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Drexel SLT E Series Guided Base IPB SwingMast Lift Truck Parts Manual 1419868
Drexel SLT E Series Guided Base IPB SwingMast Lift Truck Parts Manual 1419868 – PDF DOWNLOAD
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Drexel SLT E Series Guided Base IPB SwingMast Lift Truck Parts Manual 1419868 – PDF DOWNLOAD
Language : English
Pages : 368
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Drexel SLT E Series Guided Base IPB SwingMast Lift Truck Parts Manual 1419868 – PDF DOWNLOAD
SLT30 “E” Series, 3500# Auto-Guidance Base IPB TOC...................................... 3 General................................................................................. 11 Abbreviations........................................................................... 11 Phantoms / Reference Parts.............................................................. 11 Task Groups/Assemblies.................................................................. 11 Frame Position and Installation, FR7.................................................... 13 Figure 8-1: Frame Position and Installation, FR7.................................... 15 Frame Bearing Installation, p/n: FR11-A............................................. 18 Figure 8-2: Frame Bearing Installation, p/n: FR11-A............................. 19 Drive Motor Installation, DA1........................................................... 21 Figure 8-3: Drive Motor Installation, DA1........................................... 23 Drive Unit, Dual Chain, p/n: 1400695-A.............................................. 24 Drive Unit, Dual Chain, p/n: 1400695-A (continued).................................. 25 Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A.............................. 27 Traction Motor Assembly, p/n: 1415910A............................................. 28 Figure 8-5: Traction Motor Assembly, p/n: 1415910A............................. 29 Steer Idler Assembly, p/n: 1412460-A................................................ 30 Figure 8-6: Steer Idler Assembly, p/n: 1412460-A................................ 31 Drive Unit Sub-Assembly, DA8........................................................ 34 Figure 8-7: Drive Unit Sub-Assembly, DA8........................................ 35 Drive Wheel Installation, DA2....................................................... 37 Figure 8-8: Drive Wheel Installation, DA2....................................... 37 Chain Assembly for Steering, p/n: 1400109B......................................... 38 Figure 8-9: Chain Assembly for Steering, p/n: 1400109B......................... 38 Steer Idler Installation, DA9........................................................... 40 Figure 8-10: Steer Idler Installation, DA9.......................................... 41 Lower Drive Unit Installation, DA11..................................................... 43 Figure 8-11: Lower Drive Unit Installation, DA11.................................... 43 Press Drive Plate Studs, DA14....................................................... 45 Figure 8-12: Press Drive Plate Studs, DA14...................................... 45 Spindle Installation, LW3........................................................... 48 Figure 8-13: Spindle Installation, LW3.......................................... 49 Load Wheel Installation, LW6........................................................ 51 Figure 8-14: Load Wheel Installation, LW6....................................... 51 Load Wheel Sub-Assembly, LW7........................................................ 53 Figure 8-15: Wheel Sub-Assembly, LW7............................................ 53 Service Brake Installation, SB5..................................................... 56 Figure 8-16: Service Brake Installation, SB5.................................... 57 Right & Left Brake Assembly, p/n: 51082-01 & -02.................................... 58 Figure 8-17: Right & Left Brake Assembly, p/n: 51802 -01 & -02.................. 59 Portec Plates Installation, p/n: EL22-A............................................. 62 Figure 8-18: Portec Plates Installation, p/n: EL22-A............................ 63 Protec Ground Strap Installation, EL24.............................................. 66 Figure 8-19: Protec Ground Strap Installation, EL24............................. 67 Portec Sensor Board Installation, EL23.............................................. 70 Figure 8-20: Portec Sensor Board Installation, EL23............................. 71 Protec Steer Idler Installation, EL26............................................... 74 Figure 8-21: Protec Steer Idler Installation, EL26.............................. 75 Portec Panel Sub-Assembly, p/n: EL29-A.............................................. 78 Figure 8-22: Portec Panel Sub-Assembly, p/n: EL29-A............................. 79 Switch Cover Installation, p/n: EL31-B.............................................. 82 Figure 8-23: Switch Cover Installation, p/n: EL31-B............................. 83 Portec Wire Harness Installation, p/n: EL30-A....................................... 86 Figure 8-24: Portec Wire Harness Installation, p/n: EL30-A...................... 87 SCR Panel Installation, EL16............................................................ 90 Figure 8-25: SCR Panel Installation, EL16 (sheet 1 of 2)............................ 91 Figure 8-26: SCR Panel Installation, EL16 (sheet 2 of 2)............................ 