spindle Installation, LW3................................ 47 Load Wheel Installation, LW6.............................................. 49 Figure 8-15: Load Wheel Installation, LW6............................. 49 Load Wheel Sub-Assembly, LW7.............................................. 51 Figure 8-16: Wheel Sub-Assembly, LW7.................................. 51 Service Brake Installation, SB5........................................... 54 Figure 8-17: Service Brake Installation, SB5.......................... 55 Right & Left Brake Assembly, p/n: 51082-01 & -02.......................... 56 Figure 8-18: Right & Left Brake Assembly, p/n: 51802 -01 & -02........ 57 SCR Panel Installation, EL16.................................................. 60 Figure 8-19: SCR Panel Installation, EL16 (sheet 1 of 2).................. 61 Figure 8-20: SCR Panel Installation, EL16 (sheet 2 of 2).................. 62 Contactor Panel without Box, p/n: 1405740A............................... 63 Contactor Panel Assembly, p/n: 1405740A.................................. 64 Figure 8-21: Contactor Panel Assembly, p/n: 1405740A................. 65 Contactor, 150A, DPDT, p/n: 1401978-A..................................... 66 Figure 8-22: Contactor for FR 150A DPDT, p/n: 1401978-A............... 67 Contactor, 300A, SPNO, p/n: 1401979-A..................................... 68 Figure 8-23: Contactor, 300A, SPNO, p/n: 1401979-A.................... 69 Contactor, 100A, SPNO, p/n: 1411980-A..................................... 70 Contactor, 300A, 36VDC, p/n: 28889-D...................................... 71 “LX” SCR Control Panel, p/n: 52511A...................................... 72 Figure 8-24: “LX” SCR Control Panel, p/n: 52511A..................... 73 Electrical Box Sealing, EL40-A............................................ 75 Figure 8-25: Electrical Box Sealing, EL40-A........................... 75 Battery Connector Sub-Assembly, EL17...................................... 78 Figure 8-26: Battery Connector Sub-Assembly, EL17..................... 79 Cable Installation, EL19.................................................. 81 Figure 8-27: Cable Installation, EL19................................. 81 Wire Harness Installation, EL18........................................... 84 Figure 8-28: Wire Harness Installation, EL18.......................... 85 Ground Straps Installation, p/n: EL38-A................................... 87 Figure 8-29: Ground Straps Installation, p/n: EL38-A.................. 87 Fluids, FL1................................................................... 90 Figure 8-30: Fluids, FL1.................................................. 91 Pump Speed Control Installation, HY1...................................... 94 Figure 8-31: Pump Speed Control Installation, HY1..................... 95 Capacitor and Pump Assembly, p/n: 1411418B............................... 96 Figure 8-32: Capacitor and Pump Assembly, p/n: 1411418B.............. 97 Hydraulic Pump and Motor Installation, HY49...............................100 Figure 8-33: Hydraulic Pump and Motor Installation, HY49..............101 Hydraulic Pump and Motor Assembly, p/n: 1414462A.........................102 Main Pump Seal Kits, p/n: 1402551B.......................................102 Figure 8-34: Hydraulic Pump and Motor Assembly, p/n: 1414462A........103 Main Motor Assembly, p/n: 1404414A.......................................104 Figure 8-35: Main Motor Assembly, p/n: 1404414A......................105 Hydraulic Tank Installation, HY6..........................................108 Figure 8-36: Hydraulic Tank Installation, HY6.........................109 Hydraulic Tank Sub-Assembly, HY13.........................................112 Figure 8-37: Hydraulic Tank Sub-Assembly, HY13........................113 Oil Filter Assembly, p/n: 1412142-A.......................................114 Figure 8-38: Oil Filter Assembly, p/n: 1412142-A......................114 Hydraulic Hose Installation, HY23.........................................116 Figure 8-39: Hydraulic Hose Installation, HY23........................117 Frame Position and Installation, FR7..........................................119 Figure 8-40: Frame Position and Installation, FR7.........................121 Frame/Shift Cylinder Bearing Installation, FR8............................123 Figure 8-41: Frame/Shift Cylinder Bearing Installation, FR8...........123 Umbilical Tray Installation, HY22.........................................126 Figure 8-42: Umbilical Tray Installation, HY22........................127 Umbilical Hoses Connect, HY46.............................................130 Figure 8-43: Umbilical Hoses Connect, HY46............................131 Manifold Assembly, p/n: 1413172C.........................................132 Figure 8-44: Manifold Assembly, p/n: 1413172C........................133 Pivot and Tilt Hose Installation, HY19....................................136 Figure 8-45: Pivot and Tilt Hose Installation, HY19...................137 Orbitrol Tank Hose Installation, HY48.....................................140 Figure 8-46: Orbitrol Tank Hose Installation, HY48....................141 Steer Pump/Motor Installation, HY11.......................................144 Figure 8-47: Steer Pump/Motor Installation, HY11......................145 Pump and Motor Assembly, Steering, p/n: 1413444A.........................146 Figure 8-48: Pump and Motor Assembly, Steering, p/n: 1413444A........147 Steer Pump/Motor Sub-Assembly, HY12.......................................149 Figure 8-49: Steer Pump/Motor Sub-Assembly, HY12......................149 Steering Pump, p/n: 51734.................................................151 