92 Contactor Panel without Box, p/n: 1405740A......................................... 93 Contactor Panel Assembly, p/n: 1405740A............................................ 94 Figure 8-27: Contactor Panel Assembly, p/n: 1405740A........................... 95 Contactor, 150A, DPDT, p/n: 1401978-A............................................... 96 Figure 8-28: Contactor for FR 150A DPDT, p/n: 1401978-A......................... 97 Contactor, 300A, SPNO, p/n: 1401979-A............................................... 98 Figure 8-29: Contactor, 300A, SPNO, p/n: 1401979-A.............................. 99 Contactor, 100A, SPNO, p/n: 1411980-A...............................................100 Contactor, 300A, 36VDC, p/n: 28889-D................................................101 “LX” SCR Control Panel, p/n: 52511A................................................102 Figure 8-30: “LX” SCR Control Panel, p/n: 52511A...............................103 Battery Connector Sub-Assembly, EL17................................................106 Figure 8-31: Battery Connector Sub-Assembly, EL17...............................107 Wire Harness Installation, EL18.....................................................110 Figure 8-32: Wire Harness Installation, EL18....................................111 Cable Installation, EL19............................................................113 Figure 8-33: Cable Installation, EL19...........................................113 Ground Straps Installation, p/n: EL38-A.............................................115 Figure 8-34: Ground Straps Installation, p/n: EL38-A............................115 Fluids, FL1.............................................................................118 Figure 8-35: Fluids, FL1............................................................119 Pump Speed Control Installation, HY1................................................122 Figure 8-36: Pump Speed Control Installation, HY1...............................123 Capacitor and Pump Assembly, p/n: 1411418B.........................................124 Figure 8-37: Capacitor and Pump Assembly, p/n: 1411418B........................125 Hydraulic Pump and Motor Installation, HY16-B.......................................128 Figure 8-38: Hydraulic Pump and Motor Installation, HY16........................129 Hydraulic Pump and Motor Assembly, p/n: 1411872C...................................130 Main Pump Seal Kits, p/n: 1402551B.................................................130 Figure 8-39: Hydraulic Pump and Motor Assembly, p/n: 1411872-C..................131 Main Motor Assembly, p/n: 1400268A.................................................132 Figure 8-40: Main Motor Assembly, p/n: 1404414A................................133 Hydraulic Tank Installation, HY6....................................................136 Figure 8-41: Hydraulic Tank Installation, HY6...................................137 Hydraulic Tank Sub-Assembly, p/n: HY44-C............................................140 Figure 8-42: Hydraulic Tank Sub-Assembly, p/n: HY44-C...........................141 Hydraulic Hose Installation, HY23...................................................144 Figure 8-43: Hydraulic Hose Installation, HY23..................................145 Side Shift Hose, HY7................................................................147 Figure 8-44: Side Shift Hose, HY7...............................................147 Umbilical Assembly Installation, HY8................................................150 Figure 8-45: Umbilical Assembly Installation, HY8...............................151 Umbilical Tray Installation, HY22...................................................154 Figure 8-46: Umbilical Tray Installation, HY22..................................155 Umbilical Hoses Connect, HY46.......................................................158 Figure 8-47: Umbilical Hoses Connect, HY46......................................159 Manifold Assembly, p/n: 1413172C...................................................160 Figure 8-48: Manifold Assembly, p/n: 1413172C..................................161 Pivot and Tilt Hose Installation, HY19..............................................164 Figure 8-49: Pivot and Tilt Hose Installation, HY19.............................165 Portec Hoses Installation, p/n: HY45-B..............................................168 Figure 8-50: Portec Hoses Installation, p/n: HY45-B.............................169 Orbitrol Tank Hose Installation, HY48...............................................172 Figure 8-51: Orbitrol Tank Hose Installation, HY48..............................173 Steer Pump/Motor Installation, HY11.................................................176 Figure 8-52: Steer Pump/Motor Installation, HY11................................177 Pump and Motor Assembly, Steering, p/n: 1413444A...................................178 Figure 8-53: Pump and Motor Assembly, Steering, p/n: 1413444A..................179 Steer Pump/Motor Sub-Assembly, HY12.................................................181 Figure 8-54: Steer Pump/Motor Sub-Assembly, HY12................................181 Steering Pump, p/n: 51734...........................................................183 Figure 8-55: Steering Pump, p/n: 51734..........................................183 Steering Motor Assembly, p/n: 51735.................................................184 Figure 8-56: Steering Motor Assembly, p/n: 51735................................185 Power Steering Hydraulic Installation, HY14.........................................187 Figure 8-57: Power Steering Hydraulic Installation, HY14........................187 Steer Motor Sub-Assembly, HY21......................................................190 Figure 8-58: Steer Motor Sub-Assembly, HY21.....................................191 Steering Motor Assembly, p/n: 25950.................................................192 Figure 8-59: Steering Motor Assembly, p/n: 25950................................193 Control Valve Installation, HY15....................................................195 Figure 8-60: Control Valve Installation, HY15...................................195 Hydraulic Spool Valve Assembly, p/n: 1411868E......................................196 Figure 8-61: Hydraulic Spool Valve Assembly, p/n: 1411868E.....................197 Control Valve Assembly Breakdown, p/n: 1413566A....................................198 Control Valve Breakdown, p/n: 1413566-A (continued).................................199 Figure 8-62: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 1 of 2)....200 Figure 8-63: Control Valve Assembly Breakdown, p/n: 1413566A (sheet 2 of 2)....201 Joystick Installation, HY20.............................................................204 Figure 8-64: Joystick Installation, HY20............................................205 Joystick Hydraulic Sub-Assembly, HY24...............................................207 Figure 8-65: Joystick Hydraulic Sub-Assembly, HY24..............................207 Joystick Assembly, p/n: 1406119-A and 1406120A.....................................208 Figure 8-66: Joystick Assembly..................................................209 Instruments and Side Console Installation, ID3..........................................212 Figure 8-67: Instruments and Side Console Installation, ID3.........................213 Instrument Panel Assembly, p/n: 1413057-D...........................................214 Figure 8-68: Instrument Panel Assembly, p/n: 1413057-D..........................215 Cover Plate Assembly, Standard, p/n: 1401930C......................................216 Figure 8-69: Cover Plate Assembly, Standard, p/n: 1401930C.....................216 Side Console Installation, OH7......................................................218 Figure 8-70: Side Console Installation, OH7.....................................219 Console Cover Sub-Assembly, OH9.....................................................221 Figure 8-71: Console Cover Sub-Assembly, OH9....................................221 Steering Wheel Installation, ID4....................................................223 Figure 8-72: Steering Wheel Installation, ID4...................................223 Horn Button Installation, OH2.......................................................226 Figure 8-73: Horn Button Installation, OH2......................................227 Operator Console Installation, OH6......................................................229 Figure 8-74: Operator Console Installation, OH6.....................................229 Steering Column Installation, HY5...................................................231 Figure 8-75: Steer Column Installation, HY5.....................................231 Steering Column Assembly, p/n: 1400968D............................................233 Figure 8-76: Steering Column Assembly, p/n: 1400968D...........................233 Steering Control Assembly, p/n: 25975C.............................................234 Figure 8-77: Steering Control Assembly, p/n: 25975C............................235 Key Switch Installation, EL14.......................................................237 Figure 8-78: Key Switch Installation, EL14......................................237 Key Switch Assembly, p/n: 1404722C.................................................238 Figure 8-79: Key Switch Assembly, p/n: 1404722-C................................238 Brake Weldment Assembly, SB2........................................................240 Figure 8-80: Brake Weldment Assembly, SB2.......................................241 Brake Pedal Installation, SB3.......................................................244 Figure 8-81: Brake Pedal Installation, SB3......................................245 Master Cylinder Installation, SB4...................................................248 Figure 8-82: Master Cylinder Installation, SB4..................................249 Master Cylinder Assembly, p/n: 1402557C............................................250 Figure 8-83: Master Cylinder Assembly, p/n: 1402557C...........................251 Accelerator Unit Installation, EL15.................................................253 Figure 8-84: Accelerator Unit Installation, EL15................................253 Parking Brake Installation, PB17........................................................256 Figure 8-85: Parking Brake Installation, PB17.......................................257 Parking Brake Sub-Assembly, PB1.....................................................260 Figure 8-86: Parking Brake Sub-Assembly, PB1....................................261 Equalizer Installation, PB2.........................................................264 Figure 8-87: Equalizer Installation, PB2........................................265 Brake Cable Installation, PB3.......................................................268 Figure 8-88: Brake Cable Installation, PB3......................................269 Brake Cable, 113” OAL, p/n: 1400532A...............................................270 Brake Cable, 135” OAL, p/n: 1400533A...............................................270 Figure 8-89: Brake Cable Assembly...............................................271 Seat Belt Installation, ST1 (serial # 1797 and before)..................................273 