Figure 8-50: Steering Pump, p/n: 51734................................151 Steering Motor Assembly, p/n: 51735.......................................152 Figure 8-51: Steering Motor Assembly, p/n: 51735......................153 Power Steering Hydraulic Installation, HY14...............................155 Figure 8-52: Power Steering Hydraulic Installation, HY14..............155 Steer Motor Sub-Assembly, HY21............................................158 Figure 8-53: Steer Motor Sub-Assembly, HY21...........................159 Steering Motor Assembly, p/n: 25950.......................................160 Figure 8-54: Steering Motor Assembly, p/n: 25950......................161 Control Valve Installation, p/n: HY15-C...................................163 Figure 8-55: Control Valve Installation, p/n: HY15-C..................163 Hydraulic Spool Valve, p/n: 1411868-G.....................................164 Figure 8-56: Hydraulic Spool Valve, p/n: 1411868-G....................165 Control Valve Assembly, p/n: 1419760-A....................................166 Control Valve Assembly, p/n: 1419760-A (continued)........................167 Figure 8-57: Control Valve Assembly, p/n: 1419760-A (sheet 1 of 2)....168 Figure 8-58: Control Valve Assembly, p/n: 1419760-A (sheet 2 of 2)....169 Joystick Installation, HY51...................................................172 Figure 8-59: Joystick Installation, HY51..................................173 Joystick Hydraulic Sub-Assembly, HY24.....................................175 Figure 8-60: Joystick Hydraulic Sub-Assembly, HY24....................175 Joystick Assembly, p/n: 1406119-A and 1406120A...........................176 Figure 8-61: Joystick Assembly........................................177 Instruments and Side Console Installation, ID11-A.........................180 Figure 8-62: Instruments and Side Console Installation, ID11-A........181 Cover Plate Assembly, p/n: 1401930........................................182 Figure 8-63: Cover Plate Assembly, p/n: 1401930.......................183 Instrument Panel Assembly, p/n: 1414456A.................................184 Figure 8-64: Instrument Panel Assembly, p/n: 1414456A................185 Side Console Installation, p/n: OH18-A....................................188 Figure 8-65: Side Console Installation, p/n: OH18-A...................189 Side Console Sub-Assembly, p/n: OH17-A....................................191 Figure 8-66: Side Console Sub-Assembly, p/n: OH17-A...................191 Console Cover Sub-Assembly, OH9...........................................193 Figure 8-67: Console Cover Sub-Assembly, OH9..........................193 Steering Wheel Installation, ID4..........................................195 Figure 8-68: Steering Wheel Installation, ID4.........................195 Horn Button Installation, OH2.............................................198 Figure 8-69: Horn Button Installation, OH2............................199 Seat Brake Option, Model SLT30 Only...........................................202 Pulley Assembly Installation, PB6.........................................202 Figure 9-70: Pulley Assembly Installation, PB6........................203 Steering Column Installation, HY5.........................................205 Figure 8-71: Steer Column Installation, HY5...........................205 Steering Column Assembly, p/n: 1400968D..................................207 Figure 8-72: Steering Column Assembly, p/n: 1400968D.................207 Steering Control Assembly, p/n: 25975C...................................208 Figure 8-73: Steering Control Assembly, p/n: 25975C..................209 Key Switch Installation, EL35-A...........................................212 Figure 8-74: Key Switch Installation, EL35-A..........................213 Key Switch Assembly, p/n: 1404722C.......................................214 Figure 8-75: Key Switch Assembly, p/n: 1404722-C......................215 Brake Weldment Assembly, SB2..............................................218 Figure 8-76: Brake Weldment Assembly, SB2.............................219 Brake Pedal Installation, SB3.............................................222 Figure 8-77: Brake Pedal Installation, SB3............................223 Master Cylinder Installation, SB4.........................................226 Figure 8-78: Master Cylinder Installation, SB4........................227 Master Cylinder Assembly, p/n: 1402557C..................................228 Figure 8-79: Master Cylinder Assembly, p/n: 1402557C.................229 Accelerator Unit Installation, EL15.......................................231 Figure 8-80: Accelerator Unit Installation, EL15......................231 Parking Brake Installation, PB17..............................................234 Figure 8-81: Parking Brake Installation, PB17.............................235 Parking Brake Sub-Assembly, PB1...........................................238 Figure 8-82: Parking Brake Sub-Assembly, PB1..........................239 Equalizer Installation, PB2...............................................242 Figure 8-83: Equalizer Installation, PB2..............................243 Brake Cable Installation, PB3.............................................246 Figure 8-84: Brake Cable Installation, PB3............................247 Brake Cable, 113” OAL, p/n: 1400532A.....................................248 Brake Cable, 135” OAL, p/n: 1400533A.....................................248 Figure 8-85: Brake Cable Assembly.....................................249 Driver’s Seat, Vinyl..........................................................252 Seat Belt Installation, ST1...............................................252 