Figure 8-90: Seat Belt Installation, ST1............................................273 Seat Installation, ST2 (serial # 1797 and before)...................................276 Figure 8-91: Seat Installation, ST2.............................................277 Seat Assembly, p/n: 1413058-A (serial # 1797 and before)............................278 Figure 8-92: Driver’s Seat Assembly, p/n: 1413058-A.............................278 Lower Bar Installation, PS8.............................................................280 Figure 8-93: Lower Bar Installation, PS8............................................281 Lower Bar Sub-Assembly, PS7.........................................................283 Figure 8-94: Lower Bar Sub-Assembly, PS7........................................283 Pivot and Shift Installation, PS10..................................................286 Figure 8-95: Pivot and Shift Installation, PS10.................................287 Pivot and Shift Chain Anchor Installation, PS20.....................................289 Figure 8-96: Pivot and Shift Chain Anchor Installation, PS20....................289 Shift Cylinder Installation, PS6....................................................292 Figure 8-97: Shift Cylinder Installation, PS6...................................293 Shift Cylinder Sub-Assembly, PS9....................................................296 Figure 8-98: Shift Cylinder Sub-Assembly, PS9...................................297 Shift Cylinder Breakdown, p/n: 1412889A............................................298 Figure 8-99: Shift Cylinder Breakdown, p/n: 1412889A...........................299 Side Shift Chains Installation, PS5.................................................302 Figure 8-100: Side Shift Chains Installation, PS5...............................303 Cross Head Bearings Installation, PS1-A.............................................306 Figure 8-101: Cross Head Bearings Installation, PS1-A...........................307 Pivot Stop Pad Installation, PS3....................................................310 Figure 8-102: Pivot Stop Pad Installation, PS3..................................311 Pivot Arm Installation, PS2.........................................................314 Figure 8-103: Pivot Arm Installation, PS2.......................................315 Pivot Cylinder Installation, PS4....................................................318 Figure 8-104: Pivot Cylinder Installation, PS4..................................319 Pivot Cylinder Assembly, p/n; 1400601A.............................................320 Figure 8-105: Pivot Cylinder Assembly, p/n; 1400601A...........................321 Tilt Cylinder Installation, MA52....................................................324 Figure 8-106: Tile Cylinder Installation, MA52..................................325 Tilt Cylinder Assembly, p/n: 1401224A..............................................326 Figure 8-107: Tilt Cylinder Assembly, p/n: 1401224A............................327 Stack Valve Cover, ID5..................................................................329 Figure 8-108: Stack Valve Cover, ID5................................................329 Rear Compartment Seal, ID8..........................................................332 Figure 8-109: Rear Compartment Seal, ID8........................................333 Battery Door Installation, OH4......................................................335 Figure 8-110: Battery Door Installation, OH4....................................335 Battery Door Sub-Assembly, OH8......................................................338 Figure 8-111: Battery Door Sub-Assembly, OH8....................................339 Side Cover Weldment Installation, ID9...............................................342 Figure 8-112: Side Cover Weldment Installation, ID9.............................343 Rear Compartment Cover, C01.........................................................346 Figure 8-113: Rear Compartment Covers, CO1......................................347 Floor Plate Installation, OH3.......................................................349 Figure 8-114: Floor Plate Installation, OH3.....................................349 Floor Plate Sub-Assembly, C02.......................................................351 Figure 8-115: Floor Plate Sub-Assembly, CO2.....................................351 Mast Level Indicator Installation, MA2..............................................353 Figure 8-116: Mast Level Indicator Installation, MA2............................353 Overhead Guard Installation, OH1........................................................356 Figure 8-117: Overhead Guard Installation, OH1......................................357 Identification Labeling, ID1-C..........................................................360 Figure 8-118: Identification Labeling, ID1a.........................................361 Figure 8-119: Identification Labeling, ID1b.........................................363 Schematics and Drawings.................................................................365 Figure 8-120: Schematics and Drawings (sheet 1 of 2)................................366 Figure 8-121: Schematics and Drawings (sheet 2 of 2)................................367 IPB Main Menu........................................................................... 0 Main Menu............................................................................... 0 Service Main Menu....................................................................... 0
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