Figure 9-86: Seat Belt Installation, ST1..............................253 Seat Installation, for Seat Assembly 1412660..............................254 Figure 9-87: Seat Installation, for Seat Assembly 1412660.............255 Seat Installation, for Seat Assembly 1413715..............................256 Figure 9-88: Seat Installation, for Seat Assembly 1413715.............257 Driver’s Seat Breakdown...................................................258 Figure 9-89: Driver’s Seat Breakdown..................................259 Seat Installation, p/n: ST3-A.............................................262 Figure 8-90: Seat Installation, p/n: ST3-A............................263 Seat, Gs12, p/n: 1414461-A................................................264 Figure 8-91: Seat, Gs12, p/n: 1414461-A...............................265 Lower Bar Installation, PS8...................................................268 Figure 8-92: Lower Bar Installation, PS8..................................269 Lower Bar Sub-Assembly, PS7...............................................271 Figure 8-93: Lower Bar Sub-Assembly, PS7..............................271 Pivot and Shift Installation, PS10........................................274 Figure 8-94: Pivot and Shift Installation, PS10.......................275 Pivot and Shift Chain Anchor Installation, PS20...........................277 Figure 8-95: Pivot and Shift Chain Anchor Installation, PS20..........277 Shift Cylinder Installation, PS6..........................................280 Figure 8-96: Shift Cylinder Installation, PS6.........................281 Shift Cylinder Sub-Assembly, PS9..........................................284 Figure 8-97: Shift Cylinder Sub-Assembly, PS9.........................285 Shift Cylinder Breakdown, p/n: 1412889A..................................286 Figure 8-98: Shift Cylinder Breakdown, p/n: 1412889A.................287 Side Shift Chains Installation, PS5.......................................290 Figure 8-99: Side Shift Chains Installation, PS5......................291 Cross Head Bearings Installation, PS1-A...................................294 Figure 8-100: Cross Head Bearings Installation, PS1-A.................295 Pivot Stop Pad Installation, PS3..........................................298 Figure 8-101: Pivot Stop Pad Installation, PS3........................299 Pivot Arm Installation, PS2...............................................302 Figure 8-102: Pivot Arm Installation, PS2.............................303 Pivot Cylinder Installation, PS4..........................................306 Figure 8-103: Pivot Cylinder Installation, PS4........................307 Pivot Cylinder Assembly, p/n; 1400601A...................................308 Figure 8-104: Pivot Cylinder Assembly, p/n; 1400601A.................309 Tilt Cylinder Installation, MA52..........................................312 Figure 8-105: Tile Cylinder Installation, MA52........................313 Tilt Cylinder Assembly, p/n: 1401224A....................................314 Figure 8-106: Tilt Cylinder Assembly, p/n: 1401224A..................315 Stack Valve Cover, ID5........................................................317 Figure 8-107: Stack Valve Cover, ID5......................................317 Rear Compartment Seal, ID8................................................320 Figure 8-108: Rear Compartment Seal, ID8..............................321 Battery Door Installation, OH4............................................323 Figure 8-109: Battery Door Installation, OH4..........................323 Battery Door Sub-Assembly, OH8............................................326 Figure 8-110: Battery Door Sub-Assembly, OH8..........................327 Side Cover Weldment Installation, ID9.....................................330 Figure 8-111: Side Cover Weldment Installation, ID9...................331 Rear Compartment Cover, CO6...............................................334 Figure 8-112: Rear Compartment Covers, CO6............................335 Floor Plate Installation, OH3.............................................337 Figure 8-113: Floor Plate Installation, OH3...........................337 Sealant Installation, CO7-A...............................................340 Figure 8-114: Sealant Installation, CO7-A.............................341 Insulator Installation, p/n: CO4-A........................................343 Figure 8-115: Insulator Installation, p/n: CO4-A......................343 Mast Level Indicator Installation, MA2....................................345 Figure 8-116: Mast Level Indicator Installation, MA2..................345 Overhead Guard Installation, OH1..............................................348 Figure 8-117: Overhead Guard Installation, OH1............................349 Floor Plate Sub-Assembly, C02.............................................351 Figure 8-118: Floor Plate Sub-Assembly, CO2...........................351 Identification Labeling, ID1-C................................................354 Figure 8-119: Identification Labeling, ID1a...............................355 Figure 8-120: Identification Labeling, ID1b...............................357 Schematics and Drawings.......................................................359 Figure 8-121: Schematics and Drawings (sheet 1 of 2)......................360 Figure 8-122: Schematics and Drawings (sheet 2 of 2)......................361 IPB Main Menu................................................................. 0 Main Menu..................................................................... 0 Service Main Menu............................................................. 0